CN206254406U - A kind of latex foam device, the production system of latex product - Google Patents
A kind of latex foam device, the production system of latex product Download PDFInfo
- Publication number
- CN206254406U CN206254406U CN201621202457.1U CN201621202457U CN206254406U CN 206254406 U CN206254406 U CN 206254406U CN 201621202457 U CN201621202457 U CN 201621202457U CN 206254406 U CN206254406 U CN 206254406U
- Authority
- CN
- China
- Prior art keywords
- fluted disc
- latex
- foam
- charge cask
- gear plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model belongs to the production equipment of latex product, and in particular to a kind of latex foam device, the production system of latex product.The latex foam device makes to enter in container, the material between fluted disc impact through movable fluted disc, rubs etc. acts on and produce foam using the high speed relative motion of the fixed gear plate and rotation fluted disc of coaxial distribution.Fixed gear plate and rotation fluted disc almost occupy whole spaces of charge cask, fixed gear plate is engaged closely with rotation fluted disc, it is big with latex material contact area, effective disturbance, high-speed stirred can be carried out to latex material, reach the purpose of uniform foaming, the foam structure of gained foam is uniform in size, exquisiteness.Simultaneously, the utility model device increased compressed air input port, and compressed air can be filled with charge cask, the possibility that increase latex material mixes with air, the cell size and foam density of foam can be adjusted by the air pressure of compressed air, the coefficient of foaming of foam can be effectively improved.
Description
Technical field
The utility model belongs to the production equipment of latex product, and in particular to a kind of latex foam sponge product of producing
Small-sized latex foam device.
Background technology
Frothed latex is a kind of porous open material of low-density, tired with excellent buffering decompression performance and compression resistant
Labor, preferable heat preservation and soundproof and heat resistance etc. are widely used in auto industry, aircraft industry, chemical industry, Medical treatment device
The numerous areas such as tool, refrigerating engineering and sound insulation is shockproof, heat-insulating and sealing, living-hygienic and sports goods.
At present, the foaming most common method of frothed latex is using Huo Baite formula frothing machines after latex adds foaming agent
High-speed stirred is carried out so as to bubble.Huo Baite formulas foaming function makes air be mixed with latex using the high-speed stirred of net cage type agitator
Close, the agitator of cylinder mould shape can rotation can be revolved round the sun simultaneously again, reach the purpose uniformly bubbled.It is well known that foam rises
The factors such as bubble makings amount and foaming agent species and consumption, lather quickness, frothing machine are closely related, and cylinder mould size and its structure shape
The depth that shape, cylinder mould are placed in sizing material is frothing machine factor the most key in itself.The agitator of cylinder mould shape is generally by 8-20
The STAINLESS STEEL WIRE welding caged of root diameter 1-5mm is formed, and is hollow-core construction inside it, therefore caged agitator and latex or glue
Effective contact area of newborn foam is smaller, and the effective disturbance or stirring extent to latex or latex foam are smaller.Simultaneously as net
Cage is limited by the profile of charge cask causes cylinder mould stirring less than some corners of container.Additionally, latex foaming is latex
The result highly mixed under high agitation with air, a large amount of being mixed into of air be equally crucial.By Huo Baite formula frothing machines
In the container of open type, the viscosity of latex material gradually increases, and air can become more difficult with the intensification of foaming degree.Cause
This, the frostproof froth n multiple as obtained by Huo Baite formula frothing machines is generally at 7-10 times, and cell size is uneven, not thin enough
It is greasy.
Therefore, it is also required to provide that a kind of coefficient of foaming is big, the foam device of foam structure uniform and smooth at present, to meet reality
The need for testing room small lot latex foam sponge production of articles.
Utility model content
The purpose of this utility model is to provide a kind of latex foam device, to solve foaming times present in prior art
The number technical problem such as small, abscesses are uneven, fineless and smooth.
In order to solve the above technical problems, the latex foam device that the utility model is provided, it includes body platform support, drives
Dynamic motor, controlling organization, circular charge cask, the fixed gear plate of coaxial distribution and rotate fluted disc, feed intake disk；The disk that feeds intake sets
The top of circular charge cask is placed in, the circular charge cask is arranged on body platform support, the circular charge cask
The fixed gear plate and rotation fluted disc of the coaxial distribution are inside installed, the drive shaft of the motor connects with the rotation fluted disc
Connect, for making rotationally stirring action can occur between the rotation fluted disc and fixed gear plate, the controlling organization is installed on
The side of the body platform support, for carrying out speed regulation to the motor, at the bottom of the circular charge cask
Portion is additionally provided with compressed air input port.
Further, the controlling organization includes that control module and the electric motor starting for being electrically connected with control module respectively are opened
Pass, emergency stop switch, speed adjusting knob, speed display screen.
Further, the circular charge cask is retractable structure, the rotation fluted disc and fixed gear plate point of coaxial distribution
The both sides of the retractable structure are not installed on.
Further, the rotation fluted disc and fixed gear plate of the coaxial distribution are fixed and are sealed in by screw respectively
Each in corresponding retractable structure.
Further, the circular charge cask is the double-decker with cooling water sandwich, and is held in the circular charging
The bottom connection water inlet pipe of device, outlet pipe is connected at the top of the circular charge cask, wherein, the water inlet pipe is used for cold
But the delivered inside cooling water of water interlayer, the outlet pipe is used to discharge the cooling water inside cooling water sandwich.
Further, the first axis hole is offered at the axle center of the fixed gear plate, the first surface of the fixed gear plate is opened
A material mouth for surrounding the first axle pore size distribution is provided with, the material mouth is connected with the disk that feeds intake；The second of the fixed gear plate
Surface is provided with the quiet ring gear that some rings are distributed around the material mouth, and some are further opened between the quiet ring gear through quiet tooth
The first deflector chute that ring is distributed and is connected with first axis hole.
Further, the second axis hole is offered at the axle center of the rotation fluted disc, the first surface of the rotation fluted disc sets
The dynamic ring gear that some rings are distributed around the second axis hole and are engaged with quiet ring gear is equipped with, is further opened between the dynamic ring gear some
Bar runs through dynamic ring gear distribution and the second deflector chute being connected with second axis hole.
Further, described compressed air input port is located at the lower section of the circular charge cask and near the driving
The position of motor driving shaft.
Further, compressed air check valve is installed at the compressed air input port, it passes through air fast interface
It is connected with compressed air hose.
In order to solve the above technical problems, the utility model also provides a kind of production system of latex product, it includes described
A kind of latex foam device.
Using above-mentioned technical proposal, the utility model has the advantages that：
First, the utility model device structure is simple, smooth running, foaming effect are good.This foam device is using coaxial point
The high speed relative motion of the fixed gear plate of cloth and rotation fluted disc, make to enter in container, the material between fluted disc impacts through movable fluted disc,
Friction etc. is acted on and produces foam.Fixed gear plate and rotation fluted disc almost occupy whole spaces of charge cask, fixed gear plate with
Rotation fluted disc occlusion is tight, big with latex material contact area, can carry out effective disturbance, high-speed stirred to latex material, reaches
To the purpose of uniform foaming, the foam structure of gained foam is uniform in size, exquisiteness.
2nd, the utility model device increased compressed air input port, and compressed air can be filled with charge cask, increase
The possibility that big latex material mixes with air, the cell size that foam can be adjusted by the air pressure of compressed air is close with foam
Degree, can effectively improve the coefficient of foaming of foam, and coefficient of foaming easily reaches 10-15 times.
Brief description of the drawings
In order to illustrate more clearly of the utility model specific embodiment or technical scheme of the prior art, below will be right
The accompanying drawing to be used needed for specific embodiment or description of the prior art is briefly described, it should be apparent that, describe below
In accompanying drawing be some implementation methods of the present utility model, for those of ordinary skill in the art, do not paying creativeness
On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
The structural representation of the latex foam device that Fig. 1 is provided for the utility model embodiment；
The structural representation of the fluted disc mechanism that Fig. 2 is provided for the utility model embodiment；
The structural representation of the rotation fluted disc that Fig. 3 is provided for the utility model embodiment；
The structural representation of the fixed gear plate that Fig. 4 is provided for the utility model embodiment.
Reference：
1- feeds intake disk；2- outlet pipes；3- circle charge casks；
4- motors；5- compressed airs input port；6- water inlet pipes；
7- rotates fluted disc；8- fixed gear plates；9- body platform supports；
10- controlling organizations.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described
Embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on the embodiment in the utility model, this
The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality
Novel protected scope.
It is term " " center ", " on ", D score, "left", "right", " perpendicular, it is necessary to explanation in description of the present utility model
Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " are, based on orientation shown in the drawings or position relationship, to be only
Described with simplified for the ease of description the utility model, must had rather than the device or element for indicating or implying meaning specific
Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.Additionally, term " the
One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or implying relative importance.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection；Can mechanically connect, or electrically connect；Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning of the language in the utility model.
The utility model is described in further detail below by specific embodiment and with reference to accompanying drawing.
Embodiment one
With reference to shown in Fig. 1 to Fig. 4, the present embodiment one provides a kind of latex foam device, it include body platform support 9,
Motor 4, controlling organization 10, circular charge cask 3, the fixed gear plate 8 of coaxial distribution and rotation fluted disc 7, feed intake disk 1；Throw
Charging tray 1 is arranged at the top of circular charge cask 3, and circular charge cask 3 is arranged on body platform support 9, and circle charging is held
The fixed gear plate 8 and rotation fluted disc 7 of coaxial distribution are installed, the drive shaft of motor 4 is connected with rotation fluted disc 7, uses in device 3
In making can rotationally stirring action between rotation fluted disc 7 and fixed gear plate 8, controlling organization 10 is installed on body platform branch
The side of frame 9, for carrying out speed regulation to motor 4, compressed air input is additionally provided with the bottom of circular charge cask 3
Mouth 5.
It can be seen that, the device structure in the present embodiment is simple, smooth running, fixed gear plate 8 and rotation using coaxial distribution
The high speed relative motion of fluted disc 7 and a large amount of mixing of compressed air, make to enter in container, the material between fluted disc is through movable fluted disc
Impact, friction etc. are acted on and produce the big good quality froth of foam structure uniform and smooth, coefficient of foaming, are the hair for manufacturing satisfactory texture
Bubble sponge products lay the first stone.
Preferably, the controlling organization 10 of the latex foam device is electrically connected including control module and respectively with control module
Motor start switch, emergency stop switch, speed adjusting knob, speed display screen.Wherein, speed rotary knob can be by frequency converter
Or increase electric capacity, the mode such as string resistance and adjust, control the rotating speed of drive motor, and intuitively shown by display screen.
What deserves to be explained is, the concrete form of above-mentioned controlling organization 10 does not limit to, and can flexibly set according to actual needs,
For example：Sleep control module or fault alarm module etc. can be set up.
The inner space of the circular charge cask 3 in the present embodiment is also a housing for rotating the He of fluted disc 7 in addition to charging
Fixed gear plate 8.
Specifically, the circular charge cask 3 is retractable structure, is divided into left half container and right half container；Coaxial distribution
Rotation fluted disc 7 and fixed gear plate 8 are respectively arranged in the both sides of retractable structure, i.e. rotation fluted disc 7 is located in left half container, Gu
Fixed tooth disk 8 is located in right half container.
Further, the rotation fluted disc 7 and fixed gear plate 8 of coaxial distribution are fixed by screw and are sealed in each respectively
From in corresponding retractable structure.
On the basis of said structure, the present embodiment latex foam device also has refrigerating function.
For example：The circular charge cask 3 is the double-decker with cooling water sandwich, and in the bottom of circular charge cask 3
Connection water inlet pipe 6, outlet pipe 2 is connected at the top of circular charge cask 3, wherein, water inlet pipe 6 is used in cooling water sandwich
Portion conveys cooling water, and outlet pipe 2 is used to discharge the cooling water inside cooling water sandwich, so as to play the internal fluted disc structure of cooling
Effect, prevents the too fast rising of temperature of charge caused by friction of the internal fluted disc in high-speed motion.Temperature rapid increase is for glue
Especially the stability of foam is unfavorable to the stability of newborn material after gelling agent is added.
For fixed gear plate 8 with rotation fluted disc 7, as long as disclosure satisfy that all forms for realizing toothed disc type stirring action
Device, its shape, size and material can select flexibly according to actual needs, with a kind of following preferred embodiment
Illustrate.
The first axis hole is offered at the axle center of fixed gear plate 8, the first surface of fixed gear plate 8 offers one around first
The material mouth of axis hole distribution, the material mouth is connected with the disk 1 that feeds intake；The second surface of fixed gear plate 8 is provided with some rings around material mouth
The quiet ring gear of distribution, is further opened with some first for being distributed through quiet ring gear and being connected with the first axis hole and leads between quiet ring gear
Hopper.
Accordingly, offer the second axis hole at the axle center of rotation fluted disc 7, rotate fluted disc 7 first surface be provided with it is some
The dynamic ring gear that ring is distributed around the second axis hole and is engaged with quiet ring gear, is further opened with some through dynamic ring gear between dynamic ring gear
The second deflector chute for being distributed and being connected with the second axis hole.
Certainly, said structure is also only a kind of preferred embodiment mode, and those of ordinary skill in the art can also fit
Answering property is changed, for example：First deflector chute, the second deflector chute may be designed as the gap of arbitrary shape.
The compressed air input port 5 of the latex foam device in the present embodiment is located at the lower section of circular charge cask 3 and leans on
The position of the nearly drive shaft of motor 4.It is of course also possible to design in other positions.
Specifically, compressed air check valve is installed at compressed air input port 5, it passes through air fast interface with compression
Air hose is connected.The design of compressed air input port 5, can be defeated to adjust according to the foam cell structure of discharging opening and density
The pressure of the compressed air for entering, reaches the purpose of uniform and smooth foaming.
To sum up, using above-mentioned technical proposal, the present embodiment has the advantages that：
First, the utility model device structure is simple, smooth running, foaming effect are good.This foam device is using coaxial point
The high speed relative motion of the fixed gear plate 8 of cloth and rotation fluted disc 7, makes to enter in container, the material between fluted disc is rushed through movable fluted disc
The effect such as hit, rub and producing foam.Fixed gear plate 8 and rotation fluted disc 7 almost occupy whole spaces of charge cask, fixing tooth
Disk 8 is engaged closely with rotation fluted disc 7, big with latex material contact area, can carry out effective disturbance, high-speed stirring to latex material
Mix, reach the purpose of uniform foaming, the foam structure of gained foam is uniform in size, exquisiteness.
2nd, the utility model device increased compressed air input port 5, and compressed air can be filled with charge cask,
The possibility that increase latex material mixes with air, the cell size that foam can be adjusted by the air pressure of compressed air is close with foam
Degree, can effectively improve the coefficient of foaming of foam, and coefficient of foaming easily reaches 10-15 times.
Embodiment two
With reference to shown in Fig. 1 to Fig. 4, the present embodiment two also provides a kind of production system of latex product, and it includes above-mentioned reality
Apply the latex foam device in example one.The present embodiment two mainly protect be applied to the latex foam device of above-described embodiment one be
System, not only protects latex foam device this body structure, but also protect its application.
The latex foam device includes body platform support 9, motor 4, controlling organization 10, circular charge cask 3, same
The fixed gear plate 8 of axle distribution is with rotation fluted disc 7, feed intake disk 1；The disk 1 that feeds intake is arranged at the top of circular charge cask 3, circle dress
Material container 3 is arranged on body platform support 9, and the fixed gear plate 8 and rotary teeth of coaxial distribution are provided with circular charge cask 3
Disk 7, the drive shaft of motor 4 is connected with rotation fluted disc 7, for making to occur to turn between rotation fluted disc 7 and fixed gear plate 8
Dynamic ground stirring action, controlling organization 10 is installed on the side of body platform support 9, for carrying out speed regulation to motor 4,
Compressed air input port 5 is additionally provided with the bottom of circular charge cask 3.
For latex foam device others specific features, elaborated in above-described embodiment one, no longer gone to live in the household of one's in-laws on getting married herein
State.And, the present embodiment two equally have with the identical beneficial effect of embodiment one, also will not enumerate herein.
Finally it should be noted that：Various embodiments above is only used to illustrate the technical solution of the utility model, rather than it is limited
System；Although being described in detail to the utility model with reference to foregoing embodiments, one of ordinary skill in the art should
Understand：It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole
Technical characteristic carries out equivalent；And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly
The scope of each embodiment technical scheme of type.
Claims (10)
1. a kind of latex foam device, it is characterised in that：Including body platform support, motor, controlling organization, circular charging
Container, the fixed gear plate of coaxial distribution and rotate fluted disc, feed intake disk；The disk that feeds intake is arranged at the top of circular charge cask,
The circular charge cask is arranged on body platform support, and consolidating for the coaxial distribution is provided with the circular charge cask
Fixed tooth disk and rotation fluted disc, the drive shaft of the motor with it is described rotation fluted disc be connected, for make it is described rotation fluted disc and
Rotationally stirring action can occur, the controlling organization is installed on the side of the body platform support between fixed gear plate,
For carrying out speed regulation to the motor, compressed air input port is additionally provided with the bottom of the circular charge cask.
2. a kind of latex foam device according to claim 1, it is characterised in that：The controlling organization includes control module
And motor start switch, emergency stop switch, speed adjusting knob, the speed display screen for being electrically connected with control module respectively.
3. a kind of latex foam device according to claim 1, it is characterised in that：The circular charge cask is retractable
Structure, the rotation fluted disc and fixed gear plate of coaxial distribution are respectively arranged in the both sides of the retractable structure.
4. a kind of latex foam device according to claim 3, it is characterised in that：The rotation fluted disc of the coaxial distribution and
Fixed gear plate is fixed and is sealed in each corresponding retractable structure by screw respectively.
5. a kind of latex foam device according to claim 3, it is characterised in that：The circular charge cask is band cooling
The double-decker of water interlayer, and water inlet pipe is connected in the bottom of the circular charge cask, on the top of the circular charge cask
Portion connects outlet pipe, wherein, the water inlet pipe is used for the delivered inside cooling water to cooling water sandwich, and the outlet pipe is used to arrange
The cooling water gone out inside cooling water sandwich.
6. a kind of latex foam device according to claim 1, it is characterised in that：Opened up at the axle center of the fixed gear plate
Have the first axis hole, the first surface of the fixed gear plate offer one around the first axle pore size distribution material mouth, the material mouth with
The disk that feeds intake is connected；The second surface of the fixed gear plate is provided with the quiet ring gear that some rings are distributed around the material mouth,
Some the first deflector chutes for being distributed through quiet ring gear and being connected with first axis hole are further opened between the quiet ring gear.
7. a kind of latex foam device according to claim 6, it is characterised in that：Opened up at the axle center of the rotation fluted disc
There is the second axis hole, the first surface of the rotation fluted disc is provided with some rings and is distributed around the second axis hole and is engaged with quiet ring gear
Dynamic ring gear, be further opened between the dynamic ring gear some articles through dynamic ring gear distribution and be connected with second axis hole the
Two deflector chutes.
8. a kind of latex foam device according to claim 1, it is characterised in that：Described compressed air input port is located at
The lower section of the circular charge cask and the position of the close motor drive shaft.
9. a kind of latex foam device according to claim 8, it is characterised in that：Installed at the compressed air input port
There is compressed air check valve, it passes through air fast interface and is connected with compressed air hose.
10. a kind of production system of latex product, it is characterised in that including a kind of glue any one of claim 1-9
Suppurative mastitis bulb apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621202457.1U CN206254406U (en) | 2016-11-07 | 2016-11-07 | A kind of latex foam device, the production system of latex product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621202457.1U CN206254406U (en) | 2016-11-07 | 2016-11-07 | A kind of latex foam device, the production system of latex product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206254406U true CN206254406U (en) | 2017-06-16 |
Family
ID=59024306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621202457.1U Expired - Fee Related CN206254406U (en) | 2016-11-07 | 2016-11-07 | A kind of latex foam device, the production system of latex product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206254406U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130055A (en) * | 2018-08-30 | 2019-01-04 | 苏州科易特自动化科技有限公司 | A kind of full-automatic emulsion foaming machine and its control system |
-
2016
- 2016-11-07 CN CN201621202457.1U patent/CN206254406U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130055A (en) * | 2018-08-30 | 2019-01-04 | 苏州科易特自动化科技有限公司 | A kind of full-automatic emulsion foaming machine and its control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170616 Termination date: 20211107 |