CN206253632U - A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed - Google Patents
A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed Download PDFInfo
- Publication number
- CN206253632U CN206253632U CN201620995512.0U CN201620995512U CN206253632U CN 206253632 U CN206253632 U CN 206253632U CN 201620995512 U CN201620995512 U CN 201620995512U CN 206253632 U CN206253632 U CN 206253632U
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- negative pressure
- scaling powder
- needed
- cast
- cleaning plant
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Abstract
The utility model discloses a kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed, including negative pressure box and vapor cotton, the negative pressure box upper opening, opening sets many support bars being intervally arranged, negative pressure box side wall opens up the negative pressure mouth of pipe, the negative pressure mouth of pipe connects negative pressure pump, and vapor cotton is laid in support bar top, and pole group's lug back-off is on vapor cotton.The utility model vapor cotton adsorbs in it scaling powder more than needed on group's lug of pole, scaling powder in vapor cotton is again through negative-pressure ward, into in negative pressure box, effect is absorbed appropriately, prevent lug surface scaling powder more than needed from can not all sop up the product cast welding quality problems brought.
Description
Technical field
The present invention relates to lead-acid storage battery production apparatus field, and in particular to a kind of cast-welded polar ear surface scaling powder more than needed
Negative pressure cleaning plant.
Background technology
The assembling of lead-acid accumulator has phased out manual combustion gas welding because of the requirement of environmentally friendly access, the substitute is half
Automatic cast welding machine and full automatic cast welding machine are firm after pole plate lug cast welding in order to ensure no matter using which kind of cast welding machine
Property, the brush of cutting of pole plate lug is not only carried out before cast welding, the lead ash and oxide layer of lug surface attachment is disposed of substantially, pole
Ear shows metallic luster；Leaching scaling powder treatment is also carried out to pole plate lug.
Scaling powder occurs that the too little or too much phenomenon of scaling powder is dipped on lug surface when dipping, and very few and excessive all can
Harmful effect is brought to cast welding quality, the serious pole group that directly contributes scraps, and there is hidden danger of quality after lighter use.
Lug surface leaching scaling powder is very few, corrodes not enough and uneven, and lug can be produced not melted with alloy lead liquid, causes vacation
Weldering, rosin joint, do not reach good cast welding effect, cause pole group's cast welding low qualified after cast welding, and there is lug in use
Sealing-off falls the hidden danger of quality such as piece, bus-bar fracture.
After lug surface leaching scaling powder, lug scaling powder more than needed carried out before cast welding it is effectively clear inhale, make more than needed to help weldering
Agent is absorbed by cotton or sponge and cleans out, the only remaining scaling powder thin layer in lug surface, on cast welding is waited during machine in scaling powder
Moisture loss, lug surface is in homogeneous corrosion state, and the pole group that cast welding works well is obtained after cast welding, but only by behaviour
Make personnel by frequently changing the clear cotton for smoking and sponge, neither can guarantee that each pole group's lug surface welding-assistant is inhaled clearly completely
Totally, cause scaling powder and the clear consumed cost for inhaling material too high again, while the also work of increased semi-manufactured goods quality inspection personnel
Make intensity, more serious problem is to bring serious hidden danger of quality, lug surface welding-assistant to inhale unnet clearly to cast welding product, surplus
Excessively, have the following disadvantages：
1st, evaporating scaling powder in lug insertion cast-on lead liquid needs thermal energy, reduces cast-on lead liquid temperature degree；
2nd, during scaling powder extraction raffinate high-temperature gasification, cause " fried lead ", produce following bad phenomenon：
A, bus-bar are rough；
" honeycomb " shape stomata, bus-bar easy fracture are formed in b, bus-bar；
C, the weld strength for reducing lug；
D, the tiny lead button for blasting are sticked on AGM dividing plates, easily cause short circuit；
3rd, scaling powder derivative or lead dirt have been formed in cast welding bottom die bus-bar die cavity, die cavity need to have frequently been cleared up.
As can be seen here, the clear suction of scaling powder has a strong impact on the quality of cast welding of pole group, and improvement scaling powder inhales clearly effect will be carried
It is high and stablize cast welding quality, eliminate hidden danger of quality.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed,
Lug surface scaling powder more than needed is sopped up using negative pressure, appropriate, improve production efficiency is absorbed, product cast welding quality is improved.
The present invention is achieved through the following technical solutions：
A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed, including negative pressure box and vapor cotton, it is described negative
Pressure upper box part opening, opening sets many support bars being intervally arranged, and negative pressure box side wall opens up the negative pressure mouth of pipe, and the negative pressure mouth of pipe connects
Negative pressure pump is connect, vapor cotton is laid in support bar top, and pole group's lug back-off is on vapor cotton.
Further improvement project of the invention is that pole group lug back-off position side is provided with photoelectric sensor, photoelectric sensor
Holding wire is connected to power distribution cabinet.Photoelectric sensor perceives battery and places, and signal transmission starts negative pressure pump work.
Further improvement project of the invention is to be erected near negative pressure mouth of pipe side in negative pressure box and set a horizontal shutter, is hidden
Baffle length, highly it is shorter than negative pressure box body length, height.In the case where not preventing negative tube implication from circulating freely, prevent from taking out
The scaling powder inspiration negative tube of suction is intraoral, by scaling powder water conservancy diversion to negative pressure box bottom.
Further improvement project of the invention is that the negative pressure box bottom or side lower open up one and put agent valve port.Production
After end, by putting the scaling powder of collection negative pressure box bottom in agent valve port, new scaling powder reuse is added by a certain percentage, reduce
Scaling powder consuming cost.
Further improvement project of the invention is, also including two rotation roll rollers and the ring-type carrier bar around two rotation roll rollers
Band, negative pressure box is placed in left and right two and revolves between roll roller, upper and lower belt for scraper chain, and vapor cotton is laid in carrier bar belt surface.Rotation rotation roller
Roller drive belt for scraper chain rotate, conversion belt for scraper chain on vapor cotton position, can rotation air-dry use.
Further improvement project of the invention is that four sections of the vapor cotton point is spaced with press strip and is fixed on belt for scraper chain.
Vapor cotton space segmentation is used, and is more conducively air-dried.
Further improvement project of the invention is that a rotation roll roller is provided with handwheel, and another rotation roll roller is rotated and is installed on
On flexible frame plate, tensioner jackscrew is connected on the frame plate that stretches.Handwheel is easy to rotate rotation roll roller；It is adjustable to stretch by tensioner jackscrew
Contracting frame plate, tensioner belt for scraper chain.
Further improvement project of the invention is that the belt for scraper chain is plastic links band, and polylith plastic tab is straight using plastics
Grafting is formed two-by-two for bar or stainless steel rebar, and space is left between adjacent two panels.
Further improvement project of the invention is that the negative pressure mouth of pipe is connected to negative by plastic lined piping and switch electromagnetic valve
Press pump, switch electromagnetic valve holding wire is connected to power distribution cabinet.
Further improvement project of the invention is that the negative pressure box is peripheral iron plate lining plastic flitch, revolves the branch of roll roller
The supporting plate of frame plate and photoelectric sensor is welded on the peripheral iron plate of negative pressure box.
The present invention compared with prior art, with following obvious advantage：
Vapor cotton of the present invention adsorbs in it scaling powder more than needed on group's lug of pole, and the scaling powder in vapor cotton is passed through again
Negative-pressure ward, into negative pressure box, absorbs effect appropriately, prevents lug surface scaling powder more than needed from can not all sop up the product for bringing
Product cast welding quality problems.And belt for scraper chain is rotated, drive vapor cotton to change operating position, rear rotation can be air-dried and used, efficiency is more
It is high.
Brief description of the drawings
Fig. 1 is positive structure diagram of the present invention.
Fig. 2 is left view structural representation of the present invention.
Specific embodiment
As shown in Figure 1 and Figure 2, the present invention revolves roll roller 4 and the ring-type carrier bar around two rotation roll rollers including negative pressure box 2, two
Band 3, negative pressure box 2 is placed in left and right two and revolves between roll roller, upper and lower belt for scraper chain, and negative pressure box 2 is peripheral iron plate lining plastic flitch, left and right
Two rotation roll rollers are welded on the peripheral iron plate of negative pressure box by supporting plate, and the upper opening of the negative pressure box 2, opening sets many
The support bar 11 being intervally arranged, the side wall of negative pressure box 2 opens up the negative pressure mouth of pipe 6, the connection negative pressure pump of the negative pressure mouth of pipe 6, vapor cotton 10
Divide four sections, being spaced fixation with press strip 9 is laid on the surface of belt for scraper chain 3, pole group's back-off of lug 7 is on vapor cotton 10.
Pole group lug back-off position side is provided with photoelectric sensor 8, and the holding wire of photoelectric sensor 8 is connected to power distribution cabinet.Light
On supporting plate, supporting plate is welded on the peripheral iron plate of negative pressure box electric inductor 8.
A horizontal shutter 12 is set near negative pressure mouth of pipe side is perpendicular in negative pressure box 2, the length of shutter 12, is highly shorter than negative pressure
The casing length of case 2, height.Shutter 12 prevents the scaling powder inspiration negative tube of suction intraoral, by scaling powder water conservancy diversion to negative pressure box
Bottom.
The side lower of the negative pressure box 2 opens up one and puts agent valve port 1, and scaling powder liquid stream in lower box, after terminating lead to by production
Cross and put the scaling powder liquid releasing that agent valve port will be collected, be proportionally added into in new scaling powder being used in mixed way, reduce scaling powder consumption
Cost；
For the ease of rotating rotation roll roller, conversion vapor cotton position, a rotation roll roller is provided with handwheel 5.Another rotation roller
Roller is rotated and is installed on flexible frame plate 14, and tensioner jackscrew 13 is connected on the frame plate 14 that stretches, and can be stretched by adjusting tensioner jackscrew
Movable frame plate carries out the tensioner of belt for scraper chain.
The belt for scraper chain 3 is plastic links band, polylith plastic tab using plastics straight-bar or stainless steel rebar two-by-two grafting and
Into leaving space between adjacent two panels.
The negative pressure mouth of pipe 6 is connected to negative pressure pump by plastic lined piping and switch electromagnetic valve, and switch electromagnetic valve holding wire connects
It is connected to power distribution cabinet.
Specific implementation method：
First be fixed on vapor cotton press strip on plastic chain plate band using preceding by device, vapor cotton need to tighten it is smooth, tightly
On the plastic sheet of plastic chain plate.By tensioner jackscrew, the flexible frame plate of adjustment, tensioner plastic chain plate band.
When cast welding starts production, the battery electrode group lug that will dip scaling powder is placed on vapor cotton.Battery is placed
Photoelectric sensor senses that battery is present afterwards, transfers signals to power distribution cabinet, and the opening and closing electromagnetism for passing to negative-pressure ward pipeline is opened
Close, open negative-pressure ward pipeline, negative pressure casing is in negative pressure state, now the partial adsorbates of the scaling powder on battery electrode group lug
To in vapor cotton, vapor cotton is close on plastic chain plate because of negative-pressure ward, and the scaling powder of absorption is taken out by negative pressure in cotton
Inhale, be drawn into negative pressure box body by the air-vent of cotton, drop falls into bottom half or flows to casing through the stop of shutter
Bottom.
Can be according to the imbibition effect of vapor cotton in production process, by revolving roller handwheel, rotation rotation roll roller drives plastics
Belt for scraper chain, changes dry vapor cotton, the vapor cotton for changing after air-dried can rotation use.
Production terminate after, by put agent valve port can will collect negative pressure bottom half scaling powder release reclaim, by one
Fixed ratio is added to reuse in new scaling powder.
Claims (10)
1. the negative pressure cleaning plant of a kind of cast-welded polar ear surface scaling powder more than needed, it is characterised in that：Including negative pressure box（2）And vapor
Cotton（10）, the negative pressure box（2）Upper opening, opening sets many support bars being intervally arranged（11）, negative pressure box（2）Side
Wall opens up the negative pressure mouth of pipe（6）, the negative pressure mouth of pipe（6）Connection negative pressure pump, vapor cotton（10）It is laid in support bar（11）Top, pole group
Lug（7）Back-off is in vapor cotton（10）On.
2. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 1 scaling powder more than needed, it is characterised in that：
Pole group lug back-off position side is provided with photoelectric sensor（8）, photoelectric sensor（8）Holding wire is connected to power distribution cabinet.
3. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 1 scaling powder more than needed, it is characterised in that：
Negative pressure box（2）Interior close negative pressure mouth of pipe side is perpendicular to set a horizontal shutter（12）, shutter（12）Length, highly it is shorter than negative pressure box
（2）Casing length, height.
4. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 1 scaling powder more than needed, it is characterised in that：
The negative pressure box（2）Bottom or side lower open up one and put agent valve port（1）.
5. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 1 scaling powder more than needed, it is characterised in that：
Also include two rotation roll rollers（4）And around the ring-type belt for scraper chain of two rotation roll rollers（3）, negative pressure box（2）It is placed in left and right two and revolves roller rolling
Between cylinder, upper and lower belt for scraper chain, vapor cotton（10）It is laid in belt for scraper chain（3）Surface.
6. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 5 scaling powder more than needed, it is characterised in that：
The vapor cotton（10）Divide four sections, use press strip（9）Belt for scraper chain is fixed at interval（3）On.
7. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 5 scaling powder more than needed, it is characterised in that：
One rotation roll roller is provided with handwheel（5）, it is another rotation roll roller rotate be installed on flexible frame plate（14）On, stretch frame plate（14）Upper company
Connect tensioner jackscrew（13）.
8. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 5 scaling powder more than needed, it is characterised in that：
The belt for scraper chain（3）It is plastic links band, using plastics straight-bar or stainless steel rebar, grafting is formed polylith plastic tab two-by-two, adjacent
Space is left between two panels.
9. the negative pressure cleaning plant of a kind of cast-welded polar ear surface according to claim 1 scaling powder more than needed, it is characterised in that：
The negative pressure mouth of pipe（6）Negative pressure pump is connected to by plastic lined piping and switch electromagnetic valve, switch electromagnetic valve holding wire is connected to matches somebody with somebody
Electric cabinet.
10. a kind of negative pressure cleaning plant of cast-welded polar ear surface according to claim 1 scaling powder more than needed, its feature exists
In：The negative pressure box（2）It is peripheral iron plate lining plastic flitch, the supporting plate of the supporting plate and photoelectric sensor that revolve roll roller is welded
It is connected on the peripheral iron plate of negative pressure box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620995512.0U CN206253632U (en) | 2016-08-31 | 2016-08-31 | A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620995512.0U CN206253632U (en) | 2016-08-31 | 2016-08-31 | A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206253632U true CN206253632U (en) | 2017-06-16 |
Family
ID=59022287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620995512.0U Withdrawn - After Issue CN206253632U (en) | 2016-08-31 | 2016-08-31 | A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206253632U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363156A (en) * | 2016-08-31 | 2017-02-01 | 天能集团江苏科技有限公司 | Negative-pressure clearing device for redundant soldering flux on surface of cast-welding tab |
-
2016
- 2016-08-31 CN CN201620995512.0U patent/CN206253632U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363156A (en) * | 2016-08-31 | 2017-02-01 | 天能集团江苏科技有限公司 | Negative-pressure clearing device for redundant soldering flux on surface of cast-welding tab |
| CN106363156B (en) * | 2016-08-31 | 2018-01-30 | 天能集团江苏科技有限公司 | A kind of negative pressure cleaning plant of cast-welded polar ear surface scaling powder more than needed |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170616 Effective date of abandoning: 20180130 |