CN206240473U - A kind of efficient energy-saving reactor - Google Patents
A kind of efficient energy-saving reactor Download PDFInfo
- Publication number
- CN206240473U CN206240473U CN201621222672.8U CN201621222672U CN206240473U CN 206240473 U CN206240473 U CN 206240473U CN 201621222672 U CN201621222672 U CN 201621222672U CN 206240473 U CN206240473 U CN 206240473U
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- CN
- China
- Prior art keywords
- kettle
- chuck
- heat exchanger
- efficient energy
- outlet
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 239000012153 distilled water Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 1
- -1 and reheating Chemical compound 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001546 nitrifying effect Effects 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses a kind of efficient energy-saving reactor,Belong to technical field of chemical reaction devices,Including kettle cover,Kettle,Induced-draught fan and water pump,Kettle cover is fixedly mounted with kettle,Kettle cover is provided with charging aperture,Observation panel,Pressure port,Air inlet and agitating shaft mouthful,Agitating shaft mouthful is provided with agitating shaft,Agitating shaft is provided with power set,Pressure port is provided with rupture pressure disc,Kettle is provided with discharging opening and outlet,Kettle inner surface is provided with heat exchanger and temperature-detecting device,Heat exchanger connects air inlet with outlet,Heat exchanger is provided with baffle plate,Kettle outer surface is provided with chuck,Chuck inner surface is provided with heat-insulation layer and heater,Chuck is provided with water inlet,Delivery port,First and second connectors,Induced-draught fan is connected with the first connector and air inlet,Water pump is connected with the second connector and outlet,Chuck outer surface is provided with controller and guidance panel,Controller and guidance panel,Temperature-detecting device,Heater,Power set,Electrical connection is set between induced-draught fan and water pump.
Description
Technical field
The utility model is related to technical field of chemical reaction devices, and in particular to a kind of efficient energy-saving reactor.
Background technology
The broad understanding of reactor has the container for physically or chemically reacting, and is matched somebody with somebody by the structure design to container and parameter
Put, realize the mixture function of the heating of technological requirement, evaporation, cooling and low high speed, reactor be widely used in oil, chemical industry,
Rubber, agricultural chemicals, dyestuff, medicine, food, for completing to vulcanize, nitrifying, hydrogenate, hydrocarbonylation, polymerization, the pressure of the technical process such as condensation
Force container.
The heating of traditional reactor using chuck heating or the heating of inside and outside coil pipe, in chuck heating steam or hot water in outer wall and
Annular chuck space cycle between chamber wall, heat is transmitted by chamber wall；Inside and outside coil pipe heating, coil pipe is placed on instead
Kettle inner and outer surfaces are answered, hot water is passed through in pipeline or steam is heated；Two kinds of mode of heatings all have heat in heating process
The phenomenon that amount is not fully utilized, makes reactor have reaction time long, and reaction effect is poor, it is impossible to which reactive material is fully anti-
The problem answered.
The content of the invention
The problems of during for heating response in the prior art, a kind of efficient energy-saving that the utility model is provided
Reactor, it is possible to achieve the heating water bath for automatically controlling is heated with steam, is rule of thumb operated without operating personnel, can be had
Effect improve production efficiency.
To achieve these goals, the technical solution adopted in the utility model is as follows：
A kind of efficient energy-saving reactor, including kettle cover, kettle, induced-draught fan and water pump, the kettle cover are fixedly mounted with kettle,
The kettle cover is provided with charging aperture, observation panel, pressure port, air inlet and agitating shaft mouthful, and the agitating shaft mouthful is provided with agitating shaft, institute
State agitating shaft and be provided with power set, the pressure port is provided with rupture pressure disc, and the kettle inner surface is provided with heat exchanger and temperature inspection
Device is surveyed, described heat exchanger one end is connected with the air inlet, and the heat exchanger is provided with baffle plate, and the kettle is provided with discharging
Mouthful and outlet, the outlet is connected with the heat exchanger other end, and the kettle outer surface is provided with chuck, the discharging opening with go out
Mouth runs through the kettle and chuck, and the chuck inner surface is provided with heat-insulation layer, and the heat-insulation layer is provided with heater, the folder
Put and be provided with water inlet, delivery port, the first connector and the second connector, the induced-draught fan respectively with first connector and
Air inlet connect, the water pump respectively with second connector and outlet be connected, the chuck outer surface be provided with controller and
Guidance panel, the controller and the guidance panel, temperature-detecting device, heater, power set, induced-draught fan and water pump
Between be set to electrical connection.
Preferably, the heat exchanger is set to spiral winded type, increases the contact area of the heat exchanger and reactive material.
Preferably, the baffle plate is set to slant setting relative to the agitating shaft, is sufficiently mixed different reactive materials.
Preferably, the hair-dryer is set to conduit and is connected with first connector and air inlet, the water pump with it is described
Second connector and outlet are set to conduit connection.
Preferably, the conduit is provided with heat-insulation layer, it is to avoid heat scatters and disappears, and causes unnecessary loss.
Preferably, the mode of heating of the heater is set to electrical heating, the temperature change of convenient control reactive material.
Preferably, the heater is evenly distributed on the insulation layer surface, is heated evenly reactive material, improves work
Make efficiency.
The beneficial effects of the utility model show：
1st, distilled water is injected in chuck, heater is heated to distilled water, one is carried out to the reactive material in kettle
Secondary heating, distilled water adds thermogenetic vapor to enter heat exchanger through the effect of induced-draught fan, and the reactive material in kettle is carried out
Reheating, forms distilled water, and chuck is injected by water pump, and recycling for distilled water is realized during being somebody's turn to do, and is produced in heating process
Raw heat is fully used, it is to avoid the waste of energy, improves capacity usage ratio, the reactive material in kettle is heated
Even, reactive material can fully react, and improve production efficiency and quality；
2nd, the automatic control and adjustment of kettle body temperature is realized, it is sufficiently mixed reactant in kettle, it is to avoid people
It is the error of control, is conducive to mitigating working strength, improve product quality.
Brief description of the drawings
Fig. 1 is a kind of overall structure cut-away view of efficient energy-saving reactor of the utility model；
Fig. 2 is the partial enlarged drawing of Fig. 1；
Fig. 3 is a kind of structural representation of the kettle cover of efficient energy-saving reactor of the utility model.
In figure：1- kettle covers, 2- agitating shafts, 3- water inlets, 4- chucks, 5- kettlies, the connectors of 6- second, 7- water pumps, 8- lead
Pipe, 9- outlets, 10- discharging openings, 11- delivery ports, the connectors of 12- first, 13- induced-draught fans, 14- temperature-detecting devices, 15- air inlets
Mouth, 16- power set, 17- charging apertures, 18- pressure ports, 19- observation panels, 20- heaters, 401- heat-insulation layers, 501- kettlies
Body, 502- heat exchangers, 503- baffle plates.
Specific embodiment
For the ease of it will be appreciated by those skilled in the art that being further described to the utility model below in conjunction with the accompanying drawings.
A kind of efficient energy-saving reactor as Figure 1-3, including kettle cover 1, kettle 5, induced-draught fan 13 and water pump 7, it is described
Kettle cover 1 is fixedly mounted with kettle 5, and the kettle cover 1 is provided with charging aperture 17, observation panel 19, pressure port 18, air inlet 15 and stirs
Axle mouthful is mixed, the agitating shaft mouthful is provided with agitating shaft 2, and the one end of the agitating shaft 2 is provided with power set 16, and the pressure port 18 is provided with
Rupture pressure disc, pressure in balanced reaction kettle, it is to avoid pressure is excessive to be damaged to reactor, the inner surface of the kettle 5 is provided with heat exchange
Device 502 and temperature-detecting device 14, one end of the heat exchanger 502 are connected with the air inlet 15, and the heat exchanger 502 is provided with
Baffle plate 503, the kettle 5 is provided with discharging opening 10 and outlet 9, and the outlet 9 is connected with the other end of the heat exchanger 502, institute
State the outer surface of kettle 5 and be provided with chuck 4, the discharging opening 10 and outlet 9 run through the kettle 5 and chuck 4, table in the chuck 4
Face is provided with heat-insulation layer 401, it is to avoid heat scatters and disappears, and energy saving, the heat-insulation layer 401 is provided with heater 20, the chuck 4
Water inlet 3, delivery port 11, the first connector 12 and the second connector 6 are provided with, the induced-draught fan 13 connects with described first respectively
Interface 12 and air inlet 15 are connected, and the water pump 7 is connected with second connector 6 and outlet 9 respectively, the appearance of the chuck 4
Face is provided with controller and guidance panel, the controller and the guidance panel, temperature-detecting device 14, heater 20, dynamic
Electrical connection is set between power apparatus 16, induced-draught fan 13 and water pump 7.
The heat exchanger 502 is set to spiral winded type structure, increases the heat exchanger 502 and reactant in the kettle 5
The contact area of matter, strengthens heating effect；The baffle plate 503 is set to slant setting relative to the agitating shaft 2, beneficial to the kettle
The abundant fusion of the reactive material in body 5；The hair-dryer 13 is set to conduit 8 and connects with first connector 12 and air inlet 15
Connect, the water pump 7 is set to conduit 8 and is connected with second connector 6 and outlet 9, facilitates the flowing of vapor, the conduit 8
Heat-insulation layer is provided with, can effectively prevent heat to scatter and disappear；The mode of heating of the heater 20 is set to electrical heating, and convenient control is described
The temperature of reactive material in kettle 5；The heater 20 is set to be evenly distributed on the heat-insulation layer 401, makes the kettle 5
Interior reactive material is heated evenly, and improves the operating efficiency of reactor.
When the reactor works, reactive material is poured into the kettle 5 through the charging aperture 17, by distilled water through described
Water inlet 3 is injected in the chuck 4, is configured by guidance panel, realizes automatically controlling for reactor；The heater
Distilled water in 20 pairs of chucks 4 is heated, and realizes the heating to the kettle 5, promotes reactive material in the kettle 5
Reaction rate, distilled water adds thermogenetic vapor, through the induced-draught fan 13 effect through the conduit 8 enter described in change
Hot device 502, the heat exchanger 502 realizes that the liquefaction of vapor forms distilled water, and reheating, distilled water are carried out to reactive material
The kettle 5 is discharged through the outlet 9, then the distilled water of discharge is injected described by the water pump 7 through second connector 6
Chuck 4, realizes recycling for distilled water, is conducive to economizing on resources, and the heater 20 is taken full advantage of during being somebody's turn to do
The heat of generation, it is to avoid unnecessary energy dissipation, improves the utilization rate of energy.
Above content is only to structure example of the present utility model and explanation, the technology of affiliated the art
Personnel are made various modifications or supplement to described specific embodiment or are substituted using similar mode, without departing from
The structure of utility model surmounts scope defined in the claims, all should belong to protection domain of the present utility model.
Claims (7)
1. a kind of efficient energy-saving reactor, including kettle cover, kettle, induced-draught fan and water pump, it is characterized in that, the kettle cover be provided with into
Material mouth, observation panel, pressure port, air inlet and agitating shaft mouthful, the kettle cover are fixedly mounted with kettle, and the agitating shaft mouth is provided with and stirs
Mix axle, the agitating shaft is provided with power set, the pressure port is provided with rupture pressure disc, the kettle inner surface be provided with heat exchanger and
Temperature-detecting device, described heat exchanger one end is connected with the air inlet, and the heat exchanger is provided with baffle plate, is set on the kettle
There are discharging opening and outlet, the outlet is connected with the heat exchanger other end, and the kettle outer surface is provided with chuck, the discharging
Mouth and outlet run through the kettle and chuck, and the chuck inner surface is provided with heat-insulation layer, and the heat-insulation layer is provided with heater,
The chuck is provided with water inlet, delivery port, the first connector and the second connector, and the induced-draught fan connects with described first respectively
Interface and air inlet are connected, and the water pump is connected with second connector and outlet respectively, and the chuck outer surface is provided with control
Device processed and guidance panel, the controller and the guidance panel, temperature-detecting device, heater, power set, induced-draught fan
Electrical connection is set to and water pump between.
2. a kind of efficient energy-saving reactor according to claim 1, it is characterized in that, the heat exchanger is set to spiral winding
Formula.
3. a kind of efficient energy-saving reactor according to claim 1, it is characterized in that, the baffle plate is compared to the agitating shaft
It is set to slant setting.
4. a kind of efficient energy-saving reactor according to claim 1, it is characterized in that, the induced-draught fan is connected with described first
Mouth and air inlet are set to conduit connection, and the water pump is set to conduit and is connected with second connector and outlet.
5. a kind of efficient energy-saving reactor according to claim 4, it is characterized in that, the conduit is provided with heat-insulation layer.
6. a kind of efficient energy-saving reactor according to claim 1, it is characterized in that, the mode of heating of the heater sets
It is electrical heating.
7. a kind of efficient energy-saving reactor according to claim 1, it is characterized in that, the heater is set to be uniformly distributed
In the insulation layer surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621222672.8U CN206240473U (en) | 2016-11-14 | 2016-11-14 | A kind of efficient energy-saving reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621222672.8U CN206240473U (en) | 2016-11-14 | 2016-11-14 | A kind of efficient energy-saving reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206240473U true CN206240473U (en) | 2017-06-13 |
Family
ID=59000260
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621222672.8U Expired - Fee Related CN206240473U (en) | 2016-11-14 | 2016-11-14 | A kind of efficient energy-saving reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206240473U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019010597A1 (en) * | 2017-07-12 | 2019-01-17 | 徐光兵 | Simple warning and cut-off safety apparatus for reaction kettle |
-
2016
- 2016-11-14 CN CN201621222672.8U patent/CN206240473U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019010597A1 (en) * | 2017-07-12 | 2019-01-17 | 徐光兵 | Simple warning and cut-off safety apparatus for reaction kettle |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 262725 Shandong city of Weifang province Shouguang Hou Town Industrial Park Dongxin Road No. 28 Patentee after: SHANDONG DONGXIN NEW MATERIALS TECHNOLOGY CO.,LTD. Address before: 262725 Shandong city of Weifang province Shouguang Hou Town Industrial Park Dongxin Road No. 28 Patentee before: SHANDONG DONGXIN CHEMICAL Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 |