CN206231036U - A kind of SMART SLEEVE formula roller - Google Patents
A kind of SMART SLEEVE formula roller Download PDFInfo
- Publication number
- CN206231036U CN206231036U CN201620978765.7U CN201620978765U CN206231036U CN 206231036 U CN206231036 U CN 206231036U CN 201620978765 U CN201620978765 U CN 201620978765U CN 206231036 U CN206231036 U CN 206231036U
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- China
- Prior art keywords
- sleeve
- rubber roll
- mandrel
- smart
- formula roller
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Abstract
The utility model discloses a kind of SMART SLEEVE formula roller, main body includes mandrel and sleeve rubber roll, mandrel is made up of corrosion-proof type metal material, sleeve rubber roll is cylindrical sleeve cartridge type or the circular cone socket type for having certain taper, it is interference fit when mandrel is socketed with sleeve rubber roll, sleeve rubber roll is with carbon fibre material as matrix, intelligent single-chip microcomputer is set on sleeve rubber roll and the data acquisition module of initial data is input into single-chip microcomputer, Fabrication parameter or/and management parameters or/and repair or/and creation data parameter acquisition and feedback corresponding program are inserted in single-chip microcomputer, single-chip microcomputer is connected with the master control system of steel roller printing machine.The utility model carries out brand-new Intelligent improvement there is provided a kind of to telescopic rubber roll imprinting apparatus, can be with the Fabrication parameter of intelligentized monitoring imprinting apparatus, management parameters and repair etc., reduce artificial workload, intellectual management, digitization, a kind of SMART SLEEVE formula roller of precision.
Description
Technical field
The utility model is related to printing machinery manufacturing technology field, particularly a kind of environmental protection, good crocking resistance, light weight,
The SMART SLEEVE formula roller of long service life.
Background technology
Print roller is an important process part in printing machine, is typically made up of steel class wear-resisting type metal material.Work
When making, print roller coordinates, performs the task of continuously smooth ground transmission ink and fountain solution class printed medium with control rubber roll, so
In the technical requirements of print roller in addition to having the rigid requirement for ensuring to run well, a normal delivery printing is further related to
Medium, the surface roughness index for ensuring printing quality.During presswork, due to beginning between print roller and control rubber roll
The contact Frotteurism of relatively high speed rotation is in eventually, surface is easy to be worn, easily influence surface roughness, thus to print
There is wearability requirement very high on brush roll surface.Conventional steel metalloid print roller can substantially meet this in the starting stage at present
It is required that, but can be constantly worn in the course of work of long-term continuous friction, so surface roughness is difficult to persistently, reliable work
Make the life-span not grow, it is necessary to frequent frequent updating；And, with the development of printing science and technology, the species of printed medium increases increasingly, group
Distribution side is constantly changing, and this steel metalloid print roller is in the printed medium Long Term Contact shape different with Multiple components
Worked in state, surface easily occurs burn into cause to influence surface roughness.Therefore, there are multiple links in printing machine industry
And parameter needs to look over one's shoulder, to ensure printing quality, the intelligent deficiency of current telescopic rubber roll is, it is necessary to consume substantial amounts of people
Power, material resources carry out the monitoring of quality, management and control, and some defect wares appearance can not find in time bottom be Fabrication parameter, management
Which link parameter or repair etc. there is a problem, influence printing efficiency.
Utility model content
The utility model is to solve the above problems, there is provided a kind of to carry out brand-new intelligence to telescopic rubber roll imprinting apparatus
Energyization is improved, and can be reduced artificial with the Fabrication parameter of intelligentized monitoring imprinting apparatus, management parameters and repair etc.
Workload, intellectual management, digitization, a kind of SMART SLEEVE formula roller of precision.
A kind of SMART SLEEVE formula roller that the utility model is provided, main body includes mandrel and sleeve rubber roll, and mandrel is by resistance to
Rotten type metal material is made, and sleeve rubber roll is cylindrical sleeve cartridge type or the circular cone socket type for having certain taper, mandrel and sleeve rubber roll
It is interference fit during socket, sleeve rubber roll sets intelligent single-chip microcomputer with carbon fibre material as matrix, on sleeve rubber roll and to monolithic
Machine is input into the data acquisition module of initial data, and Fabrication parameter or/and management parameters or/and repair are inserted in single-chip microcomputer
Or/and creation data parameter acquisition and feedback corresponding program, single-chip microcomputer connects with the master control system of steel roller printing machine.
Further, single-chip microcomputer is placed in the side end of sleeve rubber roll.
Further, data acquisition module is magnetic strength device or/and optical flame detector.
Further, mandrel is provided with hollow channel, and moulding layer is set between sleeve rubber roll and the mandrel, sleeve rubber roll
Matrix outer layer sets wearing layer, sets intermediate layer between wearing layer and the matrix of sleeve rubber roll, and intermediate layer is by pressure-air by electricity
Babbit or red copper alloyed powder jetted layers after arc melting are located on the outer surface of the matrix of sleeve rubber roll and constitute.
Further, wearing layer is that the diamondite jetted layers of fusing are located on the outer surface in intermediate layer to constitute.
Further, by axle center, but not insertion mandrel, mandrel also includes at least 2 passages to the hollow channel of mandrel,
Passage is connected along the mandrel radial distribution with hollow channel.
Further, hollow channel is open-minded since the larger one end of axle diameter.
Further, the thickness of sleeve rubber roll is 5-70mm.
Further, mandrel only sets supporting construction in larger-diameter one end.
Further, the taper of the sleeve rubber roll of circular cone socket type is 3 °/m.
Compared with prior art, the beneficial effects of the utility model are:
SMART SLEEVE formula roller includes mandrel and sleeve rubber roll, and mandrel is made up of corrosion-proof type metal material, sleeve rubber roll
For cylindrical sleeve cartridge type or there is the circular cone socket type of certain taper, convenient is method for dismounting dismounting, saving of labor, province using the punching of unilateral gas
When；It is interference fit when mandrel is socketed with sleeve rubber roll, sleeve rubber roll with carbon fibre material as matrix, conveniently tear open by light weight, environmental protection
Unload, install and carry；Intelligent single-chip microcomputer is set on sleeve rubber roll and the data acquisition module of initial data is input into single-chip microcomputer, it is single
Fabrication parameter or/and management parameters or/and repair or/and creation data parameter acquisition are inserted in piece machine and corresponding journey is fed back
Sequence, single-chip microcomputer is connected with the master control system of steel roller printing machine, and carrying out brand-new intellectuality to telescopic rubber roll imprinting apparatus changes
Enter, artificial work can be reduced with the Fabrication parameter of intelligentized monitoring imprinting apparatus, management parameters and repair etc.
Amount, intellectual management, digitization, precision.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in the utility model embodiment, below will be to needed for embodiment description
The accompanying drawing to be used is briefly described, it should be apparent that, drawings in the following description are only some realities of the present utility model
Example is applied, for those of ordinary skill in the art, without having to pay creative labor, can also be attached according to these
Figure obtains other accompanying drawings.
Fig. 1 is a kind of sectional view of SMART SLEEVE formula roller of the utility model.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Hereinafter implement
Example is only used for clearly illustrating the technical solution of the utility model, and protection model of the present utility model can not be limited with this
Enclose.
As shown in figure 1, a kind of SMART SLEEVE formula roller, main body includes mandrel 1 and sleeve rubber roll 2, and mandrel 1 is by corrosion-proof type
Metal material is made, and sleeve rubber roll 2 is the circular cone socket type for having certain taper, for interference is matched somebody with somebody when mandrel 1 is socketed with sleeve rubber roll 2
Close, sleeve rubber roll 2 sets intelligent single-chip microcomputer 7 with carbon fibre material as matrix, on sleeve rubber roll 2 and is input into single-chip microcomputer 7 original
The data acquisition module of data, inserts Fabrication parameter or/and management parameters or/and repair or/and production number in single-chip microcomputer 7
According to parameter acquisition and feedback corresponding program, single-chip microcomputer 7 is connected with the master control system of steel roller printing machine.
The taper of the sleeve rubber roll of circular cone socket type is 3 °/m, and the thickness of sleeve rubber roll 2 is 55mm.Sleeve rubber roll 2 and core
Moulding layer 5 is set between axle 1, prevents sleeve rubber roll 2 from being moved relative to mandrel 1, the matrix outer layer of sleeve rubber roll 2 sets wearing layer 6,
Intermediate layer is set between the matrix of wearing layer 6 and sleeve rubber roll 2, and intermediate layer is by pressure-air by the babbit after arc-melting
Or red copper alloyed powder jetted layers are located on the outer surface of the matrix of sleeve rubber roll 2 and constitute, wearing layer 6 is that the tungsten carbide that will be melted is closed
Golden jetted layers are located on the outer surface in intermediate layer and constitute.The hollow channel 3 of mandrel 1 is by axle center, but not insertion mandrel 1, mandrel 1
Also include 3 passages 4, passage 4 is connected along the radially uniform distribution of mandrel 1 with hollow channel 3.Hollow channel 3 is from mandrel
1 one end being relatively large in diameter starts open-minded；Mandrel 1 only sets supporting construction in larger-diameter one end.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the utility model, it is all at this
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in the utility model
Protection domain within.
Claims (10)
1. a kind of SMART SLEEVE formula roller, main body includes mandrel and sleeve rubber roll, it is characterised in that：Described mandrel is by corrosion resistant
Type metal material is made, and the sleeve rubber roll is cylindrical sleeve cartridge type or the circular cone socket type for having certain taper, the mandrel and institute
It is interference fit to state when sleeve rubber roll is socketed, and the sleeve rubber roll is set with carbon fibre material as matrix on the sleeve rubber roll
Intelligent single-chip microcomputer and the data acquisition module to single-chip microcomputer input initial data, the main control of the single-chip microcomputer and steel roller printing machine
System connectivity.
2. a kind of SMART SLEEVE formula roller according to claim 1, it is characterised in that：The single-chip microcomputer is placed in the sleeve
The side end of rubber roll.
3. a kind of SMART SLEEVE formula roller according to claim 1, it is characterised in that：The data acquisition module is magnetic strength
Device or/and optical flame detector.
4. a kind of SMART SLEEVE formula roller according to claim 1, it is characterised in that：The mandrel is provided with hollow channel,
Moulding layer is set between the sleeve rubber roll and the mandrel, and the matrix outer layer of the sleeve rubber roll sets wearing layer, described resistance to
Intermediate layer is set between mill layer and the matrix of the sleeve rubber roll, the intermediate layer is by pressure-air by the Pasteur after arc-melting
Alloy or red copper alloyed powder jetted layers are located on the outer surface of the matrix of the sleeve rubber roll and constitute.
5. a kind of SMART SLEEVE formula roller according to claim 4, it is characterised in that：The wearing layer is the carbon that will be melted
Change tungsten alloy jetted layers and be located at composition on the outer surface in the intermediate layer.
6. a kind of SMART SLEEVE formula roller according to claim 4, it is characterised in that：The hollow channel of the mandrel passes through
Axle center, but mandrel described in not insertion, the mandrel also include at least 2 passages, and the passage radially divides along the mandrel
Cloth, and connected with the hollow channel.
7. a kind of SMART SLEEVE formula roller according to claim 4, it is characterised in that：The hollow channel is from the mandrel
The one end being relatively large in diameter starts open-minded.
8. a kind of SMART SLEEVE formula roller according to claim 1, it is characterised in that：The thickness of the sleeve rubber roll is 5-
70mm。
9. a kind of SMART SLEEVE formula roller according to claim 1, it is characterised in that：The mandrel is only larger-diameter
One end sets supporting construction.
10. a kind of SMART SLEEVE formula roller according to any one of claim 1 to 9, it is characterised in that：Circular cone socket type
The taper of the sleeve rubber roll is 3 °/m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620978765.7U CN206231036U (en) | 2016-08-29 | 2016-08-29 | A kind of SMART SLEEVE formula roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620978765.7U CN206231036U (en) | 2016-08-29 | 2016-08-29 | A kind of SMART SLEEVE formula roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206231036U true CN206231036U (en) | 2017-06-09 |
Family
ID=58989593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620978765.7U Active CN206231036U (en) | 2016-08-29 | 2016-08-29 | A kind of SMART SLEEVE formula roller |
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| Country | Link |
|---|---|
| CN (1) | CN206231036U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125198A (en) * | 2019-06-24 | 2019-08-16 | 株洲艾美新材料有限公司 | A kind of beallon line take-up roller |
-
2016
- 2016-08-29 CN CN201620978765.7U patent/CN206231036U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125198A (en) * | 2019-06-24 | 2019-08-16 | 株洲艾美新材料有限公司 | A kind of beallon line take-up roller |
| CN110125198B (en) * | 2019-06-24 | 2024-02-13 | 株洲艾美新材料有限公司 | Beryllium copper alloy wire take-up roller |
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