CN206272777U - Television set outward appearance test system - Google Patents
Television set outward appearance test system Download PDFInfo
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- CN206272777U CN206272777U CN201621217009.9U CN201621217009U CN206272777U CN 206272777 U CN206272777 U CN 206272777U CN 201621217009 U CN201621217009 U CN 201621217009U CN 206272777 U CN206272777 U CN 206272777U
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- light source
- television set
- outward appearance
- processor device
- test system
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Abstract
The utility model discloses a kind of television set outward appearance test system, including dark place and processor device, the shading value of camera head, the first light source generator, secondary light source generating means and light source controller, the light source generator of light-source controller controls first or secondary light source generating means emitted light is provided with dark place；First light source generator is used to send the light parallel with the surface of television set；Secondary light source generating means is used to send the light vertical with the surface of television set；Camera head is used for the surface of televising machine, and the image of shooting is back into processor device；Processor device is used to analyze the image that the camera head shoots, to obtain test result；Dark place is externally provided with result instruction device, and as a result instruction device is used to send corresponding result configured information according to test result.The utility model proposes television set outward appearance test system testing result it is directly perceived, accurate, detection efficiency is high.
Description
Technical field
The utility model is related to tv test technical field, more particularly to a kind of television set outward appearance test system.
Background technology
In television set production process, television set producing line needs to detect assembling effect in assembling, including
The outward appearance detection at the television set back side is, it is necessary to detect whether whether the television set back side has the outward appearance of cut, television set correct and electric
Whether the shipping mark depending on machine back side patch is correct etc..
At present in the producing line of major TV production firms, this operation is still manual work, and electricity is visually observed by workman
Depending on the machine back side, simultaneously whether subjective judgement passes through detection.
And the mode for manually detecting needs the larger amount of work of workman to complete a television set back appearance is
No normal confirmation, production efficiency is low；And whole confirmation process is entirely with artificial realization, it is possible to occur leaking confirmation or confirm
The situation of error, it is impossible to ensure that whether real tested product is qualified.
Utility model content
The utility model is intended at least solve one of technical problem present in prior art.Therefore, of the present utility model
Purpose be propose that a kind of detection efficiency is high, testing result more accurately television set outward appearance test system.
Television set outward appearance test system according to the utility model embodiment, including dark place and processor device, it is described dark
Be provided with camera head, the first light source generator, secondary light source generating means and light source controller in room, the camera head and
Light source controller is connected with the processor device respectively, and first light source generator and secondary light source generating means are distinguished
The light source controller connection；
The light source controller be used for controlled under the control of the processor device first light source generator or
The shading value of secondary light source generating means emitted light；
First light source generator is used to be sent under the control of the light source controller puts down with the surface of television set
Capable light；
The secondary light source generating means is used to send vertical with the surface of television set under the control of the light source controller
Straight light；
The camera head is used for the surface of the televising machine under the control of the processor device, and the figure that will be shot
As being back to the processor device；
The processor device is used to analyze the image that the camera head shoots, to obtain test result；
The dark place is externally provided with result instruction device, and the result instruction device is connected with the processor device, described
As a result instruction device is used to send corresponding result configured information according to test result under the control of the processor device.
Television set outward appearance test system according to the utility model embodiment, will artificial macroscopic detection mode originally
The mode of automatic detection is replaced with, the light parallel to television set that the first light source generator sends is used to detect cut, the
The light perpendicular to television set that two light source generators send is used to detect assembling effect and shipping mark, by camera head to electricity
Taken pictures depending on machine, processor device to shoot photo be analyzed, can it is more objective, easily obtain testing result,
Corresponding result configured information is sent under different test results by result instruction device, testing result can be made more directly perceived
Show, high degree of automation can be obviously improved detection efficiency.
In addition, the television set outward appearance test system according to the utility model above-described embodiment, can also have following additional
Technical characteristic：
Further, in one embodiment of the present utility model, the camera head includes motion and is arranged on
Industrial camera on the motion, the industrial camera television set is carried out in the motion process of the motion to
Few three shootings of angle.
Further, in one embodiment of the present utility model, the television set outward appearance test system also includes PLC,
The PLC is connected with the motion and the processor device respectively, and the processor device controls institute by the PLC
State the motion state of motion.
Further, in one embodiment of the present utility model, the secondary light source generating means includes the luminous light of LED
Source and astigmatism plate, the astigmatism plate are used for the equalizing light rays for sending the LED illuminating sources.
Further, in one embodiment of the present utility model, the processor device and the industrial camera pass through
Netting twine connection, the processor device and the industrial camera two-way communication.
Further, in one embodiment of the present utility model, the processor device and the light source controller are logical
Cross serial ports connection, the processor device and the light source controller one-way communication.
Further, in one embodiment of the present utility model, the result instruction device include green indicating lamp and
Red led, the green indicating lamp is used to show green light when test passes through that the red led to be used in test not
By when show red light.
Further, in one embodiment of the present utility model, the processor is the computer of built-in AOI programs.
Further, in one embodiment of the present utility model, it is characterised in that the result instruction device also includes
Voice guard, the voice guard testing result not by when send alarm.
Further, in one embodiment of the present utility model, the voice guard is buzzer.
Additional aspect of the present utility model and advantage will be set forth in part in the description, partly by from following description
In become obvious, or by it is of the present utility model practice recognize.
Brief description of the drawings
Of the present utility model above-mentioned and/or additional aspect and advantage will from description of the accompanying drawings below to embodiment is combined
Become substantially and be readily appreciated that, wherein：
Fig. 1 is the structural representation of the television set outward appearance test system according to the embodiment of the utility model one；
Fig. 2 is the structural representation of the television set outward appearance test system according to another embodiment of the utility model.
Specific embodiment
To enable the purpose of this utility model, feature and advantage more obvious understandable, below in conjunction with the accompanying drawings to this practicality
New specific embodiment is described in detail.Some embodiments of the present utility model are given in accompanying drawing.But, this practicality
It is new to realize in many different forms, however it is not limited to embodiment described herein.On the contrary, providing these implementations
The purpose of example be make to disclosure of the present utility model more it is thorough comprehensively.
It should be noted that when element is referred to as " being fixedly arranged on " another element, it can directly on another element
Or can also there is element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or may be simultaneously present centering elements.Term as used herein " vertical ", " level ", " left side ",
" right side ", " on ", D score and similar statement for illustrative purposes only, rather than indicating or imply signified device or unit
Part must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.
In the utility model, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. term should be interpreted broadly, for example, it may be being fixedly connected, or being detachably connected, or be integrally connected；Can
Being to mechanically connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi
Two connections of element internal.For the ordinary skill in the art, above-mentioned term can as the case may be understood
Concrete meaning in the utility model.Term as used herein " and/or " include one or more related Listed Items
Arbitrary and all of combination.
Refer to Fig. 1, the television set outward appearance test system that the embodiment of the utility model one is proposed, including dark place 101 and place
Reason device device 102.
Wherein, it is the influence tested television set outward appearance in order to avoid external light source to set dark place 101, wherein, this implementation
Television set outward appearance test in example refers mainly to the outward appearance test at the television set back side, including whether the back side has the cut, assembling effect to be
Whether the shipping mark of no qualified and television set back side patch is correct.The processor device 102 can be arranged on according to actual needs
In dark place 101 or outside dark place 101, specifically in the present embodiment, the processor device 102 is arranged on outside dark place 101.
101 are provided with camera head 103, the first light source generator 104, secondary light source generating means 105 in the dark place
With light source controller 106.
Wherein, the camera head 103 and light source controller 106 are connected with the processor device 102 respectively, and described
One light source generator 104 and secondary light source generating means 105 are distinguished the light source controller 106 and are connected.
The light source controller 106 is used to control first light source to occur under the control of the processor device 102
The shading value of device 104 or the emitted light of secondary light source generating means 105, the processor device 102 and the light source control
Device processed 106 is connected by serial ports, and serial ports type can be determined according to the concrete model of light source controller 106, the treatment
Device device 102 and the one-way communication of the light source controller 106, i.e., from the processor device 102 to the light source controller 106
Send control signal.
First light source generator 104 is used to be sent under the control of the light source controller 106 and television set
The parallel light in surface, during specific implementation, first light source generator 104 is arranged on the side of television set to be tested, institute
State the first light source generator 104 and use LED light source, by adjusting the position of first light source generator 104, send out it
Whether the light for going out is parallel with the surface of television set, has cut with the surface for detecting television set.
The secondary light source generating means 105 is used to be sent under the control of the light source controller 106 and television set
The vertical light in surface, wherein, the secondary light source generating means 105 includes LED illuminating sources and astigmatism plate, the astigmatism plate
For the equalizing light rays for sending the LED illuminating sources, during specific implementation, the secondary light source generating means 105 is installed
In the right opposite of television set, the light that the LED illuminating sources send is vertical with the surface of television set, and astigmatism plate is arranged on described
Between LED illuminating sources and television set, the secondary light source generating means 105 is used to detect whether are television set assembling effect and shipping mark
It is qualified.
The camera head 103 is used for the surface of the televising machine under the control of the processor device 102, and will clap
The image taken the photograph is back to the processor device 102, it is possible to understand that, the surface of the televising machine of the camera head 103 it
Before, first light source generator 104 and the secondary light source generating means 105 are in illuminating state.
During specific implementation, the camera head 103 includes motion and the industrial phase on the motion
Machine, the industrial camera carries out the shooting of at least three angles in the motion process of the motion to television set, described
Processor device 102 and the industrial camera are by netting twine connection, the processor device 102 and the industrial camera two-way
Letter.The motion can be configured according to the volume and weight of the size of dark place 101 and television set, so that industrial phase
Machine can photograph all surfaces of television set, and the industrial camera can be from left, center, right in the motion process of the motion
Three angles shoot to the surface of television set, it is also possible to increase the angle of shooting according to actual needs.
Further, the television set outward appearance test system also include PLC 107, the PLC 107 respectively with the fortune
Motivation structure and the processor device 102 are connected, and the processor device 102 controls the motion by the PLC107
Motion state.
The processor device 102 is used to analyze the image of the shooting of the camera head 103, to obtain test result, tool
When body is implemented, the processor device 102 is the computer of built-in AOI programs, and the picture that camera head 103 shoots can be entered
Row analysis, and be analyzed according to the picture, to determine test result whether by, for example, the picture that analysis result display shoots
Cut is exceeded in face, then show that the tv test does not pass through.
The dark place 101 is externally provided with result instruction device 108, the result instruction device 108 and the processor device
102 are connected by serial ports, and depending on the concrete model of the model of serial ports according to result instruction device 108, both one-way communications are described
As a result instruction device 108 is used under the control of the processor device 102 send corresponding result instruction according to test result
Information.
During specific implementation, the result instruction device 108 includes green indicating lamp 1081 and red led 1082, described
Green indicating lamp 1081 is used to show green light when test passes through, the red led 1082 be used for test not by when it is aobvious
Show red light, specifically, when all outward appearance test events of television set all pass through, the processor device 102 controls described green
Color indicator lamp 1081 shows green light, when one of outward appearance test event of television set does not pass through, the processor device 102
Control the red led 1082 to show red light, be easy to producing line operating personnel intuitively to obtain test result.
Additionally, during specific implementation, the television set outward appearance test system that the present embodiment is proposed can also include carrying wire body, should
It refers to the wire body that flowing can be controlled whether in producing line to carry wire body, when television set from the belt line of normal operation (ceaselessly
Flowing) on when entering the carrying wire body, carry wire body stop motion, television set to be tested is in the carrying wire body by above-mentioned
The television set outward appearance test system that embodiment is proposed carries out outward appearance test to it.
The television set outward appearance test system that the present embodiment is proposed, is organically combined by each device, is realized outside television set
See the automation of detection：Automatic camera is simultaneously automatically analyzed according to content of taking pictures, and whether last automatic decision needs alarm simultaneously
Take corresponding action.
The television set outward appearance test system that the present embodiment is proposed, original artificial macroscopic detection mode is replaced with certainly
The mode of dynamic detection, the light parallel to television set that the first light source generator sends is used to detect cut, secondary light source hair
The light perpendicular to television set that generating apparatus send is used to detect assembling effect and shipping mark, television set is carried out by camera head
Take pictures, processor device to shoot photo be analyzed, can it is more objective, testing result is easily obtained, by result
Instruction device sends corresponding result configured information under different test results, and testing result can be made more intuitively to show
Come, high degree of automation can be obviously improved detection efficiency.
Provide a concrete application scene again below：
In the producing line of television set automated production, the Integration Assembly And Checkout of television set is every in producing line all in a producing line
Individual operation must all be completed within the regular hour, otherwise be accomplished by workman by stop button, and whole piece producing line waits certain to operate
After the completion of could continue.The overall layout of this producing line requirement and automated procedures are higher, and manual operation is reduced as far as possible, it is to avoid
The destabilizing factor that may be brought.
After television set is finished from assembling station assembling, using the television set outward appearance test system of the present embodiment offer to TV
Machine carries out the detection of automatic backboard outward appearance, and after the detection of backboard outward appearance passes through, it is simultaneously final that television set enters next detection
Into vanning station, television set vanning is put in storage after finishing.If the detection of backboard outward appearance does not pass through, the red light of the station in producing line
Light, producing line discharges television set in discharger, workman on a television set removes television set after defective products label is sticked in face
Walk, finally improve the production efficiency of television set
Refer to Fig. 2, the television set outward appearance test system that another embodiment of the utility model is proposed, it is in first embodiment
On the basis of improved, the result instruction device 108 also include voice guard 1083, the voice guard 1083
Can use buzzer, the voice guard 1083 testing result not by when send alarm, specifically, working as television set
One of outward appearance test event not by when, the processor device 102 controls the voice guard 1083 to send report
Alert sound, is easy to producing line operating personnel to obtain the unsanctioned result of test in time.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means to combine specific features, structure, material or spy that the embodiment or example are described
Point is contained at least one embodiment of the present utility model or example.In this manual, to the schematic table of above-mentioned term
State and be not necessarily referring to identical embodiment or example.And, the specific features of description, structure, material or feature can be
Combined in an appropriate manner in one or more any embodiments or example.
Embodiment described above only expresses several embodiments of the present utility model, and its description is more specific and detailed,
But therefore can not be interpreted as the limitation to the utility model the scope of the claims.It should be pointed out that common for this area
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of television set outward appearance test system, it is characterised in that including dark place and processor device, be provided with the dark place and taken the photograph
As device, the first light source generator, secondary light source generating means and light source controller, the camera head and light source controller
It is connected with the processor device respectively, first light source generator and secondary light source generating means distinguish the light source control
Device connection processed；
The light source controller is used to control first light source generator or second under the control of the processor device
The shading value of light source generator emitted light；
First light source generator is used to send parallel with the surface of television set under the control of the light source controller
Light；
The secondary light source generating means is used to send vertical with the surface of television set under the control of the light source controller
Light；
The camera head is used for the surface of the televising machine under the control of the processor device, and the image that will be shot is returned
Reach the processor device；
The processor device is used to analyze the image that the camera head shoots, to obtain test result；
The dark place is externally provided with result instruction device, and the result instruction device is connected with the processor device, the result
Instruction device is used to send corresponding result configured information according to test result under the control of the processor device.
2. television set outward appearance test system according to claim 1, it is characterised in that the camera head includes fitness machine
Structure and the industrial camera on the motion, the industrial camera is in the motion process of the motion to electricity
The shooting of at least three angles is carried out depending on machine.
3. television set outward appearance test system according to claim 2, it is characterised in that the television set outward appearance test system
Also include that PLC, the PLC are connected with the motion and the processor device respectively, the processor device passes through institute
State the motion state that PLC controls the motion.
4. television set outward appearance test system according to claim 1, it is characterised in that the secondary light source generating means bag
LED illuminating sources and astigmatism plate are included, the astigmatism plate is used for the equalizing light rays for sending the LED illuminating sources.
5. television set outward appearance test system according to claim 2, it is characterised in that the processor device and the work
Industry camera is by netting twine connection, the processor device and the industrial camera two-way communication.
6. television set outward appearance test system according to claim 1, it is characterised in that the processor device and the light
Source controller is by serial ports connection, the processor device and the light source controller one-way communication.
7. television set outward appearance test system according to claim 1, it is characterised in that the result instruction device includes green
Color indicator lamp and red led, the green indicating lamp are used to show green light when test passes through that the red led to be used
In test not by when show red light.
8. television set outward appearance test system according to claim 1, it is characterised in that the processor is built-in AOI journeys
The computer of sequence.
9. the television set outward appearance test system according to claim 1 to 8 any one, it is characterised in that the result refers to
Showing device also include voice guard, the voice guard testing result not by when send alarm.
10. television set outward appearance test system according to claim 9, it is characterised in that the voice guard is buzzing
Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621217009.9U CN206272777U (en) | 2016-11-11 | 2016-11-11 | Television set outward appearance test system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621217009.9U CN206272777U (en) | 2016-11-11 | 2016-11-11 | Television set outward appearance test system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206272777U true CN206272777U (en) | 2017-06-20 |
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ID=59039598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621217009.9U Active CN206272777U (en) | 2016-11-11 | 2016-11-11 | Television set outward appearance test system |
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| CN (1) | CN206272777U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110244174A (en) * | 2019-06-26 | 2019-09-17 | 上海闻泰信息技术有限公司 | The test circuit of data-interface |
-
2016
- 2016-11-11 CN CN201621217009.9U patent/CN206272777U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110244174A (en) * | 2019-06-26 | 2019-09-17 | 上海闻泰信息技术有限公司 | The test circuit of data-interface |
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