CN206255985U - Glass tempered air grid - Google Patents
Glass tempered air grid Download PDFInfo
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- CN206255985U CN206255985U CN201621291426.8U CN201621291426U CN206255985U CN 206255985 U CN206255985 U CN 206255985U CN 201621291426 U CN201621291426 U CN 201621291426U CN 206255985 U CN206255985 U CN 206255985U
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- Prior art keywords
- fan blade
- air grid
- glass
- blade area
- air
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The utility model discloses a kind of glass tempered air grid, including:Upper air grid containing multigroup upper fan blade, the lower end of the upper fan blade forms convex;Lower air grid containing multigroup lower fan blade, the upper end of the lower fan blade forms concave panel;Inside it is provided with the cooling zone of delivery roll, wherein, the upper fan blade includes adjustable fan blade area and fixed fan blade area, and the adjustable fan blade area is located at the arrival end side, the fixed fan blade area is located at port of export side, and the adjustable fan blade area can slide up and down along fixed fan blade area.Through the above way, the utility model can be when glass plate be cooled down into air grid, you can blast is controlled at arrival end, realizes that the overall wind-engaging of glass plate is uniform, the glass product higher to obtain thinner, curvature, and the performance after glass tempering can be effectively ensured.
Description
Technical field
The utility model is related to glass toughening technology field, more particularly, to a kind of glass tempered air grid.
Background technology
In recent years, Domestic Automotive Industry fast development, safety glass has also obtained automobile industry because of its security performance
Accreditation.Glass tempering is that a kind of technology strengthened to glass, i.e. glass are heated to close to after softening temperature in heating furnace,
Come out of the stove rapidly compressing, subsequently into cooling device cooling, to reach the purpose of reinforcing glass intensity.Because consumer is to vapour
The appearance requirement more and more higher of car, the outer forming technique of stove is also produced under this situation, is molded by outside stove, and glass can be entered
Row specially treated, reaches preferable shape, curvature and tempering intensity, and under normal circumstances, the mechanical strength of safety glass is general
4-6 times of logical glass.With the development of society, frivolous glass has become a kind of trend.
But in the prior art, when the glass plate of high temperature takes out from annealing furnace and is cooled down into air grid, its one end
Arrival end is introduced into, cooling zone is then passed through with certain speed, until being left from the port of export.Into the glass of cooling zone arrival end
That end of glass plate can first carry out ventilating and cooling, and other parts are still in the condition of high temperature, can so cause the first of glass plate to enter to hold
Can not be cooled down simultaneously with inside of glass plate, it will produce internal temperature stress, just enter end part also very likely occur it is larger
Deformation, influences glass appearance;And harm of the such case to frivolous glass and deep camber glass is more serious, surface can be caused to hold
Split, not only influence outward appearance, can also produce quality problems.And if after full wafer glass plate is put into air grid, it is then turned on cooling, and
After end, air grid is closed, and full wafer takes out glass plate, and restart again after next glass sheets are put into cooling zone completely, so
The blower fan of air grid is just frequently opened/closed, it will substantially reduce fan life, while needing that glass plate full wafer is put into and full wafer takes
Go out, will also be taken considerable time in this convergence process, substantially reduce cooling effectiveness.
Existing glass cooling device cannot but meet the production requirement of frivolous safety glass, especially when frivolous glass from
In annealing furnace out, just by cooling device when, due to being that one end is introduced into cooling so that inhomogeneous cooling is even, in frivolous glass
Local temperature difference is formed on glass, and causes deformation inconsistent, easily cause the moderate finite deformation of glass edge, or even due to internal temperature
Stress causes cracking, unfavorable to actual production.Therefore the cooling device for needing exploitation new, to meet actual production demand.
Utility model content
The plane air grid of the outer glass plate cooling of current triangle stove stove is different from, the air grid of the present utility model uses arc
Structure, can improve wind energy utilization in toughening process, and reduce energy loss, and the wind energy of plane windshield mold for toughing general at present is sharp
50%-70% is generally with rate, and the wind energy utilization of arcuate structure air grid of the present utility model can reach more than 85%, therefore
Energy loss can be greatly reduced in toughening process, and due to being the profile radian of matched glass plate, is realized to glass plate
Overall equidistant vertical quenching, its refrigeration more preferably, more can effectively ensure the performance of safety glass.
Technical problem to be solved in the utility model is:A kind of air grid is provided, the cooling uniformity is can adjust, to produce more
Thin, curvature glass product higher, and the performance of safety glass can be effectively ensured.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is:A kind of glass tempered air grid is provided,
Including:
Upper air grid, is inside provided with fan blade group in multiple, and fan blade group includes fan blade, the lower end of the upper fan blade in multi-disc on each
Form convex;
Lower air grid, is inside provided with fan blade group under multiple, and each lower fan blade group includes fan blade, the upper end of the lower fan blade under multi-disc
Form concave panel;
Cooling zone, between the upper air grid and the lower air grid, is inside provided with delivery roll, and glass plate is respectively from cooling zone
Arrival end and the port of export pass in and out;
Wherein, the upper fan blade is aligned up and down with the lower fan blade, and the convex is matched with the concave surface of glass plate, institute
Concave panel is stated to be matched with the convex surface of glass plate;Characterized in that,
The upper fan blade includes adjustable fan blade area and fixed fan blade area, and the adjustable fan blade area is located at the arrival end one
Side, the fixed fan blade area is located at port of export side, and the adjustable fan blade area can slide up and down along fixed fan blade area.
Wherein, the adjustable fan blade area connects the fixed fan blade area by sliding part.
Wherein, the upper end connection upper air knife control valve in the adjustable fan blade area, to control the wind into adjustable fan blade area
Pressure size.
Wherein, the upper end of the air knife control valve connects air knife position control disk, the air knife position by an actuator
The upper end for putting control panel is fixed on air grid base, and the upper air grid floor installation is on fan.
Wherein, the air knife position control disk center is provided with bent axle, for air knife position control disk described in manual rotation.
Wherein, lower air knife control valve is provided with the lower fan blade lower end positioned at the arrival end side, with the upper air knife
Control valve is aligned.
Wherein, the lower air knife control valve is fixed on lower air grid base, and the lower air grid floor installation is in leeward
On machine.
Wherein, also it is pasted with sealing strip on the lower air grid base.
Upper and lower air grid base described in the utility model can be as flange port with fixed whole air grid up and down, and as air intake
Mouthful, obtained from blower fan and be blown into wind.
In actual production, the folding of the upper air knife control valve and the lower air knife control valve can be first manually adjusted
Degree, is tentatively controlled with type face and the rebound amount of glass plate, and after glass plate enters fixed fan blade area, maintains adjustable fan blade
The blast up and down of zone position is constant, the blast of the upper and lower air grid in delivery roll rear can according to the curvature of glass plate, least adjusted
It is whole, it is therefore an objective to reduce glass plate caused bounce-back of cooling after compressing, improve the stability of product.Preferably, on
Lower blower fan can be different blower fans, or same blower fan, or connect the blowing mouth of same blower fan simultaneously, need to only adjust respectively
Air knife control valve and the opening degree of the lower air knife control valve, realize the change of blast, will with the type face for adapting to glass plate
Ask.
Wherein, the radius of curvature of the convex is 9950mm, including in two panels between fan blade, and group in fan blade group each on
Centre-to-centre spacing is 54.5mm, and upper fan blade centre-to-centre spacing is 28mm in group, and every upper fan blade center is provided with the air holes of diameter 8mm;
The radius of curvature of the concave panel is 9950mm, and fan blade, Qie Zujian centers under two panels are included in each lower fan blade group
Away from being 54.5mm, lower fan blade centre-to-centre spacing is 28mm in group, and every lower fan blade center is provided with the air holes of diameter 8mm.
Wherein, the adjustable fan blade area includes 3 upper fan blade groups.
The air holes quantity of fan blade is more less than air grid air holes general at present in upper and lower air grid described in the utility model, typically
Few 20% or so, when the blast of blower fan blowing is fixed, because air holes quantity is few, the blast of its corresponding unit air holes air-out is just
Greatly, may be such that the cooling effectiveness in glass plate unit curvature (or unit area) is higher, the refrigeration of a whole set of air grid is more preferable.Such as
In cooling procedure, blower fan aperture 80% of the present utility model can reach what the blower fan aperture of existing equipment 100% to be reached
Refrigeration, greatly improves cooling effect, and due to arcuate structure (convex and concave panel matched glass plate), can during cooling
More uniformly to act on glass pane surface, the performance of safety glass is improved, the glass higher to produce more frivolous, curvature,
And original air grid cannot just produce such glass.
The beneficial effects of the utility model are:Prior art is different from, the utility model is in the wind at the arrival end of grid
Adjustable fan blade area is set, and can be slided up and down along fixed fan blade area.Through the above way, the utility model can enter in glass plate
When entering air grid cooling, you can blast is controlled at arrival end, realize that the overall wind-engaging of glass plate is uniform, to obtain thinner, curvature
Glass product higher, and the performance after glass tempering can be effectively ensured.
Brief description of the drawings
Fig. 1 is the front view of glass tempered air grid described in the utility model;
Fig. 2 is the top view of glass tempered air grid described in the utility model;
Fig. 3 is the side view of glass tempered air grid described in the utility model;
Fig. 4 is upper air grid internal structure schematic diagram;
Fig. 5 is lower air grid internal structure schematic diagram.
Label declaration:
1st, upper air grid, 11, upper fan blade, 12, adjustable fan blade area, 13, fixed fan blade area, 14, sliding part, 15, upper air grid bottom
Seat, 16, air knife position control disk, 17, upper air knife control valve, 18, actuator;
2nd, lower air grid, 21, lower fan blade, 22, lower air knife control valve, 23, lower air grid base, 24, sealing strip;
3rd, cooling zone, 31, arrival end, 32, the port of export;4th, glass plate;
5th, horizontal stripe.
Specific embodiment
It is to describe technology contents of the present utility model, the objects and the effects in detail, below in conjunction with implementation method and matches somebody with somebody
Accompanying drawing is closed to be explained.
Fig. 1~Fig. 5 is refer to, the utility model provides a kind of glass tempered air grid, including:
Upper air grid 1, is inside provided with fan blade group in multiple, and fan blade group includes fan blade 11, the upper fan blade 11 in multi-disc on each
Lower end formed convex;
Lower air grid 2, is inside provided with multigroup lower fan blade group, and each lower fan blade group includes fan blade 21, the lower fan blade 21 under multi-disc
Upper end formed concave panel;
Cooling zone 3, between the upper air grid 1 and the lower air grid 2, is inside provided with delivery roll (not shown), glass
Glass plate 4 enters cooling in air grid 1 from the arrival end 31 of cooling zone 3, and leaves air grid from the port of export 32;
Wherein, the upper fan blade 11 is aligned with the lower fan blade about 21, and the convex and glass plate 4 concave surface
Match somebody with somebody, the concave panel is matched with the convex surface of glass plate 4;Cooling zone 3 is the gap between convex and concave panel, therefore
Profile radian with glass plate 4 matches.
The plane air grid of the outer glass plate cooling of current triangle stove stove is different from, the air grid of the present utility model uses arc
Structure, can improve wind energy utilization in toughening process, and reduce energy loss, and the wind energy of plane windshield mold for toughing general at present is sharp
50%-70% is generally with rate, and the wind energy utilization of arcuate structure air grid of the present utility model can reach more than 85%, therefore
Energy loss can be greatly reduced in toughening process, and due to being the profile radian of matched glass plate, is realized to glass plate
Overall equidistant vertical quenching, its refrigeration more preferably, more can effectively ensure the performance after glass tempering.
When the glass plate 4 of high temperature takes out from annealing furnace and cooled down into air grid, its one end is introduced into arrival end 31,
Cooling zone 3 is then passed through with certain speed, until being left from the port of export 32.Into cooling zone arrival end 31 glass plate 4 that
End can first carry out ventilating and cooling, and other parts are still in the condition of high temperature, can so cause the first of glass plate 4 to enter to hold and glass
Can not be cooled down simultaneously inside plate 4, it will produce internal temperature stress, the part for just entering end also very likely to occur compared with large deformation,
Influence glass appearance;And harm of the such case to frivolous glass and deep camber glass is more serious, face checking can be caused, no
Outward appearance is only influenceed, quality problems can be also produced.And if after full wafer glass plate is put into air grid, cooling is then turned on, and terminating
Afterwards, air grid is closed, and full wafer takes out glass plate, and restart again after next glass sheets are put into cooling zone completely, such air grid
Blower fan just frequently open/close, it will substantially reduce fan life, at the same need glass plate full wafer be put into and full wafer take out,
To also be taken considerable time in this convergence process, substantially reduce cooling effectiveness.
Therefore in order to realize uniform cooling, and continual automatic transmission, being set in upper air grid 1 described in the utility model can
Fan blade area 12 and fixed fan blade area 13 are adjusted, the adjustable fan blade area 13 is located at the side of the arrival end 31, the fixed fan blade area
13 are located at the side of the port of export 32, and the adjustable fan blade area 12 can slide up and down along fixed fan blade area 13.Preferably, it is described adjustable
Fan blade area 12 connects the fixed fan blade area 13 by sliding part 14.Sliding part 14 is close to fix the outermost wind in fan blade area 13
Leaf, and slided up and down along the fan blade.
In order to realize mechanical slip, the upper air grid base 15 that the utility model is in the wind in grid 1 has the control of air knife position
Disk processed 16, its center can be provided with bent axle (not shown), the manual rotation bent axle, so as to drive adjustable fan blade area 12 overall
Slide up and down, control adjusts the height of air knife with closer or far from the surface of glass plate 4 in cooling zone 3, in a specific implementation
In example, the slip length of run in adjustable fan blade area 12 is 200mm.
When glass plate 4 has just enter into cooling zone 3, the blast of its wind-engaging needs to be adjusted, will with the type face for meeting glass plate 4
Ask.But generally, a Fans can be only installed, the downward blast of blower fan is all fixed impartial on upper air grid 1, therefore
In order to control the blast in adjustment adjustable fan blade area 12, the utility model to connect a upper air knife in the upper end in the adjustable fan blade area 12
Control valve 17, to control the blast size into adjustable fan blade area 12.The upper air knife control valve 17 can be by artificial behaviour
Carry out folding, when standard-sized sheet if, and Semi-folding, Quan Heshi identical with the blast that fixed fan blade area 13 receives, then into adjustable
The blast in fan blade area 12 just corresponding reduction, specific opening degree can optionally be carried out according to the cooling situation of glass plate.
Wherein, the upper end of the upper air knife control valve 17 can connect air knife position control disk 16 by an actuator 18,
The upper end of the air knife position control disk 16 is fixed on air grid base 15, and the upper air grid base 15 is provided with windward
Machine.
It is that two sides cools down simultaneously during cooling glass plate.Due to the adjustable fan blade area 12 and fixed fan blade area 13 of upper air grid 1
Blast, and in order to synchronously realize this differentiation on lower air grid 2, the utility model is positioned at the side of the arrival end 31
The lower end of lower fan blade 21 be provided with lower air knife control valve 22, be aligned with the upper air knife control valve 17, the lower fan blade for being controlled
21 is suitable with the scope in adjustable fan blade area 12, and the lower air knife control valve 22 can be fixed on lower air grid base 23, institute
State lower air grid base 23 and lower blower fan is installed.
It should be noted that upper and lower air grid base described in the utility model can be as flange port with fixed entirely upper leeward
Grid, and as air inlet, obtained from blower fan and be blown into wind.
In actual production, the upper air knife control valve 17 can be first manually adjusted with the lower air knife control valve 22
Opening degree, is tentatively controlled with type face and the rebound amount of glass plate 4, and after glass plate 4 enters fixed fan blade area 13, is maintained
The blast up and down of the position of adjustable fan blade area 12 is constant, and the blast of the upper and lower air grid in delivery roll rear can be according to the curvature of glass plate, anti-
Elasticity is adjusted, it is therefore an objective to reduce glass plate caused bounce-back of cooling after compressing, improve the stability of product.
Preferably, upper and lower blower fan can be different blower fans, or same blower fan, or connect the blowing mouth of same blower fan simultaneously, only need
Regulation upper air knife control valve 17 and the opening degree of the lower air knife control valve 22, realize the change of blast, to adapt to respectively
The type face of glass plate 4 requires.
Wherein, it is the curvature of matched glass plate 4, in a specific embodiment, the song of convex described in the utility model
Rate radius is 9950mm, includes fan blade 11 in two panels on each in fan blade group, and centre-to-centre spacing is 54.5mm between group, upper fan blade in group
11 centre-to-centre spacing are 28mm, and the every upper center of fan blade 11 is provided with the air holes of diameter 8mm;In a specific embodiment, it is described adjustable
Fan blade area includes 3 upper fan blade groups, i.e., 6 upper fan blades.
Similarly, the radius of curvature of the concave panel is 9950mm, and fan blade 21 under two panels is included in each lower fan blade group, and
Centre-to-centre spacing is 54.5mm between group, and the lower centre-to-centre spacing of fan blade 21 is 28mm in group, and the every center of lower fan blade 21 is provided with the wind of diameter 8mm
Hole.
It should be noted that the air holes quantity of fan blade is than air grid general at present in upper and lower air grid described in the utility model
Air holes is less, general to lack 20% or so, when the blast of blower fan blowing is fixed, because air holes quantity is few, and its corresponding unit wind
The blast of hole air-out is just big, may be such that the cooling effectiveness in glass plate unit curvature (or unit area) is higher, a whole set of air grid
Refrigeration is more preferable.Such as in cooling procedure, blower fan aperture 80% of the present utility model can reach the blower fan of existing equipment 100%
The aperture refrigeration to be reached, greatly improves cooling effect, and (convex matches glass with concave panel due to arcuate structure
Glass plate), can more uniformly act on glass pane surface during cooling, improve the performance of glass after tempering, with produce it is more frivolous,
Curvature glass higher, and original air grid cannot just produce such glass.
The utility model also radially welds many horizontal stripes 5 in described air grid between upper and lower fan blade, by each row
Fan blade be fixed as an entirety, adjustable fan blade area is welded and fixed also by single many horizontal stripes 5, and can be in lower air grid base
Lower section adhesive seal bar 24, in case leak-stopping wind.
Air grid described in the utility model is in the side of glass plate arrival end, if dry plate windward leaf is independently arranged into wind adjustable
Leaf area, and by controlling it highly, with the size of a few road blast in the front end for adjusting glass plate inlet port, can Partial controll glass plate
Shaping radian during fresh baked, reaches required forming requirements.
Embodiment of the present utility model is the foregoing is only, the scope of the claims of the present utility model is not thereby limited, it is every
The equivalents made using the utility model specification and accompanying drawing content, or directly or indirectly it is used in the technology neck of correlation
Domain, is similarly included in scope of patent protection of the present utility model.
Claims (10)
1. a kind of glass tempered air grid, including:
Upper air grid, is inside provided with fan blade group in multiple, and fan blade group includes fan blade in multi-disc on each, and the lower end of the upper fan blade is formed
Convex;
Lower air grid, is inside provided with fan blade group under multiple, and each lower fan blade group includes fan blade under multi-disc, and the upper end of the lower fan blade is formed
Concave panel;
Cooling zone, between the upper air grid and the lower air grid, is inside provided with delivery roll, glass plate entering from cooling zone respectively
Mouth end passes in and out with the port of export;
Wherein, the upper fan blade is aligned up and down with the lower fan blade, and the convex is matched with the concave surface of glass plate, described recessed
Shape face matches with the convex surface of glass plate;Characterized in that,
The upper fan blade includes adjustable fan blade area and fixed fan blade area, and the adjustable fan blade area is located at the arrival end side, institute
Stating fixed fan blade area can slide up and down positioned at port of export side, and the adjustable fan blade area along fixed fan blade area.
2. glass tempered air grid according to claim 1, it is characterised in that the adjustable fan blade area is connected by sliding part
The fixed fan blade area.
3. glass tempered air grid according to claim 1, it is characterised in that the upper end connection windward in the adjustable fan blade area
Knife control valve, to control the blast size into adjustable fan blade area.
4. glass tempered air grid according to claim 3, it is characterised in that the upper end of the air knife control valve passes through
Individual actuator connects air knife position control disk, and the upper end of the air knife position control disk is fixed on air grid base, described
Upper air grid floor installation is on fan.
5. glass tempered air grid according to claim 4, it is characterised in that the air knife position control disk center is provided with
Bent axle, for air knife position control disk described in manual rotation.
6. glass tempered air grid according to claim 3, it is characterised in that in the lower fan blade positioned at the arrival end side
Lower end is provided with lower air knife control valve, is aligned with the upper air knife control valve.
7. glass tempered air grid according to claim 6, it is characterised in that the lower air knife control valve is fixed at down
On air grid base, the lower air grid floor installation is on lower blower fan.
8. glass tempered air grid according to claim 6, it is characterised in that be also pasted with the lower air grid base close
Strip of paper used for sealing.
9. glass tempered air grid according to claim 1, it is characterised in that the radius of curvature of the convex is
9950mm, includes that centre-to-centre spacing is 54.5mm between fan blade, and group in two panels on each in fan blade group, and upper fan blade centre-to-centre spacing is in group
28mm, every upper fan blade center is provided with the air holes of diameter 8mm;
The radius of curvature of the concave panel is 9950mm, including centre-to-centre spacing is between fan blade, and group under two panels in each lower fan blade group
54.5mm, lower fan blade centre-to-centre spacing is 28mm in group, and every lower fan blade center is provided with the air holes of diameter 8mm.
10. glass tempered air grid according to claim 1, it is characterised in that the adjustable fan blade area includes 3 upper fan blades
Group.
Priority Applications (1)
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CN201621291426.8U CN206255985U (en) | 2016-11-29 | 2016-11-29 | Glass tempered air grid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621291426.8U CN206255985U (en) | 2016-11-29 | 2016-11-29 | Glass tempered air grid |
Publications (1)
Publication Number | Publication Date |
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CN206255985U true CN206255985U (en) | 2017-06-16 |
Family
ID=59027123
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CN201621291426.8U Expired - Fee Related CN206255985U (en) | 2016-11-29 | 2016-11-29 | Glass tempered air grid |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107698135A (en) * | 2017-11-15 | 2018-02-16 | 福耀玻璃工业集团股份有限公司 | A kind of adjustable windshield mold for toughing in air grid face |
CN109020176A (en) * | 2018-08-24 | 2018-12-18 | 合肥中科衡金工业自动化有限公司 | A kind of processing technology of super large arc length glass |
CN110498599A (en) * | 2019-08-13 | 2019-11-26 | 洛阳兰迪玻璃机器股份有限公司 | A kind of bend glass tempering air grid |
-
2016
- 2016-11-29 CN CN201621291426.8U patent/CN206255985U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107698135A (en) * | 2017-11-15 | 2018-02-16 | 福耀玻璃工业集团股份有限公司 | A kind of adjustable windshield mold for toughing in air grid face |
CN109020176A (en) * | 2018-08-24 | 2018-12-18 | 合肥中科衡金工业自动化有限公司 | A kind of processing technology of super large arc length glass |
CN109020176B (en) * | 2018-08-24 | 2021-04-06 | 合肥中科衡金工业自动化有限公司 | Processing technology of glass with ultra-large arc length |
CN110498599A (en) * | 2019-08-13 | 2019-11-26 | 洛阳兰迪玻璃机器股份有限公司 | A kind of bend glass tempering air grid |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20180716 Address after: 350301 I District, Fuyao Industrial Zone, Honglu Town, Fuqing City, Fuzhou, Fujian Patentee after: Fujian Wanda Automobile Glass Industry Co., Ltd. Address before: 350301 I District, Fuyao Industrial Zone, Honglu Town, Fuqing City, Fuzhou, Fujian Patentee before: Fuyao Glass Industry Group Co., Ltd. |
|
TR01 | Transfer of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170616 Termination date: 20191129 |
|
CF01 | Termination of patent right due to non-payment of annual fee |