CN206256268U - A kind of dyeing steam box for being provided with attemperating unit - Google Patents
A kind of dyeing steam box for being provided with attemperating unit Download PDFInfo
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- CN206256268U CN206256268U CN201621316395.7U CN201621316395U CN206256268U CN 206256268 U CN206256268 U CN 206256268U CN 201621316395 U CN201621316395 U CN 201621316395U CN 206256268 U CN206256268 U CN 206256268U
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- casing
- steam
- roller group
- yarn
- guide roller
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Abstract
A kind of dyeing steam box for being provided with attemperating unit, including casing, yarn inlet, yarn outlet, Yarn guide mechanism composition, Yarn guide mechanism composition are divided into the parallel up and down and upper guide Kun groups and lower guide Kun groups being oppositely arranged that misplace；The heating disk-shaped tube for conveying steam is provided with along its inner wall surrounding in casing, attemperating unit is additionally provided with casing；Attemperating unit includes temperature control box, temperature sensor and starts angled seat steam valve；Temperature control box sets outside the enclosure；Temperature sensor is arranged near the rotating shaft of guide roller group and/or lower guide roller group, the temperature of detection guide Kun；Start angled seat steam valve to be arranged at steam inlet, control the opening and closing of steam inlet；Temperature sensor and startup angled seat steam valve are electrically connected with temperature control box.Yarn enters steam box after dyeing rail is dry, and because attemperating unit makes the temperature stabilization of steam box, in the presence of constant temperature, the dye liquor accelerated decomposition reduction on yarn makes color uniform and stable to yarn, and color fastness is uprised, bright in color light.
Description
Technical field
The utility model is related to field of printing and dyeing, more particularly to a kind of dyeing steam box for being provided with attemperating unit.
Background technology
Pad dyeing be by yarn in dye liquor by after of short duration dipping, roll roll compacting being used immediately, dye liquor is clamp-oned into yarn
Tissue void in, and remove unnecessary dye liquor, make dyestuff equably dividing sinker on yarn.Yarn is immersed in dye liquor typically to be only had
Several seconds to tens seconds, the dye liquor for padding rear yarn upper band was few, between 30%~100%.And the upper dye of dyestuff is afterwards
Decatize or bake etc. what is completed during treatment, steam can be the yarn material sterilizing-drying after printing and dyeing, while allowing steam to take away
The chemical composition that yarn is remained above.
The part of whole padding mangle crux the most is padding machine and steam box.The former assigns yarn or so, front and rear more uniform dye
Material dividing sinker；And the upper dye process of reactive dye then places one's entire reliance upon the latter, its color yield, level-dyeing property and color fastness etc. receive its shadow
Ring, temperature non-constant and cause color fastness uneven so that disqualification rate increases.Steam box of the prior art is in level dyeing, color jail
The deficiency of the aspects such as degree has badly influenced the quality of whole product.
Therefore, want to improve qualification rate, need badly by reforming equipment to solve this problem.
Utility model content
The purpose of this utility model is to propose a kind of dyeing steam box for being provided with attemperating unit, can be by attemperating unit control
Temperature in steam box, makes its temperature constant, it is ensured that Yarn homogeneous are painted, and effectively improve product percent of pass.
It is that, up to this purpose, the utility model uses following technical scheme：
A kind of dyeing steam box for being provided with attemperating unit, including casing, are provided with into yarn below the side side wall of the casing
Mouthful, it is provided with yarn outlet below the wall of opposite side side；Yarn guide mechanism is set in the casing；The Yarn guide mechanism includes being located at casing
The upper guide roller group of internal upper part and in casing bottom lower guide roller group；The upper guide roller group is parallel with lower guide roller group
Set, the upper guide roller group and lower cord roller group are constituted by no less than 2 cord rollers respectively, and the upper guide roller group and institute
The cord roller dislocation for stating lower guide roller group is relative；The heating dish type for conveying steam is provided with the casing along its inner wall surrounding
Pipe, the two ends of the heating disk-shaped tube are respectively in the both sides of the casing；Steaming of the steam from described heating disk-shaped tube one end
Enter in vapor inlet, gone out from the other end of the heating disk-shaped tube；Attemperating unit is additionally provided with the casing；The temperature control
Device includes temperature control box, temperature sensor and starts angled seat steam valve；The temperature control box is arranged on outside the casing；The temperature
Sensor is arranged near the rotating shaft of the upper guide roller group and/or lower guide roller group, the temperature of detection guide Kun；The startup
Angled seat steam valve is arranged at the steam inlet, controls the opening and closing of the steam inlet；The temperature sensor and described open
Dynamic angled seat steam valve is electrically connected with the temperature control box.
Preferably, the temperature sensor is arranged in the rotating shaft of the upper guide roller group and/or lower guide roller group.
Preferably, the temperature sensor is PT1000 temperature sensors or infrared temperature sensor.
Preferably, the bottom of the casing is provided with drain valve.
Preferably, the outer wall of the casing is provided with heat-insulation layer.
Preferably, the side wall of the casing is additionally provided with openable hermatic door；It is provided with the hermatic door transparent close
Envelope window.
Preferably, the top of the casing is provided with air extractor.
The beneficial effects of the utility model are：
Yarn enters steam box after dyeing rail is dry, and because attemperating unit makes the temperature stabilization of steam box, yarn is in constant temperature
Under effect, the dye liquor accelerated decomposition reduction on yarn makes color uniform and stable, and color fastness is uprised, bright in color light.
Brief description of the drawings
Fig. 1 is the schematic diagram of the internal structure of the one of embodiment of the utility model.
Fig. 2 is the left view of the internal structure of the one of embodiment of the utility model.
Fig. 3 is the schematic diagram of temperature control box one of which embodiment in the utility model.
Fig. 4 is the schematic diagram of temperature sensor one of which embodiment in the utility model.
Fig. 5 is the schematic diagram of startup angled seat steam valve one of which embodiment in the utility model.
Wherein：Casing 1, yarn inlet 11, yarn outlet 12, heating disk-shaped tube 13, steam inlet 14, drain valve 15, upper guide
Roller group 2, lower guide roller group 3, hermatic door 4, hermetyic window 41, air extractor 5, attemperating unit 6, temperature control box 61, temperature sensor 62,
Start angled seat steam valve 63.
Specific embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by specific embodiment.
A kind of dyeing steam box for being provided with attemperating unit, including casing 1, be provided with below the side side wall of the casing 1 into
Yarn mouthful 11, yarn outlet 12 is provided with below the wall of opposite side side；Yarn guide mechanism is set in the casing 1；The Yarn guide mechanism includes
The lower guide roller group 3 of bottom positioned at the upper guide roller group 2 of the internal upper part of casing 1 and in casing 1；The upper He of guide roller group 2
Lower guide roller group 3 is be arranged in parallel, and the upper guide roller group 2 and lower guide roller group 3 are constituted by no less than 2 cord rollers respectively, and
The cord roller dislocation of the upper guide roller group 2 and the lower guide roller group 3 is relative；It is provided with along its inner wall surrounding in the casing 1
Heating disk-shaped tube 13 for conveying steam, the two ends of the heating disk-shaped tube 13 are respectively in the both sides of the casing 1；The steaming
Vapour enters from the steam inlet 14 of described heating disk-shaped tube 13 one end, is gone out from the other end of the heating disk-shaped tube 13；Institute
State in casing 1 and be additionally provided with attemperating unit 6；The attemperating unit 6 includes temperature control box 61, temperature sensor 62 and starts angled seat steaming
Steam valve 63；The temperature control box 61 is arranged on outside the casing 1；The temperature sensor 62 be arranged on the upper guide roller group 2 and/
Or near the rotating shaft of lower guide roller group 3, the temperature of detection guide Kun；The startup angled seat steam valve 63 is arranged on the steam and enters
At mouth 14, the opening and closing of the steam inlet 14 is controlled；The temperature sensor 62 and the startup angled seat steam valve 63 are and institute
Temperature control box 61 is stated to electrically connect.
As depicted in figs. 1 and 2, yarn interlocks by upper guide roller group 2 and lower cord roller respectively from the inner entrance of yarn inlet 11
Group 3, finally leaves from yarn outlet 12.The inner wall surrounding of the casing 1 has heating disk-shaped tube 13, and steam is full of in it, it is to avoid steam
Vapour and yarn directly contact and cause yarn that inequality is coloured in reduction process.
In addition, being provided with attemperating unit 6 in casing 1.When temperature in steam box is higher than setting value, attemperating unit 6 is controlled
The steam inlet 14 is closed, so as to reduce quantity of steam, reduces the temperature in steam box, similarly, setting is less than when the temperature inside the box is steamed
During value, attemperating unit 6 controls the steam inlet 14 to open, so as to increase quantity of steam, improves the temperature in steam box.It is so past
It is multiple, the temperature stabilization in steam box can be kept, for solving the problems, such as that reactive dye color is unstable most important.Ordinary circumstance
Under, the temperature range in steam box is ± 2 DEG C of setting value.
The temperature sensor 62 is arranged near the rotating shaft of guide Kun, and patch is grasped by detecting the temperature of guide Kun
The temperature of the yarn of nearly guide Kun.When the turn-on temperature (i.e. the temperature of yarn) of steam box is less than setting value, temperature sensor 62
Low-temperature signal is sent to the electromagnetic valve in temperature control box 61, compressed air piping is connected in electromagnetic valve work, and compressed air is entered
Enter valve, start angled seat steam valve 63 and open, steam from steam inlet 14 into casing 1 in be allowed to heat temperature raising.When temperature liter
During to setting value, in the presence of temperature sensor 62, the communicated wire of temperature passes to signal in temperature control box 61, electromagnetic valve
Work disconnects compressed air, starts angled seat steam valve 63 and closes under the action of the spring, so as to keep the temperature in steam box setting
Floated (steam box temperature is generally kept between ± 2 DEG C of setting value) in the certain limit of definite value, to reach the desired mesh of production
's.
More excellent, the temperature sensor 62 is arranged in the rotating shaft of the upper guide roller group 2 and/or lower guide roller group 3.
Temperature sensor 62 may be mounted in the steam box 1, or be arranged in the steam box 1, can more accurately examine
Survey the temperature of cord roller.
More excellent, the temperature sensor 62 is PT1000 temperature sensors or infrared temperature sensor.
When the temperature sensor 62 is PT1000, then the upper guide roller group 2 and/or lower guide roller group 3 are arranged on
Rotating shaft on, when the temperature sensor 62 be infrared temperature sensor when, as contactless thermo detector, can be install
On the position with a certain distance from the casing.
More excellent, the bottom of the casing 1 is provided with drain valve 15.
When steam box heats up, the moisture in yarn can evaporate, and cause to contain condensed water in steam box, and drain valve 15 is used to drain
It is deposited on the condensed water in casing 1, it is to avoid the internal water accumulation of casing 1 soaks yarn.
More excellent, the outer wall of the casing 1 is provided with heat-insulation layer.
After plus heat-insulation layer, the air of cold and hot convection current around the casing 1 is relative to be weakened, can reduce in casing 1 heat energy to
The amount that external radiation is distributed, reduces the consumption of heat energy, increases the heat insulating ability of dyeing steam box, it is ensured that the temperature in casing 1 is constant,
More energy-conserving and environment-protective.
More excellent, the side wall of the casing 1 is additionally provided with openable hermatic door 4；It is provided with the hermatic door 4 transparent
Hermetyic window 41.
The hermatic door 4 is used to that when inspection or maintenance of equipment, or the elastic regulation of yarn door can be opened to carry out
Operation；The hermetyic window 41 is arranged to transparent, convenient observation steam box inner case.
More excellent, the top of the casing 1 is provided with air extractor 5.
When steam box heats up, the moist part evaporative condenser in yarn forms water and is deposited on the bottom of casing 1, has on some vapor
The top in casing 1 is raised to, causes the interior top temperature lower temperature of casing 1 high, be unfavorable for level dyeing, therefore, pumping dress
Putting 5 in time can be drawn into outside casing 1 vapours on top, it is ensured that the equalized temperature of casing.
Preferably, the steam for extracting, moreover it is possible to which other are needed in the equipment of heating to guide to production line, remaining using its
Heat, reaches the effect of energy-conserving and environment-protective.
Above content is only preferred embodiment of the present utility model, for one of ordinary skill in the art, according to this reality
With new thought, will change in specific embodiments and applications, this specification content should not be construed as
To limitation of the present utility model.
Claims (7)
1. a kind of dyeing steam box for being provided with attemperating unit, it is characterised in that
Including casing, yarn inlet is provided with below the side side wall of the casing, yarn outlet is provided with below the wall of opposite side side；Institute
State and Yarn guide mechanism is set in casing；
The lower guide roller group of Yarn guide mechanism bottom including the upper guide roller group positioned at casing internal upper part and in casing；Institute
State guide roller group and lower guide roller group be arranged in parallel, the upper guide roller group and lower cord roller group are led by no less than 2 respectively
Yarn roller group is into and the cord roller dislocation of the upper guide roller group and the lower guide roller group is relative；
In the casing heating disk-shaped tube for conveying steam, the two ends point of the heating disk-shaped tube are provided with along its inner wall surrounding
Not in the both sides of the casing；The steam enters from the steam inlet of described heating disk-shaped tube one end, from the heating dish
The other end of shape pipe is gone out；
Attemperating unit is additionally provided with the casing；
The attemperating unit includes temperature control box, temperature sensor and starts angled seat steam valve；
The temperature control box is arranged on outside the casing；
The temperature sensor is arranged near the rotating shaft of the upper guide roller group and/or lower guide roller group, detection guide Kun's
Temperature；
The startup angled seat steam valve is arranged at the steam inlet, controls the opening and closing of the steam inlet；
The temperature sensor and the startup angled seat steam valve are electrically connected with the temperature control box.
2. the dyeing steam box of attemperating unit is provided with as claimed in claim 1, it is characterised in that：The temperature sensor is arranged on
In the rotating shaft of the upper guide roller group and/or lower guide roller group.
3. the dyeing steam box of attemperating unit is provided with as claimed in claim 1, it is characterised in that：The temperature sensor is
PT1000 temperature sensors or infrared temperature sensor.
4. the dyeing steam box of attemperating unit is provided with as claimed in claim 1, it is characterised in that：The bottom of the casing is provided with
Drain valve.
5. the dyeing steam box of attemperating unit is provided with as claimed in claim 1, it is characterised in that：The outer wall of the casing is provided with
Heat-insulation layer.
6. the dyeing steam box of attemperating unit is provided with as claimed in claim 1, it is characterised in that：The side wall of the casing is additionally provided with
Openable hermatic door；Transparent hermetyic window is provided with the hermatic door.
7. the dyeing steam box of attemperating unit is provided with as claimed in claim 1, it is characterised in that：The top of the casing is provided with
Air extractor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621316395.7U CN206256268U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing steam box for being provided with attemperating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621316395.7U CN206256268U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing steam box for being provided with attemperating unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206256268U true CN206256268U (en) | 2017-06-16 |
Family
ID=59027869
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621316395.7U Expired - Fee Related CN206256268U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing steam box for being provided with attemperating unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206256268U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144688A (en) * | 2019-06-10 | 2019-08-20 | 江苏金秋弹性织物有限公司 | A kind of water-saving steam-saving device and application method for overflow dyeing machine |
| CN110453421A (en) * | 2019-09-09 | 2019-11-15 | 海盐鸳鸯丝绸印染股份有限公司 | A kind of fabrics printing and dyeing steam box |
-
2016
- 2016-12-02 CN CN201621316395.7U patent/CN206256268U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110144688A (en) * | 2019-06-10 | 2019-08-20 | 江苏金秋弹性织物有限公司 | A kind of water-saving steam-saving device and application method for overflow dyeing machine |
| CN110453421A (en) * | 2019-09-09 | 2019-11-15 | 海盐鸳鸯丝绸印染股份有限公司 | A kind of fabrics printing and dyeing steam box |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170616 Termination date: 20201202 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |