CN206270203U - A kind of new calcined coke joltpacked volume weight measurement apparatus and system - Google Patents
A kind of new calcined coke joltpacked volume weight measurement apparatus and system Download PDFInfo
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- CN206270203U CN206270203U CN201621394633.6U CN201621394633U CN206270203U CN 206270203 U CN206270203 U CN 206270203U CN 201621394633 U CN201621394633 U CN 201621394633U CN 206270203 U CN206270203 U CN 206270203U
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- Prior art keywords
- joltpacked
- valve
- calcined coke
- connecting tube
- volume weight
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Abstract
The utility model is related to a kind of new calcined coke joltpacked volume weight measurement apparatus and system, scale hooper and vibrations container are arranged in measurement branch pipe by connecting tube, scale hooper is located at vibrations container upside, vibrations container is set on a vibration table, scale hooper upside sets material inlet valve, scale hooper downside sets connecting valve, and vibrations container downside sets discharge valve.The beneficial effects of the utility model:By weighing sensor, level-sensing device, the cooperation control of shake table and valve, realize the real-time of calcined coke joltpacked volume weight, online, accurately, continuous detection, and after detection data is processed, be converted to the joltpacked volume weight integrated information of each grade of calcined coke, the calcination process of production upstream petroleum coke and the ingredient station in production downstream are fed back in time, solve to essence and improve the real-time of calcined coke value of bulk density, accuracy, continuity and the directiveness of production, ensure that carbon anode mixes stability and continuity with technique, improve product percent of pass, reduce production cost.
Description
Technical field
The utility model is related to a kind of calcined coke measurement apparatus, more particularly to a kind of new calcined coke joltpacked volume weight measurement dress
Put and system.
Background technology
It is general at present that formula will be sought and verified by substantial amounts of when the solid grain size proportion of prebaked anode is selected,
A generally acknowledged criterion is exactly that product has larger bulk density during verifying and seeking formula, and this is related to solid
The joltpacked volume weight problem of the closestpacking problem between raw material, i.e. calcined coke.The joltpacked volume weight of calcined coke is tap density, right
The proportional quantity of paste formula and coal tar pitch has significant impact, and then influences bulk density, mechanical strength and the air of carbon anode
The important weight indicator such as permeability.The joltpacked volume weight of calcined coke is the important symbol of petroleum coke weight quality.In order to produce Gao Chong
The carbon anode of amount, it is necessary to the joltpacked volume weight of strict control calcined coke.Generally produced using RD companies of Switzerland both at home and abroad at present
Joltpacked volume weight analyzer detects the value of bulk density of calcined coke, and the detection method is off-line analysis method, manually periodically goes production procedure
Sampled on line, sieved, be analyzed according still further to each grade, then calculate each grade material volume-weighted average value, the equipment is
Feeding graduated cylinder oscillatory type, the calcined coke joltpacked volume weight using the device analysis has following shortcoming:(1)Offline production flow analysis, by
It is consecutive production in production, the value of bulk density for being detected is unable to the real-time value of bulk density of representative products, data are interruptions, discontinuous,
Without representativeness;(2)The off-line analysis time is long, and labour intensity is big, and data are delayed, poor to production directiveness;(3)The amount of the equipment
Cylinder diameter is small, a simply interval value at different levels of screening, and segregation is serious during vibration, and data are inaccurate;(4)Due to equipment and analysis side
The defect of method, the data sensitive of analysis is poor, often misleads production;(5)Because the unit weight of calcined coke is influenceed very by raw material
Greatly, it is discontinuous using off-line analysis data, influence the continuity control of the weight of production.
Utility model content
Technical problem to be solved in the utility model is:A kind of new calcined coke joltpacked volume weight measurement apparatus are provided, are solved
Produced problem in certainly above-mentioned background technology.
The utility model is by solving the problems, such as the technical scheme for using set forth above:
A kind of new calcined coke joltpacked volume weight measurement apparatus, including measurement branch pipe 1, scale hooper 2, vibrations container 3, shake table
4th, connecting tube 5, material inlet valve 6, connecting valve 7 and discharge valve 8, scale hooper 2 and vibrations container 3 are arranged on by connecting tube 5
In measurement branch pipe 1, scale hooper 2 is located at the upside of vibrations container 3, and vibrations container 3 is arranged on shake table 4, and the upside of scale hooper 2 is set
Material inlet valve 6, the downside of scale hooper 2 sets connecting valve 7, and the downside of vibrations container 3 sets discharge valve 8.
Described connecting tube 5 is hose connector 5.
Described connecting tube 5 includes charging connecting tube 9, measurement connecting tube 10 and discharging connecting tube 11, and the upper end of scale hooper 2 leads to
Cross charging connecting tube 9 to be connected with measurement branch pipe 1, the lower end of scale hooper 2 is connected by measuring connecting tube 10 with vibrations container 3 upper end,
The vibrations lower end of container 3 is connected with discharging connecting tube 11, and discharging connecting tube 11 lower end is connected through shake table 4 with measurement branch pipe 1.
Described material inlet valve 6 is located at charging connecting tube 9 upper end.
Described connecting valve 7 is located at measurement connecting tube 10 upper end.
Described discharge valve 8 is located at discharging connecting tube 11 lower end.
A kind of new calcined coke joltpacked volume weight measuring system, including described a kind of new calcined coke joltpacked volume weight measurement dress
Put, also including weighing sensor 12, level-sensing device 13, controller and computer, weighing sensor 12 is arranged on the bottom of scale hooper 2,
Level-sensing device 13 is arranged on the vibrations inner upper end of container 3, and weighing sensor 12 and level-sensing device 13 are connected by controller with computer
Connect.
Described material inlet valve 6, connecting valve 7 and discharge valve 8 are electric gate valve, material inlet valve 6, connecting valve
7 and discharge valve 8 be connected with computer by controller.
Described shake table 4 is electromagnetic vibrator, and shake table 4 is connected by controller with computer.
Operation principle of the present utility model:Measurement branch pipe upper end is connected with main tremie pipe, measures branch pipe lower end and body feed tank
Connection;Because field working conditions equipment is complex, main blanking tube vibration is larger, to improve the accuracy of measurement, in detection process
In, the junction of scale hooper and vibration container uses hose connector;Material inlet valve, connecting valve, discharge valve, weighing and sensing
Device, level-sensing device, shake table are connected with controller, and controller is connected with computer, after controller is switched, forged for control valve
Burnt inlet amount and shake table vibration number, and the signal transmission that will be gathered, to computer, computer carries out storage calculating to information
Treatment;When starting measurement, material inlet valve is opened, and single-grade calcined coke leans on gravity automatically into weighing bucket by pipeline, connects
Connect valve and discharge valve is turned off;The weighing sensor of scale hooper bottom detects calcined coke signal, starts to weigh, after forging
When burnt discharge quantity reaches setting value, by the weighing signal transmission to material inlet valve, close material inlet valve, connecting valve is opened;
During calcined coke passes through connecting valve automatically into vibration container, when upper level weight measurement mechanism can't detect weight of material,
Connecting valve is transmitted a signal to, connecting valve is automatically switched off, after vibration container stablizes 15 seconds, starts vibration, vibration frequency
Can set as needed;When vibration container reaches setting value, stops vibration, stablize 10 seconds, transmit a signal to level-sensing device, open
Begin measurement level of filler material L, transmits a signal to computer, and computer calculates material joltpacked volume weight automatically, and opens discharge valve;
After level-sensing device can't detect calcined coke position signalling, discharge valve is transmitted a signal to, close it;After being completed, open
Connecting valve and discharge valve, will weigh and level-sensing device resets, and the material in scale hooper and vibration container is tried one's best and fully enter
Material storage tank;After clearing, next wheel measurement is prepared to enter into;Transformation in claim to prior art is hardware components, together
When involved computer program belong to those skilled in the art using active computer program development platform and well known programming
Method can easily realize the simple program of its function, be not belonging to the change proposed in itself to computer program.
The beneficial effects of the utility model are:1st, simple structure, it is easy to operate;2nd, by weighing sensor, level-sensing device,
The cooperation control of shake table and valve, realizes real-time, online, accurate, the continuous detection of calcined coke joltpacked volume weight, and will detection
After data processing, the joltpacked volume weight integrated information of each grade of calcined coke is converted to, forging for production upstream petroleum coke is fed back in time
Burn operation and production downstream ingredient station, solve to essence and improve calcined coke value of bulk density real-time, accurately
The directiveness of property, continuity and production, it is ensured that carbon anode mixes stability and continuity with technique, improves product qualified
Rate, reduces production cost, can solve to essence carbon anode manufacturing enterprise for calcined coke weight fluctuation process monitoring
With control.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Wherein, 1- measurements branch pipe, 2- scale hoopers, 3- vibrations container, 4- shake tables, 5- connecting tubes, 6- material inlet valves, 7- connect
Meet valve, 8- discharge valves, 9- chargings connecting tube, 10- measurements connecting tube, 11- dischargings connecting tube, 12- weighing sensors, 13-
Level-sensing device.
Specific embodiment
Embodiment of the present utility model is further illustrated below in conjunction with the accompanying drawings.
Reference picture 1, a kind of new calcined coke joltpacked volume weight measurement apparatus described in this specific embodiment, including measurement branch
Pipe 1, scale hooper 2, vibrations container 3, shake table 4, connecting tube 5, material inlet valve 6, connecting valve 7 and discharge valve 8, scale hooper 2
It is arranged in measurement branch pipe 1 by connecting tube 5 with vibrations container 3, scale hooper 2 is located at the upside of vibrations container 3, vibrations container 3 sets
Put on shake table 4, the upside of scale hooper 2 sets material inlet valve 6, the downside of scale hooper 2 sets connecting valve 7, the downside of vibrations container 3
Discharge valve 8 is set.
Described connecting tube 5 is hose connector 5.
Described connecting tube 5 includes charging connecting tube 9, measurement connecting tube 10 and discharging connecting tube 11, and the upper end of scale hooper 2 leads to
Cross charging connecting tube 9 to be connected with measurement branch pipe 1, the lower end of scale hooper 2 is connected by measuring connecting tube 10 with vibrations container 3 upper end,
The vibrations lower end of container 3 is connected with discharging connecting tube 11, and discharging connecting tube 11 lower end is connected through shake table 4 with measurement branch pipe 1.
Described material inlet valve 6 is located at charging connecting tube 9 upper end.
Described connecting valve 7 is located at measurement connecting tube 10 upper end.
Described discharge valve 8 is located at discharging connecting tube 11 lower end.
A kind of new calcined coke joltpacked volume weight measuring system, including described a kind of new calcined coke joltpacked volume weight measurement dress
Put, also including weighing sensor 12, level-sensing device 13, controller and computer, weighing sensor 12 is arranged on the bottom of scale hooper 2,
Level-sensing device 13 is arranged on the vibrations inner upper end of container 3, and weighing sensor 12 and level-sensing device 13 are connected by controller with computer
Connect.
Described material inlet valve 6, connecting valve 7 and discharge valve 8 are electric gate valve, material inlet valve 6, connecting valve
7 and discharge valve 8 be connected with computer by controller.
Described shake table 4 is electromagnetic vibrator, and shake table 4 is connected by controller with computer.
The operation principle of this specific embodiment:Measurement branch pipe upper end is connected with main tremie pipe, measures branch pipe lower end and thing
Hopper is connected;Because field working conditions equipment is complex, main blanking tube vibration is larger, to improve the accuracy of measurement, is detecting
The junction of Cheng Zhong, scale hooper and vibration container uses hose connector;Material inlet valve, connecting valve, discharge valve, biography of weighing
Sensor, level-sensing device, shake table are connected with controller, and controller is connected with computer, and controller is used for control valve switch, forges
Burnt inlet amount and shake table vibration number afterwards, and the signal transmission that will be gathered, to computer, computer carries out storage meter to information
Calculation is processed;When starting measurement, material inlet valve is opened, and single-grade calcined coke leans on gravity automatically into weighing bucket by pipeline,
Connecting valve and discharge valve are turned off;The weighing sensor of scale hooper bottom detects calcined coke signal, starts to weigh, when forging
When burnt discharge quantity reaches setting value afterwards, by the weighing signal transmission to material inlet valve, close material inlet valve, connecting valve is opened
Open;During calcined coke passes through connecting valve automatically into vibration container, when upper level weight measurement mechanism can't detect weight of material
When, connecting valve is transmitted a signal to, connecting valve is automatically switched off, after vibration container stablizes 15 seconds, start vibration, vibration frequency
Rate can set as needed;When vibration container reaches setting value, stops vibration, stablize 10 seconds, transmit a signal to level-sensing device,
Start to measure level of filler material L, transmit a signal to computer, computer calculates material joltpacked volume weight automatically, and opens outlet valve
Door;After level-sensing device can't detect calcined coke position signalling, discharge valve is transmitted a signal to, close it;After being completed, open
Connecting valve and discharge valve are opened, will be weighed and level-sensing device is reset, the material in scale hooper and vibration container is tried one's best all and enter
Enter material storage tank;After clearing, next wheel measurement is prepared to enter into;Transformation in claim to prior art is hardware components,
Involved computer program belongs to those skilled in the art using active computer program development platform and well known volume simultaneously
Cheng Fangfa can easily realize the simple program of its function, be not belonging to the change proposed in itself to computer program.
The beneficial effect of this specific embodiment is:1st, simple structure, it is easy to operate;2nd, by weighing sensor, material
The cooperation control of position meter, shake table and valve, realizes real-time, online, accurate, the continuous detection of calcined coke joltpacked volume weight, and
After detection data is processed, the joltpacked volume weight integrated information of each grade of calcined coke is converted to, production upstream oil is fed back in time
Burnt calcination process and the ingredient station in production downstream, solve to essence and improve the real-time of calcined coke value of bulk density
The directiveness of property, accuracy, continuity and production, it is ensured that carbon anode mixes stability and continuity with technique, improves product
Product qualification rate, reduces production cost, can solve to essence carbon anode manufacturing enterprise for calcined coke weight fluctuation mistake
Journey is monitored and control.
Specific embodiment of the utility model is not constituted to limitation of the present utility model, every to use phase of the present utility model
Like structure and change, in protection domain of the present utility model.
Claims (8)
1. a kind of new calcined coke joltpacked volume weight measurement apparatus, it is characterised in that:Including measurement branch pipe(1), scale hooper(2), shake
Visibly moved device(3), shake table(4), connecting tube(5), material inlet valve(6), connecting valve(7)And discharge valve(8), scale hooper(2)
With vibrations container(3)By connecting tube(5)It is arranged on measurement branch pipe(1)In, scale hooper(2)Positioned at vibrations container(3)Upside, shake
Visibly moved device(3)It is arranged on shake table(4)On, scale hooper(2)Upside sets material inlet valve(6), scale hooper(2)Downside sets connection
Valve(7), shake container(3)Downside sets discharge valve(8).
2. a kind of new calcined coke joltpacked volume weight measurement apparatus as claimed in claim 1, it is characterised in that:Described connecting tube
(5)Including charging connecting tube(9), measurement connecting tube(10)With discharging connecting tube(11), scale hooper(2)Upper end is connected by feeding
Pipe(9)With measurement branch pipe(1)Connection, scale hooper(2)Lower end is by measuring connecting tube(10)With vibrations container(3)Upper end connects,
Vibrations container(3)Lower end and discharging connecting tube(11)Connection, discharge connecting tube(11)Lower end passes through shake table(4)With measurement branch pipe
(1)Connection.
3. a kind of new calcined coke joltpacked volume weight measurement apparatus as claimed in claim 2, it is characterised in that:Described inlet valve
Door(6)Positioned at charging connecting tube(9)Upper end.
4. a kind of new calcined coke joltpacked volume weight measurement apparatus as claimed in claim 2, it is characterised in that:Described connection valve
Door(7)Positioned at measurement connecting tube(10)Upper end.
5. a kind of new calcined coke joltpacked volume weight measurement apparatus as claimed in claim 2, it is characterised in that:Described outlet valve
Door(8)Positioned at discharging connecting tube(11)Lower end.
6. a kind of new calcined coke joltpacked volume weight measuring system, it is characterised in that:Including described in claim any one of 1-5
New calcined coke joltpacked volume weight measurement apparatus are planted, also including weighing sensor(12), level-sensing device(13), controller and computer,
Weighing sensor(12)It is arranged on scale hooper(2)Bottom, level-sensing device(13)It is arranged on vibrations container(3)Inner upper end, biography of weighing
Sensor(12)And level-sensing device(13)It is connected with computer by controller.
7. a kind of new calcined coke joltpacked volume weight measuring system as claimed in claim 6, it is characterised in that:Described inlet valve
Door(6), connecting valve(7)And discharge valve(8)It is electric gate valve, material inlet valve(6), connecting valve(7)And outlet valve
Door(8)It is connected with computer by controller.
8. a kind of new calcined coke joltpacked volume weight measuring system as claimed in claim 6, it is characterised in that:Described shake table
(4)It is electromagnetic vibrator, shake table(4)It is connected with computer by controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621394633.6U CN206270203U (en) | 2016-12-19 | 2016-12-19 | A kind of new calcined coke joltpacked volume weight measurement apparatus and system |
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CN201621394633.6U CN206270203U (en) | 2016-12-19 | 2016-12-19 | A kind of new calcined coke joltpacked volume weight measurement apparatus and system |
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CN206270203U true CN206270203U (en) | 2017-06-20 |
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CN201621394633.6U Expired - Fee Related CN206270203U (en) | 2016-12-19 | 2016-12-19 | A kind of new calcined coke joltpacked volume weight measurement apparatus and system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111307507A (en) * | 2020-04-09 | 2020-06-19 | 中冶长天国际工程有限责任公司 | Quantitative sampling device for sintering mixture |
CN112268759A (en) * | 2020-11-02 | 2021-01-26 | 单县欣润化工有限公司 | Finished product detection sampling device is used in 2-chlorine-5-trifluoromethylpyridine production |
-
2016
- 2016-12-19 CN CN201621394633.6U patent/CN206270203U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111307507A (en) * | 2020-04-09 | 2020-06-19 | 中冶长天国际工程有限责任公司 | Quantitative sampling device for sintering mixture |
CN112268759A (en) * | 2020-11-02 | 2021-01-26 | 单县欣润化工有限公司 | Finished product detection sampling device is used in 2-chlorine-5-trifluoromethylpyridine production |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170620 Termination date: 20201219 |