CN206232965U - A kind of dyeing and finishing steam buffer system - Google Patents
A kind of dyeing and finishing steam buffer system Download PDFInfo
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- CN206232965U CN206232965U CN201621313719.1U CN201621313719U CN206232965U CN 206232965 U CN206232965 U CN 206232965U CN 201621313719 U CN201621313719 U CN 201621313719U CN 206232965 U CN206232965 U CN 206232965U
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- steam
- vapour
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- point
- condensate
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Abstract
A kind of dyeing and finishing steam buffer system, including steam raising plant, steam buffer device, steam point vapour device, steam use device, vapour-recovery unit and steam pipeline system, steam raising plant, steam buffer device, steam point vapour device and steam use device are sequentially communicated setting by steam pipeline system；Steam point vapour device includes at least one-level steam point vapour device, and 1 is at least per one-level steam point vapour device；Vapour-recovery unit includes steam condensate (SC) water inlet and steam condensate (SC) delivery port, steam buffer device, steam point vapour device and steam use device connect setting by steam condensate (SC) water inlet with the vapour-recovery unit, during steam condensate (SC) drained into the vapour-recovery unit, the vapour-recovery unit is connected by the steam condensate (SC) delivery port with the steam raising plant, and steam condensate (SC) backflow is drained into the steam raising plant.The utility model realizes the stabilization of steam conveying with continuously, improves the reliability of steam supply.
Description
Technical field
The utility model belongs to the technical field of steam buffer, and in particular to a kind of dyeing and finishing steam buffer system.
Background technology
At present, steam is the topmost energy of dyeing ＆ printing enterprise consumption, and steam is mainly used in the works such as drying cylinder, sawing sheet and heating
In skill, if steam pressure fluctuation is larger in production, can influence, with the temperature fluctuation in hot junction, to be unfavorable for the control of product quality
System, can also affect to the service life of production equipment and maintenance.Therefore, by steam-supplying system and steam-using system
Between set up steam buffer tank, make vapor pressure fluctuate problem obtain good improvement, steam buffer tank is in dyeing and finishing industry quilt
It is extensive to use.
But, in use, the heating-up temperature that different production lines need may be different, or even different works on same production line
Skill is also different to the demand for control of temperature；In addition, in production process, steam supply can not supply according to being carried out the need for production or
Stop, which results in the waste of energy；Additionally, in the key position such as junction or valve, can be led due to long run supply steam
Cause the aging of facility and then cause to leak vapour, the use to equipment brings potential safety hazard.
How effectively to be controlled according to temperature the need for production line or production technology steam supply, how intelligent start/stop steam supply
And the leakage of steam supply is prevented, as problem demanding prompt solution.
Utility model content
In order to overcome the defect of prior art, the purpose of this utility model is to provide a kind of dyeing and finishing steam buffer system
System, realizes the stabilization of steam conveying with continuously, improves the reliability of steam supply.
What the utility model was realized in：
A kind of dyeing and finishing steam buffer system, including steam raising plant, steam buffer device, steam point vapour device, steaming
Vapour use device, vapour-recovery unit and steam pipeline system,
The steam raising plant, the steam buffer device, the steam point vapour device and the steam use device
Setting is sequentially communicated by the steam pipeline system；
The steam point vapour device includes at least one-level steam point vapour device, and steam point vapour device is at least described in per one-level
1；
The steam use device includes drying cylinder, and the two side ends of the drying cylinder set heat insulation layer, the insulation
Layer is heat-preservation cotton, and inductive pick-up is set on the drying cylinder, and the inductive pick-up is used to detect and controls the drying cylinder to operate；
The vapour-recovery unit includes steam condensate (SC) water inlet and steam condensate (SC) delivery port, the steam buffer dress
Put, the steam divides vapour device and the steam use device by the steam condensate (SC) water inlet and the Steam Recovery
Device connection is set, and during steam condensate (SC) drained into the vapour-recovery unit, the vapour-recovery unit passes through the steam
Condensed water delivery port connects with the steam raising plant, and steam condensate (SC) backflow is drained into the steam raising plant.
Preferably, the steam buffer device includes steam buffer tank and pressure-detecting device, the pressure-detecting device
Installed in the inside of the steam buffer tank, the pressure-detecting device is semiconductor pressure sensor, for measuring the steaming
Pressure in vapour surge tank.
Preferably, the steam point vapour device includes steam gas-separating tank and pressure-detecting device, the pressure-detecting device
Installed in the inside of the steam gas-separating tank, the pressure-detecting device is semiconductor pressure sensor, for measuring the steaming
Pressure in vapour gas-separating tank.
Preferably, the steam use device includes device for monitoring temperature, and the temperature supervising device is temperature sensor, institute
State temperature sensor and be at least 1.
Preferably, steam buffer tank outside sets thermal insulation layer, and the steam buffer tank inside sets antirust and water-fast
Coating.
Preferably, the steam buffer device also include steam inlet pipe and enter vapour control valve, it is described enter vapour control valve be arranged on
On the steam inlet pipe, it is described enter vapour control valve two ends set leakage vapour detection means, the leakage vapour detection means be used for detect institute
State the leakage vapour that valve is controlled into vapour.
Preferably, the steam raising plant, the steam buffer device, the steam point vapour device and the steam make
Drain valve is respectively provided with bottom of device, the drain valve is Free Float Type Steam Trap.
Preferably, the steam point vapour device also goes out vapour interface including steam, and the steam goes out vapour interface at an angle
Bend up or down, the angle of the bending is 15 degree.
Compared with prior art, the utility model has the advantages that：
(1) by setting multistage steam point vapour device, can preferably realize that steam use device is stablized and connected
Continuous steam supply；
(2) device for monitoring temperature is set in steam use device, can according in steam use device to design temperature
Monitoring, stopped with the confession for controlling steam, it is to avoid the waste that continuous steam supply is caused；
(3) steam of steam point vapour device is gone out into vapour interface and sets angled, it is to avoid after external steam pipe comes off
Steam spray is hurted sb.'s feelings；
(4) insulation is carried out to steam use device (such as drying cylinder), can further reduces the waste of heat；
(5) inductive pick-up is set by steam use device (such as drying cylinder), steam use device can be detected
Load and operation information, linkage device for monitoring temperature further control the confession of steam to stop.
Brief description of the drawings
Fig. 1 is the utility model dyeing and finishing steam buffer system schematic.
Mark in accompanying drawing is as follows：
1- steam raising plants, 2- steam buffer devices, the temperature sensors of 21- first, the semiconductor pressures of 22- first sensing
Device, 23- enters vapour control valve, 24- leakage vapour detection means, 3- first order steam point vapour device, the semiconductor pressures of 31- second sensing
Device, 32- second level steam point vapour device, the semiconductor pressure sensors of 321- the 3rd, 4- steam use devices, 41- inlet valves,
42- second temperature sensors, 5- vapour-recovery units.
Specific embodiment
Exemplary embodiment of the present utility model, feature and aspect are described in detail below with reference to accompanying drawing.It is identical in accompanying drawing
Reference represent the same or analogous part of function.Although the various aspects of embodiment are shown in the drawings, remove
Non-specifically is pointed out, it is not necessary to accompanying drawing drawn to scale.
For a person skilled in the art, it should be apparent that " forward and backward, upper and lower, left and right " for being referred in the application etc.
Direction word is merely to the utility model can be explained more intuitively, therefore above-mentioned direction word in the text is not constituted
Limitation to protection domain of the present utility model.
As shown in figure 1, a kind of dyeing and finishing steam buffer system, including steam raising plant 1, steam buffer device 2, steam
Divide vapour device, steam use device 4, vapour-recovery unit 5 and steam pipeline system.Steam raising plant 1, steam buffer device
2nd, steam point vapour device and steam use device 4 are sequentially communicated setting by steam pipeline system.Realize steam from produce to
Buffering, then to the process for using.Steam buffer device 2, steam point vapour device and steam use device 4 pass through steam condensate (SC)
Water inlet connects setting with vapour-recovery unit 5, during the steam condensate (SC) produced in the middle of operation drained into vapour-recovery unit 5.
Vapour-recovery unit 5 is connected by steam condensate (SC) delivery port with steam raising plant 1, and steam condensate (SC) backflow is drained into steam hair
Generating apparatus 1, realize the reuse to high-temperature steam condensed water.
As shown in figure 1, steam buffer device 2 includes steam inlet pipe (non-diagram), enters vapour control valve 23, steam buffer tank (not
Diagram), pressure-detecting device, temperature sensor and leakage vapour detection means 24.Enter vapour control valve 23 to be arranged on steam inlet pipe, be used for
Control steam is flowed into steam buffer tank from steam raising plant 1.It is preferred that thermal insulation layer is set outside steam buffer tank, particularly
When outdoor temperature is relatively low, heat can be reduced from steam buffer tank to the conduction of environment.It is preferred that inside steam buffer tank
Antirust and waterproof coating are set, are prevented or is slowed down steam buffer tank body and corroded by the steam of high temperature, high humidity and hyperbaric environment, fit
When protection is increasing the service life of steam buffer tank body.Steam buffer pot bottom sets drain valve, and preferably drain valve is ball float
Formula drain valve, can control in time to discharge the condensed water in steam buffer tank.Pressure-detecting device is arranged on steam buffer tank
Inside, for monitoring and measure the steam pressure in steam buffer tank, it is determined whether reach to stablize and give production steam supply
Impose a condition.It is preferred that pressure-detecting device is the first semiconductor pressure sensor 22, using the teaching of the invention it is possible to provide electricity is exported, realize that intelligence is supplied
Vapour.Pressure-detecting device can also be the pressure sensor of traditional mechanical structure type, can realize the detection and monitoring to steam supply
.In order to improve the stability of vapor transmission and avoid the leakage of vapor transmission, and in time the ruuning situation of monitoring device with
The generation of danger is avoided, leakage vapour detection means 24 preferably is set at the two ends for entering vapour control valve 23, leakage vapour detection means 24 is used for
Detect the leakage vapour that valve 23 is controlled into vapour, for example, leak the signal that will detect of vapour detection means and amplify, and send to control system and
Monitoring system, cuts off steam supply, and remind the situation of leakage vapour that can take measures in time by monitoring system by control system.
Leakage vapour detection means is similarly disposed at the key position of each valve and connection, to improve safe application performance.It is preferred that in steam
Temperature-detecting device is set, such as the first temperature sensor 21, auxiliary monitoring vapor (steam) temperature in surge tank.
As shown in figure 1, steam point vapour device includes that at least one-level steam point vapour device and steam go out vapour interface, steam per one-level
Vapour point vapour device is at least 1.Steam point vapour device can be by the further voltage stabilizing of the steam in steam buffer tank and point vapour, with reality
Independent steam supply now is carried out to different operations on different production line or same production line, is mainly carried out according to being actually needed for production
Control point vapour.For example, in the present embodiment, being preferably provided with two fraction vapour steam supplies, 1 first order steam point vapour device 3 and 3 second
Level steam point vapour device 32.Semiconductor pressure sensor is respectively provided with steam point vapour device, such as the second semiconductor pressure sensor
31 and the 3rd semiconductor pressure sensor 321, to realize monitoring and monitoring to each steam point vapour device internal pressure.It is preferred that
First order steam point vapour device 3 and the second level steam point bottom of vapour device 32 are respectively provided with Free Float Type Steam Trap, for tapping equipment
The steam condensate (SC) of middle generation, it is to avoid steam condensate (SC) excessively influences the steam supply of steam.Steam go out vapour interface at an angle to
Upper or be bent downwardly, the angle for preferably bending is 15 degree, prevents steam pipe from going out after vapour interface comes off from steam, and steam ejection is caused
Personal damage.
As shown in figure 1, steam use device 4 includes inlet valve 41 and device for monitoring temperature.It is preferred that warm supervising device is the
Two temperature sensors 42, the temperature for monitoring and detecting steam use device 4 whether reach plant running needed for temperature, with
The opening and closing of inlet valve 41 is controlled, is realized for stopping steam.Second temperature sensor 42 is at least 1, is evenly distributed on each steam
In use device 4, the detection to temperature is more accurate.In the present embodiment, steam use device 4 includes drying cylinder.Can also by
The two side ends of drying cylinder set heat insulation layer, and heat insulation layer is heat-preservation cotton, to realize the insulation to drying cylinder, it is to avoid heat
Quick scatter and disappear.In addition, inductive pick-up also can be set on drying cylinder, inductive pick-up is used to detect and control drying cylinder to operate.Such as,
When having above inductive pick-up detects drying cylinder yarn to wait to dry article, control system can control to open inlet valve send vapour to add
Heat；When not when article is dried, control system can control to close inlet valve to stop sending above inductive pick-up detects drying cylinder
Vapour, the confession of Based Intelligent Control steam stops, and both precise control and the quality that improve product, reduced the waste of resource again.
As shown in figure 1, vapour-recovery unit 5 includes steam condensate (SC) water inlet (non-diagram) and steam condensate (SC) delivery port
(non-diagram).Steam buffer device, steam point vapour device and steam use device pass through steam condensate (SC) water inlet and steam
Retracting device connection is set, during steam condensate (SC) drained into the vapour-recovery unit.Vapour-recovery unit is condensed by steam
Water delivery port connects with steam raising plant, and steam condensate (SC) backflow is drained into the steam raising plant.Realize steam condensation
The recycling and reuse of water.
When using, steam raising plant delivers into the steam of generation in steam buffer device；In steam buffer device
Pressure reach setting value after, to steam point vapour device steam supply, then steam supplied into each steam by steam point vapour device use
Device, after the steam condensate (SC) that each device is produced then is reclaimed by vapour-recovery unit, resupplies steam raising plant use
In new steam is produced, the stabilization of steam conveying is realized with continuously, improve the reliability of steam supply.
Compared with prior art, the utility model has the advantages that：
(1) by setting multistage steam point vapour device, can preferably realize that steam use device is stablized and connected
Continuous steam supply；
(2) device for monitoring temperature is set in steam use device, can according in steam use device to design temperature
Monitoring, stopped with the confession for controlling steam, it is to avoid the waste that continuous steam supply is caused；
(3) steam of steam point vapour device is gone out into vapour interface and sets angled, it is to avoid after external steam pipe comes off
Steam spray is hurted sb.'s feelings；
(4) insulation is carried out to steam use device (such as drying cylinder), can further reduces the waste of heat；
(5) inductive pick-up is set by steam use device (such as drying cylinder), steam use device can be detected
Load and operation information, linkage device for monitoring temperature further control the confession of steam to stop.
Finally it should be noted that：Above-described each embodiment is merely to illustrate the technical solution of the utility model, rather than
It is limited；Although being described in detail to the utility model with reference to the foregoing embodiments, one of ordinary skill in the art
It should be understood that：It can still modify to the technical scheme described in previous embodiment, or to which part or whole
Technical characteristic carries out equivalent；And these modifications or replacement, the essence of appropriate technical solution is departed from the utility model
The scope of each embodiment technical scheme.
Claims (8)
1. a kind of dyeing and finishing steam buffer system, it is characterised in that：Including steam raising plant, steam buffer device, steam point
Vapour device, steam use device, vapour-recovery unit and steam pipeline system,
The steam raising plant, the steam buffer device, the steam point vapour device and the steam use device pass through
The steam pipeline system is sequentially communicated setting；
The steam point vapour device includes at least one-level steam point vapour device, and steam point vapour device is at least 1 described in per one-level；
The steam use device includes drying cylinder, and the two side ends of the drying cylinder set heat insulation layer, and the heat insulation layer is
Heat-preservation cotton, sets inductive pick-up on the drying cylinder, the inductive pick-up is used to detect and controls the drying cylinder to operate；
The vapour-recovery unit include steam condensate (SC) water inlet and steam condensate (SC) delivery port, the steam buffer device,
The steam point vapour device and the steam use device are filled by the steam condensate (SC) water inlet and the Steam Recovery
Put connection to set, during steam condensate (SC) drained into the vapour-recovery unit, the vapour-recovery unit is cold by the steam
Solidifying water delivery port connects with the steam raising plant, and steam condensate (SC) backflow is drained into the steam raising plant.
2. steam buffer system according to claim 1, it is characterised in that：The steam buffer device includes steam buffer
Tank and pressure-detecting device, the pressure-detecting device are arranged on the inside of the steam buffer tank, the pressure-detecting device
It is semiconductor pressure sensor, for measuring the pressure in the steam buffer tank.
3. steam buffer system according to claim 1, it is characterised in that：The steam point vapour device includes steam point vapour
Tank and pressure-detecting device, the pressure-detecting device are arranged on the inside of the steam gas-separating tank, the pressure-detecting device
It is semiconductor pressure sensor, for measuring the pressure in the steam gas-separating tank.
4. steam buffer system according to claim 1, it is characterised in that：The steam use device includes monitoring temperature
Device, the device for monitoring temperature is temperature sensor, and the temperature sensor is at least 1.
5. steam buffer system according to claim 2, it is characterised in that：The steam buffer tank outside sets heat-insulated
Layer, the steam buffer tank inside sets antirust and waterproof coating.
6. steam buffer system according to claim 2, it is characterised in that：The steam buffer device also includes steam inlet pipe
With enter vapour control valve, it is described enter vapour control valve be arranged on the steam inlet pipe, it is described enter vapour control valve two ends set leakage vapour inspection
Survey device, the leakage vapour detection means be used to detecting it is described enter vapour control the leakage vapour of valve.
7. steam buffer system according to claim 1, it is characterised in that：The steam raising plant, the steam delay
Flushing device, the steam point vapour device and the steam use device bottom are respectively provided with drain valve, and the drain valve is float-ball type
Drain valve.
8. steam buffer system according to claim 3, it is characterised in that：The steam point vapour device also goes out including steam
Vapour interface, the steam goes out vapour interface and bends up or down at an angle, and the angle of the bending is 15 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621313719.1U CN206232965U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing and finishing steam buffer system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621313719.1U CN206232965U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing and finishing steam buffer system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206232965U true CN206232965U (en) | 2017-06-09 |
Family
ID=58977626
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621313719.1U Expired - Fee Related CN206232965U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing and finishing steam buffer system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206232965U (en) |
-
2016
- 2016-12-02 CN CN201621313719.1U patent/CN206232965U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170609 Termination date: 20201202 |
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| CF01 | Termination of patent right due to non-payment of annual fee |