A kind of Environmental protection water tank
Technical field
The utility model is related to a kind of Environmental protection water tank.
Background technology
It is well known that existing water-storing tank major part employs the casing of steel to improve intensity, but the case of steel
Body easily causes corrosion in external environment condition, and reduces service life.Be particularly in water tank upper end lid be easiest to it is rotten
Erosion, can cause to use safety problem for the other water tank of some food grades.The bottom of water tank due to bearing larger hydraulic pressure,
Drainage is easily caused, prior art is badly in need of a kind of Environmental protection water tank with preferable anti-corrosion function.
Utility model content
The purpose of this utility model is to overcome defect present in prior art, there is provided one kind has preferable anti-corrosion function
Environmental protection water tank.
To achieve the above object, the technical solution of the utility model there is provided a kind of Environmental protection water tank, including base and set
The side wall on base is put, the sidewall upper is provided with water tank lid;The base is rounded, and the base is cast with side wall one
Type, the side wall is caused to be provided with water inlet, delivery port and gap;The base, side wall, water tank top surface are coated with
Epoxy resin layer.
By using water tank described herein, the integrally casting between side wall and base can prevent drainage
Occur, while tank surface coats epoxy resin layer, serve hair corrosiveness well, improve service life and use
Security.
Used as preferred, the base, side wall, water tank lid are carbon steel material.Such material can be with reduces cost.
Used as preferred, the water tank lid is circle, and the water tank lid is provided with axial through hole, in the through hole
Filled with inorganic high-temp glue, the inorganic high-temp glue upper and lower ends are Nian Jie with epoxy resin layer.Such design can be by logical
The epoxy resin layer white silk of water tank lid upper and lower ends an into entirety is improved its adhesion-tight degree by hole, prevents it from coming off.
Used as preferred, the sidewall thickness progressively reduces bottom-up.Such design is adapted to hydraulic pressure from upper
The phenomenon gradually reduced under, material-saving.
A kind of production technology of water tank, the production technology of the water tank is the production technology of water tank described in claim 4,
Its production technology is comprised the following steps:
1), the pretreatment of water tank lid, carry out perforate to water tank lid, form through hole;And determined water tank top surface
Etch pit is formed to corrosion and in water tank top surface;
2), ultrasonic wave cleaning, by step 1)It is middle to pre-process the water tank lid and base and side wall immersion cleaning fluid for finishing
In, ultrasonic power density is 0.35w/cm2, scavenging period is 5-10min, hot-air seasoning after cleaning;
3), coating epoxy resin layer, in preheating temperature be 180-200 DEG C of model by side wall and base and water tank lid
Lower preheating 10 minutes is enclosed, inorganic high-temp glue is filled into through hole, by epoxy resin by dip-coating, showering or electrostatic spraying
Mode is coated to steel body surface and forms epoxy resin layer;
4), solidification, by step 3)In workpiece by melted after the degree high-temperature baking about 15 minutes of 180 degree -220 levelling and then
Solidification.
The anti-corruption of side wall and base and water tank lid can be greatly improved by using production technology described herein
Corrosion energy, the strong adhesive force of epoxy resin effectively resists the erosion of external substance.Being cleaned by ultrasonic wave can improve casing painting
Cleannes before covering, so as to improve the adhesive force of epoxy resin and metal surface, the preheating of certain hour can also improve coating
Effect.
As preferred, the step 3)The raw material of the epoxy resin layer spraying of middle coating is epoxy powder coating,
Spraying method is electrostatic spraying, and the weight portion of epoxy powder coating constitutive material is:44 parts of thermosetting acrylic resin, urea
24 parts of urea formaldehyde, 56 parts of E-44 epoxy resin, 32 parts of sepiolite powder, 7 parts of activated carbon powder, 7 parts of zirconium oxide, 3 parts of methenamine, wood
7 parts of 8 parts of quality sodium sulfonate, 1 part of pigment and film forming agent.Epoxy powder in the application is employed with thermoset acrylics tree
Fat is primary raw material, and first-selection improves the attachment degree of powder, there is good mechanical strength and electric insulating quality, and hygienic environment-protecting;
Zirconium oxide and film forming agent are with the addition of simultaneously, strengthen the Combination between each raw material, while the surface levelling of powdery paints is improved,
With gloss retention high, the dicoration of powdery paints is improve.
As preferred, step 2)In cleaning fluid constituent be:AEO 6.5%, coconut oil alkanol
Acid amides 8.5%, triethanolamine oleate 3.5%, MEA 8.5%, BTA 1%, EDTA- disodiums 2% and water 70%.It is such
Cleaning fluid cleaning performance preferably, and ultrasonic waveform into the stronger combined type cleaning of cleansing power, by the greasy dirt of steel body surface, grease,
The chlorination iron tramp produced in salinity, foreign body and its water tank lid preprocessing process.
As preferred, step 1)In directional etching realized by directional etching membrane module, the directional etching film
Component includes compound film body, and the composite membrane body forms the corrosion bag for accommodating water tank lid, and the corrosion bag is provided with opening,
Sealing strip is provided with the opening;The compound film body includes outer layer film body and the internal layer film body with adventitia bluk recombination, described interior
Tunic body surface face is provided with foam, there is hydrochloric acid solution in the foam, and one-way sucting valve is additionally provided with the compound film body;
Directional etching step is comprised the following steps:A, water tank lid is put into corrosion bag, by the sealing strip at opening
Opening is sealed;B, vaccum-pumping equipment is connected with one-way sucting valve and will corrode the evacuating air in bag, stops vacuumizing;C,
Foam is extruded by external force is ruptured so that hydrochloric acid solution in foam and water tank lid carbon steel haptoreaction simultaneously produce corrosion
Hole;D, sealing strip is taken apart and takes out water tank lid, and follow-up ultrasonic wave cleaning is then carried out again.
Such forms of corrosion, has discharged the influence of extraneous other gases and impurity, and reaction becomes controllable;While inner layer film
The foam position in body surface face can realize just genuine directional etching by rational design;By the steel part after directional etching
Surface produces etch pit, and steel part attaching surface product is increased in follow-up spraying, improves adhesion-tight degree.It is such to set
Meter is beneficial to disassembling section.
Used as preferred, the draw-in groove that the sealing strip coordinates including card article and with card article, the card article and draw-in groove set respectively
Put on the compound film body of two-layer at opening;Step 3)In spraying is compensated to etch pit.Such design is beneficial in steel part
Surface forms relatively smooth even curface.
As preferred, step 2)With 3)Between carry out blasting treatment, by the rusty stain on water tank lid, side wall and base and
Its pointed part is removed, and needs to be removed from the graphite in cast iron in sand-blast material in sandblasting.Such design is more favorable for
The realization of spraying.
Advantage of the present utility model and beneficial effect are:By using water tank described herein, wall and base in side
Between integrally casting, the generation of drainage can be prevented, while tank surface coats epoxy resin layer, serve well
Hair corrosiveness, improves service life and the security for using;Can be significantly by using production technology described herein
The corrosion resistance of High lateral wall and base and water tank lid is carried, the strong adhesive force of epoxy resin effectively resists external substance
Corrode.Being cleaned by ultrasonic wave can improve the cleannes before casing is coated, so that it is attached with metal surface to improve epoxy resin
Put forth effort, the preheating of certain hour can also improve coating effect.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
Structure enlarged diagram at A in Fig. 2 this Fig. 1;
Fig. 3 is the utility model directional etching membrane module structure schematic diagram;
Fig. 4 is the utility model anti-fake two-dimension code figure into structural representation;
Fig. 5 is that the utility model supplements plate structure schematic diagram of impressing.
In figure:1st, base;2nd, side wall;3rd, water tank lid;4th, gap;7th, water inlet;8th, delivery port;9th, through hole;10th, ring
Oxygen tree lipid layer;11st, inorganic high-temp glue;14th, outer layer film body;15th, internal layer film body;17th, sealing strip;18th, one-way sucting valve;19th, steep
Body;20th, card article;21st, draw-in groove;30th, anti-fake two-dimension code base map;31st, plate of impressing is supplemented;32nd, projection of impressing is supplemented;33rd, false proof two
Dimension code figure;34th, posting;35th, frame;36th, side information.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Hereinafter implement
Example is only used for clearly illustrating the technical solution of the utility model, and protection model of the present utility model can not be limited with this
Enclose.
As Figure 1-Figure 5, a kind of Environmental protection water tank, including base 1 and the side wall 2 being arranged on base 1, the side wall 2
Upper end is provided with water tank lid 3;The base 1 is rounded, the base 1 and the integrally casting shaping of side wall 2, is set on the side wall 2
There are water inlet 7, delivery port 8 and gap 4;The base 1, side wall 2, the surface of water tank lid 3 are coated with epoxy resin layer 10.
The base 1, side wall 2, water tank lid 3 are carbon steel material.
The water tank lid 3 is circle, and the water tank lid 3 is provided with axial through hole 9, the through hole 9 and is filled with
Inorganic high-temp glue 11, the upper and lower ends of inorganic high-temp glue 11 are be bonded with epoxy resin layer 10.
The thickness of side wall 2 progressively reduces bottom-up.
A kind of production technology of Environmental protection water tank, the production technology of the water tank is the production of water tank described in claim 4
Technique, its production technology is comprised the following steps:
1), water tank lid 3 pre-process, carry out perforate to water tank lid 3, form through hole 9;And enter the surface of water tank lid 3
Row directional etching simultaneously forms etch pit on the surface of water tank lid 3;
2), ultrasonic wave cleaning, by step 1)It is middle to pre-process the water tank lid 3 and base 1 and the immersion cleaning of side wall 2 for finishing
In liquid, ultrasonic power density is 0.35w/cm2, scavenging period is 5-10min, hot-air seasoning after cleaning;
3), coating epoxy resin layer 10, be 180-200 DEG C in preheating temperature by side wall 2 and base 1 and water tank lid 3
Scope under preheat 10 minutes, inorganic high-temp glue 11 is filled into through hole 9, by epoxy resin pass through dip-coating, showering or quiet
The mode of electrospray is coated to steel body surface and forms epoxy resin layer 10;Wherein step 3)The middle inorganic high-temp glue 1111 for using is each
Component and weight portion are:MgO5 parts, ZnO5 parts, Zr022 parts, A12031 part, 0.2 part of NaOH, 2 parts of boric acid, thickener 0.08
Part, 0.2 part of ferrous oxide.Such component is more environmentally friendly, and high temperature resistant is up to more than 2000 DEG C.
4), solidification, by step 3)In workpiece by melted after the degree high-temperature baking about 15 minutes of 180 degree -220 levelling and then
Solidification.
6th, the production technology of Environmental protection water tank as claimed in claim 5, it is characterised in that:The step 3)The ring of middle coating
The raw material of the spraying of oxygen tree lipid layer 10 is epoxy powder coating, and spraying method is electrostatic spraying, epoxy powder coating group
Weight portion into raw material is:44 parts of thermosetting acrylic resin, 24 parts of Lauxite, 56 parts of E-44 epoxy resin, sepiolite powder
7 parts of 32 parts, 7 parts of activated carbon powder, 7 parts of zirconium oxide, 3 parts of methenamine, 8 parts of sodium lignin sulfonate, 1 part of pigment and film forming agent.
Step 2)In cleaning fluid constituent be:AEO 6.5%, coconut oil alkanolamide 8.5%, oil
Triethylenetetraminehexaacetic acid hydramine 3.5%, MEA 8.5%, BTA 1%, EDTA- disodiums 2% and water 70%.
Step 1)In directional etching realize that the directional etching membrane module includes compound by directional etching membrane module
Film body, the composite membrane body forms the corrosion bag for accommodating water tank lid 3, and the corrosion bag is provided with opening, at the opening
It is provided with sealing strip 17;The compound film body includes outer layer film body 14 and the internal layer film body 15 with adventitia bluk recombination, the inner layer film
The surface of body 15 is provided with foam 19, the foam 19 hydrochloric acid solution, and one-way sucting valve 18 is additionally provided with the compound film body;
Directional etching step is comprised the following steps:A, water tank lid 3 is put into corrosion bag, by the sealing strip at opening
17 seal opening;B, vaccum-pumping equipment is connected with one-way sucting valve 18 and will corrode the evacuating air in bag, and stopping is taken out true
It is empty;C, rupture is extruded by external force by foam 19 so that the hydrochloric acid solution in foam 19 is with the carbon steel haptoreaction of water tank lid 3 simultaneously
Produce etch pit;D, sealing strip 17 is taken apart and takes out water tank lid 3, and follow-up ultrasonic wave cleaning is then carried out again.Step 1)
In outer layer film body 14 be PE adventitias, thickness is 0.3mm, and internal layer film body 15 is PE inner membrances, and thickness is 0.1mm, the foam 19
The wall thickness of foam 19 be 0.05 ~ 0.1mm, the volume of single foam 19 is 0.01 ~ 0.04ml, the hydrochloric acid solution quality point
Number is 5% ~ 15%;The directional etching time is 10 seconds to 60 seconds.
The sealing strip 17 includes card article 20 and the draw-in groove 21 coordinated with card article 20, and the card article 20 and draw-in groove 21 set respectively
Put on the compound film body of two-layer at opening;Step 3)In spraying is compensated to etch pit.
Step 2)With 3)Between carry out blasting treatment, by rusty stain and its corners on water tank lid 3, side wall 2 and base 1
Divide and remove, need to be removed from the graphite in cast iron in sand-blast material in sandblasting.
Optimize as one kind, in order to improve the antifalse effect of water tank(Existing product is easily prevented from after putting goods on the market,
In order to avoid being imitated), false proof component is provided with outside the side wall 2, the false proof component includes the He of anti-fake two-dimension code base map 30
Supplement is impressed plate 31, and supplement plate 31 of impressing is provided with supplement and impresses projection 32, and the supplement is impressed plate 31 and false proof two dimension
When the code cooperation of base map 30 is impressed, supplement projection 32 of impressing and side information 36 is impressed on anti-fake two-dimension code base map 30 and forms anti-
Pseudo- Quick Response Code Figure 33.The outer rim of anti-fake two-dimension code base map 30 is provided with posting 34, described to supplement the impress outer rim of plate 31 and positioning
Frame 34 coordinates positioning, and the supplement bottom of plate 31 of impressing is provided with and impresses projection thickness identical frame 35, and be easy to impress is steady
It is qualitative.The Quick Response Code of anti-fake two-dimension code base map 30 is matrix arrangement, is combined by multiple black information points, and centre is also divided
Blank spot is furnished with, one or more information point is impressed and new information combination is formed on blank spot by the side information 36,
So as to change 2 D code information.Quick Response Code is signal arrangement, not actual Quick Response Code arrangement mode in Fig. 4.
The above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model know-why is not departed from, some improvements and modifications can also be made, these change
Enter and retouch the protection domain that also should be regarded as utility model.