CN206262707U - A cyclone separator in a micropowder pulverization equipment for producing thermosetting powder coatings - Google Patents
A cyclone separator in a micropowder pulverization equipment for producing thermosetting powder coatings Download PDFInfo
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- CN206262707U CN206262707U CN201621185362.3U CN201621185362U CN206262707U CN 206262707 U CN206262707 U CN 206262707U CN 201621185362 U CN201621185362 U CN 201621185362U CN 206262707 U CN206262707 U CN 206262707U
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- 239000000843 powder Substances 0.000 title claims abstract description 39
- 238000000576 coating method Methods 0.000 title claims abstract description 20
- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 9
- 238000010298 pulverizing process Methods 0.000 title claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 230000006698 induction Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 14
- 239000011229 interlayer Substances 0.000 abstract description 11
- 239000011248 coating agent Substances 0.000 abstract description 9
- 239000000498 cooling water Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005054 agglomeration Methods 0.000 abstract description 4
- 230000002776 aggregation Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000001723 curing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种旋风分离器,具体涉及一种用于生产热固性粉末涂料的微粉粉碎设备中的旋风分离器。The utility model relates to a cyclone separator, in particular to a cyclone separator in micropowder crushing equipment for producing thermosetting powder coatings.
背景技术Background technique
热固性粉末涂料的生产流程大致包括:原材料称量、预混合、搅拌、熔融挤出、压片冷却、微粉粉碎分级等环节。其中微粉粉碎分级多通过微粉粉碎机完成。粉碎机工艺流程一般为:经初步破碎的片料从喂料口进入粉碎机,传送至研磨系统后被高速运转的研磨粉碎,粉碎后的粉体被吸入旋风分离器,经旋风分离器旋转分级,符合要求的粉体成品落入包装箱中打包。The production process of thermosetting powder coatings generally includes: weighing of raw materials, pre-mixing, stirring, melt extrusion, tablet cooling, powder crushing and classification. Among them, the pulverization and grading of the micropowder are mostly completed by the pulverizer. The process flow of the pulverizer is generally as follows: the preliminarily crushed flakes enter the pulverizer from the feeding port, and are sent to the grinding system to be ground and pulverized by high-speed operation. The pulverized powder is sucked into the cyclone separator, and is rotated and classified by the cyclone separator. , The finished powder products that meet the requirements fall into the packing box for packaging.
目前,粉末涂料正常生产过程中,从旋风分离器出料口出来的粉末涂料粉体温度一般在40度左右甚至更高,在这种环境下,粉体容易发生结团,尤其是在生产粒径较细、或粉体中树脂玻璃化温度较低的粉末涂料品种时,如低温固化粉末涂料、超细粉末涂料、高流平粉末涂料等类型时,结团现象更容易发生。而粉末涂料一旦发生结团,在应用过程中需要重新破碎和过筛,非常不便;更为严重的是过高的粉碎温度甚至可能导致粉末涂料发生提前固化(预固化),严重影响涂膜质量。At present, during the normal production of powder coatings, the temperature of the powder coating powder coming out of the outlet of the cyclone separator is generally around 40 degrees or even higher. In this environment, the powder is prone to agglomeration, especially in the production of granular Agglomeration is more likely to occur when the powder coating has a finer diameter or a lower glass transition temperature of the resin in the powder, such as low-temperature curing powder coatings, ultra-fine powder coatings, and high-leveling powder coatings. Once the powder coating is agglomerated, it needs to be crushed and sieved again during the application process, which is very inconvenient; what is more serious is that the excessive pulverization temperature may even lead to premature curing (pre-curing) of the powder coating, which seriously affects the quality of the coating film .
实用新型内容Utility model content
本实用新型的目的在于提供用于生产热固性粉末涂料的微粉粉碎设备中的旋风分离器。The purpose of the utility model is to provide a cyclone separator used in the micropowder pulverization equipment for producing thermosetting powder coating.
本实用新型提供的一种用于生产热固性粉末涂料的微粉粉碎设备中的旋风分离器,包括筒体和内胆,所述内胆为圆筒,其安装在筒体顶部且其下部位于筒体内并向筒体中部延伸,所述内胆上部设置引风管,所述筒体上部设置进料管,底部设置排料管,所述筒体外壁设置冷却夹层,该冷却夹层设有进水管和出水管,所述进水管设置筒体下部接近排料管的位置,所述出水管设置在筒体上部。The utility model provides a cyclone separator used in the micropowder pulverization equipment for producing thermosetting powder coatings, which includes a cylinder body and an inner tank, the inner tank is a cylinder, which is installed on the top of the cylinder body and its lower part is located in the cylinder body And extend to the middle of the cylinder, the upper part of the inner tank is provided with an air induction pipe, the upper part of the cylinder is provided with a feeding pipe, the bottom is provided with a discharge pipe, the outer wall of the cylinder is provided with a cooling interlayer, and the cooling interlayer is provided with a water inlet pipe and The water outlet pipe, the water inlet pipe is arranged at the lower part of the cylinder body close to the discharge pipe, and the water outlet pipe is arranged at the upper part of the cylinder body.
所述筒体上部为圆筒状,下部为倒锥形。The upper part of the barrel is cylindrical, and the lower part is inverted cone.
本实用新型工作过程为:首先,冷却夹层的进水管和出水管与冷却水装置连接,打开冷却水装置,使冷却水从下方进水管进入筒体后从上方出水管流出。此时片料经研磨粉碎后被引风吸入进料管进入旋风分离器,经旋风分离器分级后,较细的粉体被引风从出风口带走,剩余的粉体落入筒体下方的排料管排出,经筛分后被打包成箱。粉体下落过程中,粉体由于不断与筒体接触而被冷却,同时受冷却水冷却影响,筒体内维持相对较低的环境温度,从而有效降低了出料口的粉体温度。The working process of the utility model is as follows: firstly, the water inlet pipe and the water outlet pipe of the cooling interlayer are connected with the cooling water device, and the cooling water device is opened, so that the cooling water enters the cylinder from the lower water inlet pipe and then flows out from the upper water outlet pipe. At this time, the flakes are ground and pulverized, sucked into the feed pipe by the induced wind and enter the cyclone separator. After being classified by the cyclone separator, the finer powder is taken away from the air outlet by the induced wind, and the remaining powder falls into the bottom of the cylinder. It is discharged from the discharge pipe and packed into boxes after being screened. During the falling process of the powder, the powder is cooled due to continuous contact with the cylinder, and at the same time affected by the cooling of the cooling water, the cylinder maintains a relatively low ambient temperature, thereby effectively reducing the powder temperature at the discharge port.
与现有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
(1)本实用新型装置由于增加了冷却夹层,在工作时通入冷却水,能明显降低了出料口的粉体温度,从而降低了粉末涂料生产过程中尤其是出料口粉体结团现象的发生几率。(1) Due to the addition of a cooling interlayer, the utility model device can be fed with cooling water during work, which can significantly reduce the powder temperature at the discharge port, thereby reducing the powder agglomeration in the powder coating production process, especially at the discharge port. probability of occurrence of the phenomenon.
(2)本实用新型装置由于增加了冷却夹层,能减轻粉体粘附与分离器筒体内壁的现象,方便粉碎系统的拆机清洗。(2) Due to the addition of a cooling interlayer, the device of the utility model can reduce the phenomenon of powder adhesion to the inner wall of the separator cylinder, and facilitate the disassembly and cleaning of the crushing system.
(3)本实用新型实施方式简便,在传统旋风分离器上对筒体进行改造即可实现。(3) The implementation of the utility model is simple, and it can be realized by modifying the cylinder on the traditional cyclone separator.
附图说明Description of drawings
图1是本实用新型的旋风分离器的结构示意图。Fig. 1 is a schematic structural view of the cyclone separator of the present invention.
具体实施方式detailed description
下面列举一部分具体实例对本实用新型进行说明,有必要在此指出的是以下具体实施例只用于对本实用新型作进一步说明,不代表对本实用新型保护范围的限制。其他人根据本实用新型做出的一些非本质的修改和调整仍属于本实用新型的保护范围。Some specific examples are listed below to illustrate the utility model. It is necessary to point out that the following specific examples are only used to further illustrate the utility model, and do not represent limitations to the protection scope of the utility model. Some non-essential modifications and adjustments made by others according to the utility model still belong to the protection scope of the utility model.
如图1所示,用于生产热固性粉末涂料的微粉粉碎设备中的旋风分离器,包括筒体4和内胆3。其中内胆3为一圆筒,其安装在筒体4顶部且其下部位于筒体4内并向筒体4中部延伸,内胆3上部设置引风管1,筒体4上部设置进料管2,底部设置排料管5。筒体4外壁设置冷却夹层41,该冷却夹层41设有进水管6和出水管7。进水管6设置筒体下部接近排料管5的位置,出水管7设置在筒体4上部。As shown in FIG. 1 , the cyclone separator in the micropowder pulverization equipment used to produce thermosetting powder coatings includes a cylinder 4 and an inner tank 3 . The inner tank 3 is a cylinder, which is installed on the top of the cylinder 4 and its lower part is located in the cylinder 4 and extends to the middle of the cylinder 4. The upper part of the inner tank 3 is provided with an air induction pipe 1, and the upper part of the cylinder 4 is provided with a feed pipe. 2. A discharge pipe 5 is arranged at the bottom. A cooling interlayer 41 is provided on the outer wall of the cylinder body 4 , and the cooling interlayer 41 is provided with a water inlet pipe 6 and a water outlet pipe 7 . The water inlet pipe 6 is arranged at a position close to the discharge pipe 5 at the lower part of the cylinder body, and the water outlet pipe 7 is arranged at the upper part of the cylinder body 4 .
如图1所示,引风机与引风管1连接,引风机开启后,进水管6通入冷却水并与出水管7形成回路,同时进料管2受到引风作用力开始供粉,当粉末进入旋风分离器后,经过旋风分离,分离后粒径较大的颗粒成品向下落,粒径细的颗粒向上被吸到超微粉柜里。成品在下落的筒体4内运动时,由于筒体4的冷却夹层41通入冷冻水的,整个筒体4内部都是一个冷冻的空间,所以可以在短时间内把粉温降到符合产品打包的温度范围,从而大大的节省了产品出来后需要进行二次冷却才能打包时间,提高了生产效率,提高了产品交付率,节省人力。As shown in Figure 1, the induced draft fan is connected to the induced draft pipe 1. After the induced draft fan is turned on, the water inlet pipe 6 flows into the cooling water and forms a circuit with the outlet pipe 7. At the same time, the feed pipe 2 starts to supply powder under the force of the induced draft. After the powder enters the cyclone separator, it undergoes cyclone separation. After separation, the finished product with larger particle size falls down, and the finer particle size is sucked upward into the superfine powder cabinet. When the finished product moves in the falling cylinder 4, since the cooling interlayer 41 of the cylinder 4 is filled with chilled water, the entire interior of the cylinder 4 is a frozen space, so the powder temperature can be lowered to meet the product requirements in a short time. The temperature range of packaging greatly saves the time required for secondary cooling after the product comes out before packaging, improves production efficiency, improves product delivery rate, and saves manpower.
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CN107694774A (en) * | 2017-11-08 | 2018-02-16 | 江苏鑫德龙环保科技有限公司 | A kind of cyclone dust collectors |
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CN107694774A (en) * | 2017-11-08 | 2018-02-16 | 江苏鑫德龙环保科技有限公司 | A kind of cyclone dust collectors |
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Address after: No.5 Lisha East Road, Shatian Town, Dongguan City, Guangdong Province 523000 Patentee after: Qingtian Material Technology Co., Ltd Address before: Shiling Town, Huadu District, Guangzhou City, Guangdong province 510860 Yufeng Road No. 16 Patentee before: GUANGZHOU KINTE INDUSTRIAL Co.,Ltd. |