CN206236942U - A kind of automotive alternator and its brush assembly of electric - Google Patents

A kind of automotive alternator and its brush assembly of electric Download PDF

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Publication number
CN206236942U
CN206236942U CN201621363804.9U CN201621363804U CN206236942U CN 206236942 U CN206236942 U CN 206236942U CN 201621363804 U CN201621363804 U CN 201621363804U CN 206236942 U CN206236942 U CN 206236942U
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CN
China
Prior art keywords
spring
brush
electric
brush assembly
connecting portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621363804.9U
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Chinese (zh)
Inventor
胥维佳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Prestolite Electric Beijing Ltd
Original Assignee
Prestolite Electric Beijing Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Prestolite Electric Beijing Ltd filed Critical Prestolite Electric Beijing Ltd
Priority to CN201621363804.9U priority Critical patent/CN206236942U/en
Application granted granted Critical
Publication of CN206236942U publication Critical patent/CN206236942U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of automotive alternator and its brush assembly of electric, brush assembly of electric is connected on regulator bracket by spring, brush assembly of electric includes brush body and the shunt welding being connected on brush body, spring housing is in shunt welding, wherein, also include the storage pad of the insulation being arranged between spring and brush body, storage pad includes supporting part and accommodating groove, brush body includes main part, it is connected to contact site and connecting portion on main part, supporting part supports contact site, accommodating groove corresponding connection parts, the head end of shunt welding is connected to connecting portion, end connecting spring, when brush body wears up to connecting portion, spring elongation pulls connecting portion to accommodating groove with by shunt welding.The utility model simple structure, brush wear totally when can in time disconnect electrical connection, can effectively save prevent slip-ring brush wear and tear totally and occur damage phenomenon, improve the service life of generator.

Description

A kind of automotive alternator and its brush assembly of electric
Technical field
The utility model is related to a kind of alternating current generator for motor vehicle, particularly a kind of to protect work(with auto-cutout The automotive alternator and its brush assembly of electric of energy.
Background technology
It is known that for brushing hair motor, slip ring in brush assembly of electric in REG Regulator Assembly and rotor assembly it Between the contact important ring that is connected as in energized circuit.In generator normally runs, slip ring constantly turns with rotor assembly Dynamic, the brush in brush assembly of electric can be worn and torn due to machinery and electricabsorption agent, when brush wear totally when, the shunt welding quilt of brush Stretch, brush there will be the situation of virtual connection with the connection of slip ring, can so cause the generation of electric arc so as to destroy slip ring surface light Cleanliness.It needs when safeguarding to change rotor assembly and brush assembly of electric the generator for so damaging, and safeguards inconvenient and high cost.
Specifically, as shown in figure 1, Fig. 1 is prior art electric generator structure schematic diagram.Generator generally include drive end bearing bracket 1, Field frame assembly 2, rotor assembly 3, rear end cap 4, REG Regulator Assembly 5, shield 6, rectifier stack assembly 7, rear bearing 8, fore bearing 9 with And belt pulley 10.Referring to Fig. 2 a and Fig. 2 b, REG Regulator Assembly 5 includes closure 501, regulator bracket 502, the and of spring 503 Brush assembly of electric 504.Wherein brush assembly of electric 504 includes brush body 504a and the shunt welding 504b (conduction materials being connected on brush body 504a Matter), shunt welding 504b passes through spring 503, is placed on jointly in regulator bracket 502.Regulator chip, associate conductive lead etc. are all In installing or being embedded in regulator bracket 502.Shunt welding 504b is through the reserved shunt welding hole 502a of regulator bracket 502 and is welded on On pre-buried leader 502b, pre-buried leader 502b is respectively positive and negative two-stage and (and is connected with upper and lower two sets of brushes, due to its connection side Formula and physical arrangement are consistent, and the concrete structure of one of them is only introduced herein).During normal use, spring 503 will Brush ejection regulator bracket 502 makes brush body 504a and slip ring joint, and keeps certain contact force.But brush assembly of electric 504 Brush body 504a when wearing up to root shunt welding 504b will be straightened so as to prevent brush body 504a from further contacting slip ring, due to shunt welding Some is filled in brush body 504a 504b, and shunt welding 504b and slip ring directly contact will cause the abrasion of slip ring, therefore REG Regulator Assembly 5 limits the ejection length of brush body 504a by adjusting the length of shunt welding 504b when manufacturing.Although can so prevent Only abrasions of the landfill part shunt welding 504b to slip ring, but shunt welding 504b is stretched, when limitation brush body 504a is outwards ejected, brush body 504a Can be because loose contact produces electric arc, so as to cause slip ring contact surface to sustain damage between slip ring.
Utility model content
The purpose of this utility model is to provide a kind of automotive alternator and its brush assembly of electric, is protected with auto-cutout Protective function, brush wear totally when can disconnect electrical connection, prevent the damage of rotor assembly.
To achieve these goals, brush assembly of electric of the present utility model, is connected on regulator bracket by spring, described Brush assembly of electric includes brush body and the shunt welding being connected on the brush body, and the spring housing is mounted in the shunt welding, wherein, also include The storage pad of the insulation being arranged between the spring and brush body, the storage pad includes supporting part and accommodating groove, the brush body Including main part, the contact site and connecting portion that are connected on the main part, the supporting part supports the contact site, the receipts Groove of the receiving correspondence connecting portion, the head end of the shunt welding connects the connecting portion, and end connects the spring, in brush body mill Damage during to the connecting portion, the spring elongation pulls the connecting portion to the accommodating groove with by the shunt welding.
In one implementation method of above-mentioned brush assembly of electric, the spring includes the first spring and the second bullet that straight line is set Spring, first spring connects the end of the shunt welding near the connecting portion, the second spring.
In one implementation method of above-mentioned brush assembly of electric, also including the first catch being fixed on the regulator bracket, First spring is arranged between the storage pad and first catch.
In one implementation method of above-mentioned brush assembly of electric, also including the second catch, the second spring is arranged at described Between one catch and the second catch, the end of the shunt welding is connected in the second spring by second catch.
In one implementation method of above-mentioned brush assembly of electric, first spring and second spring are integrated spring part or split Spring part.
In one implementation method of above-mentioned brush assembly of electric, the connecting portion is in taper long.
In one implementation method of above-mentioned brush assembly of electric, the contact site is arranged at the both sides of the connecting portion, and with institute Connecting portion is stated to be separated from each other.
Automotive alternator of the present utility model includes brush assembly of electric, regulator bracket, spring and slip ring, described Brush assembly of electric is connected on the regulator bracket by the spring and is in contact with the slip ring, wherein, the brush group Part is above-mentioned brush assembly of electric.
In one implementation method of above-mentioned automotive alternator, the regulator bracket includes brush hole, the electricity Brush hole is through hole, and the brush assembly of electric inserts the brush hole from the one end away from the slip ring in the brush hole.
In one implementation method of above-mentioned automotive alternator, the regulator bracket has pre-buried leader, described Brush assembly of electric includes the lug plate of the end for being connected to the shunt welding, and the pre-buried leader and lug plate screw tight electricity by screw element Connection.
Beneficial functional of the present utility model is:The utility model simple structure, brush wear totally when can disconnect electricity Connection, can effectively save prevents slip-ring brush from wearing and tearing totally and the damage phenomenon of appearance, improves the service life of generator.
Further, brush hole of the present utility model is communicating structure, and brush assembly of electric stretches into brush room by adjuster rear portion, Convenient dismounting, can simply change the brush assembly of electric in REG Regulator Assembly, to extend the service life of generator, reduce and generate electricity The maintenance cost of machine.
The utility model is described in detail below in conjunction with the drawings and specific embodiments, but not as to the utility model Restriction.
Brief description of the drawings
Fig. 1 is prior art electric generator structure schematic diagram;
Fig. 2 a are the structural representation of prior art REG Regulator Assembly;
Fig. 2 b are the decomposition texture schematic diagram of prior art REG Regulator Assembly;
Fig. 3 a are REG Regulator Assembly dimensional structure diagram in the utility model first embodiment;
Fig. 3 b are REG Regulator Assembly partial sectional view in the utility model first embodiment;
Fig. 3 c are the utility model first embodiment center brush modular construction schematic diagram;
Fig. 3 d are the utility model first embodiment center brush component partial schematic sectional view;
Fig. 3 e are to receive the dimensional structure diagram of pad in the utility model first embodiment;
Fig. 3 f are the dimensional structure diagram of brush body in the utility model first embodiment;
Fig. 4 a are the utility model second embodiment center brush component diagram;
Fig. 4 b are the utility model second embodiment center brush component partial schematic sectional view;
Fig. 4 c are to receive the dimensional structure diagram of pad in the utility model second embodiment;
Fig. 4 d are the dimensional structure diagram of brush body in the utility model second embodiment;
Fig. 5 a are the structural representation of an embodiment of spring in the utility model second embodiment;
Fig. 5 b are the structural representation of another embodiment of spring in the utility model second embodiment;
Fig. 6 a are the dimensional structure diagram of REG Regulator Assembly in the utility model 3rd embodiment;
Fig. 6 b are REG Regulator Assembly partial schematic sectional view in the utility model 3rd embodiment;
Fig. 6 c are the utility model 3rd embodiment center brush component dimensional structure diagram.
Wherein, reference
In the prior art:
1 drive end bearing bracket
2 field frame assemblies
3 rotor assemblies
301 slip rings
4 rear end caps
5 REG Regulator Assemblies
501 closures
502 regulator brackets
502a shunt weldings hole
The pre-buried leaders of 502b
503 springs
504 brush assembly of electric
504a brush bodies
504b shunt weldings
6 shields
7 rectifier stacks
Bearing after 8
9 fore bearings
10 belt pulleys
In the utility model:
N5 REG Regulator Assemblies
N501 closures
N502 regulator brackets
N 502a brushes hole
The pre-buried leaders of N 502b
N503 brush assembly of electric
N503a brush bodies
N503a1 main parts
N503a2 connecting portions
N503a3 contact sites
N503c storage pads
N503c1 accommodating grooves
N503c1 supporting parts
The springs of N503d first
N503e shunt weldings
The catch of N503f first
N503g second springs
The catch of N503h second
N503j leads
N504 screws
L503 brush assembly of electric
L503a brush bodies
L503a1 main parts
L503a2 connecting portions
L503a3 contact sites
L503a31 circular arcs
L503c storage pads
L503c1 accommodating grooves
L503c1 supporting parts
L503c21 circular arcs
L503d springs
L503d1 is segmented spring 1
L503d2 is segmented spring 2
The catch of L503f first
K5 REG Regulator Assemblies
K501 closures
K502 regulator brackets
The pre-buried leaders of K502b
K503 brush assembly of electric
K503a brush bodies
K503b bullets
K503c storage pads
K503d springs
K503e shunt weldings
The catch of K503f first
The catch of K503g second
K503h lug plates
K504 screws
Specific embodiment
Technical solutions of the utility model are described in detail with specific embodiment below in conjunction with the accompanying drawings, with further Understand the purpose of this utility model, scheme and effect, but be not intended as the limit of the utility model scope of the appended claims System.
Automotive alternator of the present utility model, its concrete structure can be found in Fig. 1, because of the automotive alternator The composition of other various pieces, structure, mutual alignment relation and annexation and function etc. be more ripe existing skill Art, therefore will not be described here, the regulation assembly apparatus of defencive function are only realized to the utility model below, particularly adjuster is total It is described in detail into the brush assembly of electric in device.
Regulation assembly apparatus include regulator bracket, and brush assembly of electric is connected on regulator bracket by spring.Brush group Part includes the storage pad of brush body, the shunt welding being connected on brush body and the insulation being arranged between spring and brush body, storage pad bag Supporting part and accommodating groove are included, brush body includes main part, the contact site and connecting portion being connected on main part, supporting part support contact Portion, accommodating groove corresponding connection parts, the head end of shunt welding is connected on connecting portion, end connecting spring, and connecting portion is worn up in brush body With main part from when, spring elongation pulls connecting portion to accommodating groove with by shunt welding, disconnects the connection of shunt welding and slip ring.
The shunt welding one end of brush assembly of electric of the present utility model is sunken cord and is designed in the connecting portion of brush body, in brush wear extremely During the part that connecting portion is connected with main part, connecting portion can with main part from.It is designed between connecting portion and spring using exhausted The storage pad that edge material is made, connecting portion can fall into the accommodating groove that storage pad is pre-designed after coming off, and realize the disconnection of circuit.
Spring includes first spring and second spring of straight line setting, and the first spring is near connecting portion, second spring connection The end of shunt welding.Brush assembly of electric also includes being fixed on the first catch on regulator bracket, the first spring be arranged on storage pad and Between first catch.Brush assembly of electric also includes the second catch, and second spring is arranged between the first catch and the second catch, shunt welding End be connected in second spring by the second catch.
Regulator bracket includes brush hole, and brush hole is through hole, and brush assembly of electric is inserted from the one end away from slip ring in brush hole Enter brush hole, i.e. brush assembly of electric to be assembled by the brush hole of adjuster rear portion insertion regulator bracket, with can be simply real Now change the brush assembly of electric in REG Regulator Assembly.
Regulator bracket includes pre-buried leader, and brush assembly of electric includes the lug plate of the end for being connected to shunt welding, pre-buried leader Connection is screwed tight by screw element with lug plate.
To realize that connecting portion smoothly falls into accommodating groove, spring uses two sections of designs of compression, in the brush of regulator bracket The first spring compressed in hole is used to provide the contact force of brush body and slip ring.The tip designs of shunt welding are provided with the second pressing section Second spring, when normally using, the second spring of this section is impaction state, when connecting portion and contact portion from when, herein the Two springs will extend and shunt welding stretched to brush room rear end, in connecting portion drawn in into accommodating groove, realize the disconnection of circuit.Its In, the first spring and second spring can be the unitary spring part with two-part, or split spring part.
Described in detail with specific embodiment below.
Referring to Fig. 3 a to Fig. 3 f, REG Regulator Assembly N5 includes brush assembly of electric N503, regulator bracket N502, closure N501 And screw N504.Regulator bracket N502 is provided with brush hole N502a, and brush hole N502a is via design, brush assembly of electric N503 Brush hole N502a is inserted by the rear portion of regulator bracket N502.
Brush assembly of electric N503 includes brush body N503a, storage pad N503c, the first spring N503d, shunt welding N503e, first gear Piece N503f, second spring N503g, the second catch N503h and lead N503j.Energizing loop conducting needs two sets of brush assembly of electric N503, because its structure is consistent, is only described in detail with regard to one group herein.
Be fixed on closure N501 on regulator bracket N502 by screw N504, and compresses first gear piece by synchronous Also be synchronously fixed on brush assembly of electric N503 in the brush hole N502a of regulator bracket N502 by N503f.
As shown in Fig. 3 c and Fig. 3 f, brush body N503a includes main part N503a1, the connection being connected on main part N503a1 Portion N503a2 and contact site N503a3, wherein, connecting portion N503a2 is in taper long, and contact site N503a3 is arranged at connecting portion The both sides of N503a2, and the contact site N503a3 of both sides disconnected from each other with connecting portion N503a2 do not contact.
As shown in Fig. 3 c and Fig. 3 e, storage pad N503c is made up of insulating materials, including accommodating groove N503c1 and supporting part N503c2, wherein, the contact site N503a3 of supporting part N503c2 support brush bodies N503a, accommodating groove N503c1 correspondence brush bodies N503a Connecting portion N503a2.
As shown in Fig. 3 c and Fig. 3 d, one end of shunt welding N503e is embedded in the connecting portion N503a2 of brush body N503a.First Catch N503f is fixed in regulator bracket N502.In generator normal work, the first spring N503d is compressed, and is led to Cross storage pad N503c the main part N503a1 of brush body N503a is provided and be in contact with slip ring 301 (referring to Fig. 1) necessary power.Brush The shunt welding hole and the center of second spring N503g that the end of pigtail N503e is reserved through the first catch N503f centers are finally welded On the weld part that the second catch N503h is reserved.Second catch N503h welding metals lead N503j, metal lead wire N503j exist Normal assembling is welded on the pre-buried leader N502b on regulator bracket N502.
When the main part N503a1 of brush body N503a is gradually worn out with the operation of generator, until wearing up to connecting portion During the root position of N503a2, now shunt welding N503e is designed tensioning state, because the elastic force of the first spring N503d makes shunt welding N503e is tensed, and now second spring N503g will be compressed.With further carrying out for abrasion, connecting portion N503a2 will be with main body Portion N503a1 is separated, and the moment second spring N503g of separation will extend, and the second catch N503h is released to bottom, the second catch N503h will be moved down with shunt welding N503e, and the other end of shunt welding N503e is remained fixed in connecting portion N503a2, is now connected Portion N503a2 will be fallen into the reserved accommodating groove N503c1 corresponding thereto of storage pad N503c.The supporting part of storage pad N503c N503c2 still pushes the remaining contact site N503a3 in brush body N503a both sides to be continued to be contacted with slip ring 301, but now due to shunt welding N503e is separated with the main part N503a1 of brush body N503a, therefore will not have electric current to pass through.So reach brush body N503a Wear up to the function close to auto-cutout during root.
Fig. 4 a to Fig. 4 d show second embodiment of the present utility model.Emphasis is said to technology point in the present embodiment It is bright.The present embodiment is with first embodiment difference:Supporting part L503c2 contacts with brush body L503a of storage pad L503c The part of portion L503a3 contacts is designed with the circular arc L503c21 being engaged with the external diameter of slip ring 303, the contact site of brush body L503a L503a3 also makes corresponding adjustment, and contact site L503a3 has the circle being engaged with the circular arc L503c21 of supporting part L503c2 Arc L503a31.
When brush body L503a weares and teares totally, i.e. the main part L503a1 of brush body L503a is completely worn out with contact site L503a3 When, connecting portion L503a2 falls to the accommodating groove L503c1 of storage pad L503c, storage pad in the presence of two-part spring The circular arc L503c21 of the supporting part L503c2 of L503c will be with the directly contact of slip ring 303.Storage pad L503c need to select self lubricity The material of the convenient manufacture of good, heatproof insulating materials high, preferably PPS, PA66 etc..
Fig. 5 a and Fig. 5 b show two kinds of form of springs that the present embodiment is used, and spring is designed in the present embodiment One spring is divided into two-part structure, and L503d springs include segmentation spring 1L503d1 and segmentation spring 2L503d2, can so adopt Completed to exert a force brush body L503a with a spring, and stretch the work of shunt welding L503e.First catch L503f is installed in spring At the segmentation of L503d1 and spring L503d2.It is this kind of to design the quantity and installation time for reducing component, can effectively save material Material, management and control and cost of labor.
Fig. 6 a to Fig. 6 c show the utility model 3rd embodiment.The installation form of brush assembly of electric K503 is still by adjusting Device rear portion loads.With the electric connection structure that other embodiment difference is mainly brush assembly of electric K503 and regulator bracket K502. Only technical protection point is described in detail herein.Regulator bracket K502 goes out pre-buried leader in closure K501 screw holes correspondence The positive and negative polarities of energizing loop be respectively and there is (symmetrical side also has at one and do not point out individually in figure) at two in K502b, this leader. Welding one lug plate K503h, brush assembly of electric K503 is assembled to adjuster branch to the afterbody of the shunt welding K503e of brush assembly of electric K503 in advance When in frame K502, lug plate K503h is in contact with pre-buried leader K502b in two groups of brush assembly of electric K503, will by screw K504 Closure K501 is arranged on while on regulator bracket K502, is also achieved inside two groups of brush assembly of electric K503 and adjuster Electrical links.It is arranged so as to eliminate welding sequence, can be just completed using simple instrument safeguard, maintenance is more facilitated Fast.
Certainly, the utility model can also have other various embodiments, spiritual and its essence without departing substantially from the utility model In the case of, those of ordinary skill in the art work as can make various corresponding changes and deformation, but these according to the utility model Corresponding change and deformation should all belong to the scope of the claims appended by the utility model.

Claims (10)

1. a kind of brush assembly of electric, is connected on regulator bracket by spring, and the brush assembly of electric includes brush body and is connected to institute The shunt welding on brush body is stated, the spring housing is in the shunt welding, it is characterised in that also including being arranged on the spring and brush body Between insulation storage pad, the storage pad includes supporting part and accommodating groove, the brush body include main part, be connected to it is described Contact site and connecting portion on main part, the supporting part support the contact site, the accommodating groove correspondence connecting portion, institute The head end for stating shunt welding connects the connecting portion, and end connects the spring, described when the brush body wears up to the connecting portion Spring elongation pulls the connecting portion to the accommodating groove with by the shunt welding.
2. brush assembly of electric according to claim 1, it is characterised in that the spring include the first spring that straight line sets and Second spring, first spring connects the end of the shunt welding near the connecting portion, the second spring.
3. brush assembly of electric according to claim 2, it is characterised in that also including be fixed on the regulator bracket One catch, first spring is arranged between the storage pad and first catch.
4. brush assembly of electric according to claim 3, it is characterised in that also including the second catch, the second spring is set Between first catch and the second catch, the end of the shunt welding is connected to the second spring by second catch On.
5. brush assembly of electric according to claim 2, it is characterised in that first spring and second spring are integrated spring Part or split spring part.
6. the brush assembly of electric according to any one of claim 1 to 5, it is characterised in that the connecting portion is in taper long.
7. the brush assembly of electric according to any one of claim 1 to 5, it is characterised in that the contact site is arranged at the company The both sides of socket part, and be separated from each other with the connecting portion.
8. a kind of automotive alternator, including brush assembly of electric, regulator bracket, spring and slip ring, the brush assembly of electric It is connected on the regulator bracket by the spring and is in contact with the slip ring, it is characterised in that the brush assembly of electric Brush assembly of electric described in any one of claim 1 to 7.
9. automotive alternator according to claim 8, it is characterised in that the regulator bracket includes brush Hole, the brush hole is through hole, and the brush assembly of electric inserts the brush from the one end away from the slip ring in the brush hole Hole.
10. automotive alternator according to claim 8, it is characterised in that the regulator bracket has pre-buried Leader, the brush assembly of electric includes the lug plate of the end for being connected to the shunt welding, and the pre-buried leader and lug plate pass through spiral shell Nail piece screws tight electrical connection.
CN201621363804.9U 2016-12-12 2016-12-12 A kind of automotive alternator and its brush assembly of electric Expired - Fee Related CN206236942U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621363804.9U CN206236942U (en) 2016-12-12 2016-12-12 A kind of automotive alternator and its brush assembly of electric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621363804.9U CN206236942U (en) 2016-12-12 2016-12-12 A kind of automotive alternator and its brush assembly of electric

Publications (1)

Publication Number Publication Date
CN206236942U true CN206236942U (en) 2017-06-09

Family

ID=58991955

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621363804.9U Expired - Fee Related CN206236942U (en) 2016-12-12 2016-12-12 A kind of automotive alternator and its brush assembly of electric

Country Status (1)

Country Link
CN (1) CN206236942U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108233134A (en) * 2016-12-12 2018-06-29 北京佩特来电器有限公司 A kind of automotive alternator and its brush assembly of electric
CN108281866A (en) * 2017-12-27 2018-07-13 彩虹无人机科技有限公司 A kind of electronic variable-pitch propeller carbon brush configuration of anti-vibration fatigue

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108233134A (en) * 2016-12-12 2018-06-29 北京佩特来电器有限公司 A kind of automotive alternator and its brush assembly of electric
CN108281866A (en) * 2017-12-27 2018-07-13 彩虹无人机科技有限公司 A kind of electronic variable-pitch propeller carbon brush configuration of anti-vibration fatigue
CN108281866B (en) * 2017-12-27 2020-04-10 彩虹无人机科技有限公司 Vibration fatigue resistant electric variable pitch propeller carbon brush device

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Granted publication date: 20170609