CN206229786U - A kind of automatic pipe profile inner chamber flusher and control system - Google Patents
A kind of automatic pipe profile inner chamber flusher and control system Download PDFInfo
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- CN206229786U CN206229786U CN201621165590.4U CN201621165590U CN206229786U CN 206229786 U CN206229786 U CN 206229786U CN 201621165590 U CN201621165590 U CN 201621165590U CN 206229786 U CN206229786 U CN 206229786U
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Abstract
The utility model provides a kind of automatic pipe profile inner chamber flusher, including：Rinse car；Nozzle component, is connected to be rinsed the inner chamber of pipe profile by flexible pipe and high-pressure wash source；With component of dividing a word with a hyphen at the end of a line, it is fixedly installed on flushing car and is connected with the nozzle component.The invention also discloses a kind of control system for the flusher, including computer, PLC, the hoofing part module being arranged in parallel with PLC, shower nozzle are divided a word with a hyphen at the end of a line drive module, shower nozzle rotation driving module, walking encoder module and ultrasonic sensor modules.Flusher of the present utility model is applied widely, is applicable to different shape, the flushing of different bore pipe profile inner chambers, effectively increases production efficiency and product quality, meets the efficiency requirements of industrial mass production；And it is easy to operate, human cost is saved, realize intelligentized control method and production.
Description
Technical field
The utility model is related to metal tubular product technical field of surface, and in particular to a kind of automatic pipe profile inner chamber punching
Cleaning device and control system.
Background technology
In metal tubular product surface disposing line, metalliferous material is put into various treatment troughs according to treatment process requirements
Row chemical treatment.After the completion of certain chemical treatment process such as pickling, it is often necessary to surface of material is rinsed with water, with
The residue of solid-state is removed, the quality of downstream process will otherwise be produced and had a strong impact on.The clean level of the inner chamber of material is pipe
The key factor of section quality.
Pipe profile have siphunculus and blind pipe point, and have various bores and stacking mode, its inner chamber backwashing manner is also differed.
Inner chamber flusher must be able to need to select the design for meeting certain backwashing manner according to the technique for the treatment of line, or possess intelligence
Change identification and control function is adjusted flexibly backwashing manner according to tubing information, to meet the efficiency need of industrial mass production
Ask.
Current inner chamber backwashing manner is only artificial flushing at present, manually need to be aligned in material by operating hydroblasting rifle
Chamber is rinsed by root, work under bad environment, and labour intensity is big, and the stability and reliability of surface quality have hidden trouble.
Utility model content
The utility model to solve above mentioned problem of the prior art, propose a kind of automatic pipe profile inner chamber flusher and
Control system.
The utility model provides a kind of automatic pipe profile inner chamber flusher, using the flushing of totally-enclosed waterproof anti-corrosion
Car, and walked on two tooth bars of parallel lay-up by wheel, to adjust the distance of shower nozzle and material port；While jet head sets
Part can be using multiple nozzles, and shower nozzle rotation is to strengthen developing result when can be used to rinse, and is driven by two servomotors, makees
Two dimensional motion up and down.
The utility model additionally provides a kind of automatic pipe profile inner chamber flusher control system, by computer and PLC
Information is transmitted by data network between controller and each link block, is electromechanical equipment, realize the automatic pipe profile
The full-automatic flushing of inner chamber flusher.
To achieve the above object, the utility model uses following technical scheme：
The utility model one side is to provide a kind of automatic pipe profile inner chamber flusher, and it includes：
Rinse car；
Nozzle component, it is located at the flushing Chinese herbaceous peony end, and is connected to the pipe by flexible pipe and high-pressure wash source
The inner chamber of section bar is rinsed；With component of dividing a word with a hyphen at the end of a line, it is fixedly installed on the flushing car, is connected to the nozzle component
The nozzle component is controlled to move.
Further, the flushing car uses totally-enclosed waterproof anti-corrosion shell, and its bottom is provided with wheel.
Further, the flushing Chinese herbaceous peony end is provided with waterproof drop front, and the nozzle component is installed on the waterproof and lives
On dynamic panel.
Further, the nozzle component includes shower nozzle, rotation asynchronous motor, and the rotation asynchronous motor is by branch
Seat is connected with the component of dividing a word with a hyphen at the end of a line, and the rotation asynchronous motor is connected to control shower nozzle and is rotated with shower nozzle.
Further, the component of dividing a word with a hyphen at the end of a line is made up of the horizontal lead screw and down-feed screw that are equipped with servomotor respectively, its
For controlling the nozzle component to be moved on vertical plane.
Further, also including being arranged at the ultrasonic sensor for rinsing Chinese herbaceous peony end, the ultrasonic sensor is used
In the spacing for detecting the flushing car and the pipe profile.
Further, also including being arranged at the optical camera for rinsing Chinese herbaceous peony end top position, the optical camera
Head is remotely connected to the shape of pipe profile described in remote real time monitoring and its flushing situation of inner chamber with control system.
Second aspect of the present utility model is to provide a kind of control system of above-mentioned automatic pipe profile inner chamber flusher,
Including computer, the PLC being connected with computer, hoofing part module, the shower nozzle being arranged in parallel with the PLC
Divide a word with a hyphen at the end of a line drive module, shower nozzle rotation driving module, walking encoder module and ultrasonic sensor modules；Wherein, computer, uses
Divided a word with a hyphen at the end of a line drive module, shower nozzle rotation driving module, walking encoder in the PLC, hoofing part module, shower nozzle is controlled
Module and ultrasonic sensor modules work；
PLC, for receive or process the hoofing part module, shower nozzle divide a word with a hyphen at the end of a line drive module, shower nozzle rotation drive
The signal or data of dynamic model block, walking encoder module and ultrasonic sensor modules feedback；
Hoofing part module, it is by being arranged at the walking asynchronous motor on the flushing car through the first frequency converter and institute
PLC series connection is stated, for controlling the flushing car to divide a word with a hyphen at the end of a line；
Shower nozzle is divided a word with a hyphen at the end of a line drive module, its pass through to be arranged on divided a word with a hyphen at the end of a line component servomotor through servo controller with it is described
PLC is connected, for controlling the nozzle component to move；
Shower nozzle rotation driving module its by the rotation asynchronous motor that is arranged on the nozzle component through the second frequency conversion
Device is connected with the PLC, for controlling shower nozzle to rotate；
Walking encoder module, detects for the walking position to the flushing car, and is sent to the PLC controls
The position of car is rinsed in device control.
Further, shower nozzle drive module of dividing a word with a hyphen at the end of a line divides a word with a hyphen at the end of a line module and vertical module of dividing a word with a hyphen at the end of a line is constituted by level, uses respectively
Carry out up and down or move left and right in the control nozzle component.
Further, the control system also includes optical camera head module, the optical camera head module and the calculating
Machine is connected to the shape of pipe profile described in real-time monitoring and its flushing situation of inner chamber.
The utility model uses above-mentioned technical proposal, compared with prior art, have the following technical effect that：
Automatic pipe profile inner chamber flusher of the present utility model is electromechanical integrated device, can be according to the information reality of tubing
Existing Weigh sensor and control function are adjusted flexibly backwashing manner, it is adaptable to which different types, different bore pipe profile inner chambers rush
Wash, it is applied widely, meet the efficiency requirements of industrial mass production；Solve and existing manually deposited by root backwashing manner
Work under bad environment, labour intensity is big and stability and reliability of surface quality have hidden trouble；This
Utility model device realizes efficient and reliable Full-automatic metal pipe Surface of profile treatment with relatively low equipment investment cost,
Effectively improve the reliability of production efficiency and product quality；The flusher operation side is caused using corresponding control system simultaneously
Just, human cost is saved, intelligentized control method and production is realized.
Brief description of the drawings
Fig. 1 is a kind of structural representation of automatic pipe profile inner chamber flusher of the utility model；
Fig. 2 is a kind of electrical control schematic of the control system of automatic pipe profile inner chamber flusher of the utility model；
Fig. 3 is a kind of shower nozzle running orbit schematic diagram of automatic pipe profile inner chamber flusher of the utility model；
Wherein, 1- materials in the tube, 2- materials in the tube supports, 3- flushing cars, 4- wheels, 5- tracks, 6- down-feed screws, 7- horizontal lead screws,
8- shower nozzles, 9- rotation asynchronous motors, 10- waterproof drop fronts, 11- flexible pipes, 12- irrigation sources, 13- ultrasonic sensors, 14-
Optical camera.
Specific embodiment
The utility model is described in more detail below by specific embodiment, for a better understanding of this reality
With new, but following embodiments are not intended to limit the utility model scope.
Embodiment 1 is as shown in figure 1, a kind of automatic pipe profile inner chamber flusher of the present embodiment offer, it includes：Rinse
Car 3；Positioned at the nozzle component for rinsing the front end of car 3, the nozzle component is connected to pipe by flexible pipe 11 and high-pressure wash source 12
The inner chamber that section bar piles up the materials in the tube 1 to be formed is rinsed；With the component of dividing a word with a hyphen at the end of a line being fixedly installed on flushing car 3, it is used to control
Nozzle component moves flushing.Flexible pipe uses flexible water conduit or flexible steel pipe；Irrigation source needs to select water according to actual cleaning
Or other chemical cleaning solutions.
The flushing car 3 is made of totally-enclosed waterproof anti-corrosion shell, and its bottom is provided with wheel 4.The flushing car is at two
Walked on the track 5 of parallel laid, with the shower nozzle for adjusting nozzle component and the end to be rinsed of expects pipe 1 being placed on materials in the tube support 2
The distance of mouth.Rinse the front end of car 3 and be provided with waterproof drop front 10, nozzle component is installed on waterproof drop front 10.
Nozzle component in the device includes shower nozzle 8 and rotation asynchronous motor 9, and rotation asynchronous motor 9 passes through bearing
Component is connected with dividing a word with a hyphen at the end of a line, and the rotation asynchronous motor 9 is connected to control shower nozzle 8 and carries out spin rinse with shower nozzle 8.Preferably,
Multiple nozzles are provided with the shower nozzle 8, control shower nozzle 8 to rotate to strengthen developing result by rotation asynchronous motor 9 during flushing.Move
Row component is made up of the horizontal lead screw 7 and down-feed screw 6 for being separately installed with servomotor, and it is used to control the spray on nozzle component
Head is moved on vertical plane.Preferably, horizontal lead screw 7 and down-feed screw 6 use sliding screw or ball screw；It is highly preferred that
The component of dividing a word with a hyphen at the end of a line uses three-dimensional mobile platform.
Embodiment 2 is as shown in figure 1, a kind of automatic pipe profile inner chamber flusher of the present embodiment offer, it includes：Rinse
Car 3；Positioned at the nozzle component for rinsing the front end of car 3, the nozzle component is connected to pipe by flexible pipe 11 and high-pressure wash source 12
The inner chamber that section bar piles up the materials in the tube 1 to be formed is rinsed；With the component of dividing a word with a hyphen at the end of a line being fixedly installed on flushing car 3, it is used to control
Nozzle component moves flushing.Flexible pipe uses flexible water conduit or flexible steel pipe；Irrigation source needs to select water according to actual cleaning
Or other chemical cleaning solutions.
From unlike above-described embodiment 1, the flusher also includes being arranged at the ultrasonic sensor for rinsing the front end of car 3
13, ultrasonic sensor 13 is used to detect the spacing rinsed between car 3 and pipe profile expects pipe 1.Additionally, also including being arranged at punching
The optical camera 14 of the front end top position of carwash 3, lighting device and windscreen wiper, optical camera are provided with the optical camera 14
First 14 are remotely connected to the shape of remote real time monitoring pipe profile and its flushing situation of inner chamber with control system, can be in meter
Realize that remote handle observes flushing situation on calculation machine.As production technology needs, optical camera 14 can also be used for machine vision
The shape of automatic decision expects pipe 1, or shape information is transmitted by data network, realize Automated condtrol.
Embodiment 3 is as shown in Fig. 2 the present embodiment provides a kind of control system of above-mentioned automatic pipe profile inner chamber flusher
System, including computer, the PLC being connected with computer, hoofing part module, the shower nozzle being arranged in parallel with PLC
Divide a word with a hyphen at the end of a line drive module, shower nozzle rotation driving module, walking encoder module and ultrasonic sensor modules；Wherein, computer, uses
Divided a word with a hyphen at the end of a line drive module, shower nozzle rotation driving module, walking encoder module in control PLC controller, hoofing part module, shower nozzle
Worked with ultrasonic sensor modules；
PLC, divides a word with a hyphen at the end of a line drive module, shower nozzle rotation driving mould for receiving or processing hoofing part module, shower nozzle
The signal or data of block, walking encoder module and ultrasonic sensor modules feedback；
Hoofing part module, it passes through to be arranged at the walking asynchronous motor rinsed on car through the first frequency converter and PLC controls
Device series connection processed, for controlling flushing car to divide a word with a hyphen at the end of a line；
Shower nozzle is divided a word with a hyphen at the end of a line drive module, and by two groups of sliding screws and servo, it passes through to be arranged at servo electricity on divided a word with a hyphen at the end of a line component
Machine is connected through servo controller with PLC, for controlling nozzle component to move；
Shower nozzle rotation driving module, its by the rotation asynchronous motor that is arranged on nozzle component through the second frequency converter with
PLC is connected, for controlling shower nozzle to rotate；
Walking encoder module, detects for the walking position to the flushing car, and is sent to the PLC controls
The position of car is rinsed in device control.
The control system of the present embodiment, is divided a word with a hyphen at the end of a line by computer and PLC remote control hoofing part module, shower nozzle
Drive module, shower nozzle rotation driving module, walking encoder module and ultrasonic sensor modules work, to realize that the flushing is filled
Put middle flushing car 3 walk on the rail 5 near materials in the tube 1, and control to divide a word with a hyphen at the end of a line vertical on component by shower nozzle drive module of dividing a word with a hyphen at the end of a line
Raw silk rings bar or horizontal lead screw drive the position that the shower nozzle movement adjustment on nozzle component is rinsed.Each link block of the control system it
Between information is transmitted by data network, be electromechanical equipment, realize full-automatic flushing.
Preferably, shower nozzle drive module of dividing a word with a hyphen at the end of a line divides a word with a hyphen at the end of a line module and vertical module of dividing a word with a hyphen at the end of a line is constituted by level, is respectively used to control
Nozzle component processed is carried out up and down or moved left and right.Level module of dividing a word with a hyphen at the end of a line is made up of horizontal servo motor and horizontal servo controller,
Divided a word with a hyphen at the end of a line for controlled level screw mandrel；Vertical module of dividing a word with a hyphen at the end of a line is made up of vertical servo motor and vertical servo controller, for controlling
Down-feed screw is divided a word with a hyphen at the end of a line.So as to control nozzle component to be divided a word with a hyphen at the end of a line on vertical plane, i.e. the running orbit of shower nozzle, while being rotated by shower nozzle
The further shower nozzle rotation of drive module control rotation asynchronous motor is rotated with strengthening developing result shower nozzle 8,3a, 3b in such as Fig. 3
With three kinds of running orbits for shown in 3c, being shower nozzle 8, and can be done by software according to different materials in the tube shapes, shower nozzle running orbit
Accordingly it is adjusted to ensure that optimal developing result.
Preferred as one of the present embodiment, the control system also includes optical camera head module, the optical camera head mould
Block is connected to the shape of real-time monitoring pipe profile and its flushing situation of inner chamber with computer.Can realize on computers remote
Situation is rinsed in journey manual observation.As production technology needs, camera can also be used for machine vision automatic decision material shapes, or
Shape information is transmitted by data network.
Embodiment 4 as Figure 1-3, present embodiments provides automatic pipe profile inner chamber flusher and its control system,
Rinse car 3 and use totally-enclosed waterproof anti-corrosion shell, the device is walked on two tracks of parallel lay-up 5, to adjust shower nozzle 8
With the distance of the port of expects pipe 1 being placed on expects pipe support 2.Shower nozzle 8 can set multiple nozzles, during flushing shower nozzle 8 rotate with
Reinforcing developing result.Nozzle component is arranged on component (down-feed screw 7 and horizontal lead screw 6) of dividing a word with a hyphen at the end of a line and is driven by two servomotors
It is dynamic, two dimensional motion up and down can be done, i.e., two-dimentional operation is done on vertical plane.
Preferably, ultrasonic sensor 13 can be installed in front of the flusher, car 3 and materials in the tube 1 is rinsed for detecting
Distance.Also the optical camera 14 of illumination and windscreen wiper can be provided with the flusher front upper place, with real on computers
Existing remote handle observation flushing situation, such as production technology needs, and optical camera 14 can also be used for machine vision automatic decision
The shape of materials in the tube 1, or shape information is transmitted by data network.
The operation principle of the automatic pipe profile inner chamber flusher is as follows：With reference to Fig. 1 and 2, on the flushing platform of car 3
Walking motor by the first transducer drive, that is, drive module of walking；Walking motor is rotated by gear-box band motor car wheel 4
It is set to walk on the rail 5.Walking encoder module rinses the walking position of car 3 to PLC feedback；Ultrasonic sensor
The distance of car 3 and materials in the tube 1 is rinsed in module detection, and transfers data to PLC.In actually raw application process, in punching
When carwash 3 is 10-40 centimetres (can manually set) with the spacing of materials in the tube 1, rinses car 3 and stop.
Computer sends the running orbit coordinate data of shower nozzle 8, nozzle component according to the shape of materials in the tube 1 to PLC
From origin under the drive of horizontal lead screw 6 and down-feed screw 7, PLC by shower nozzle divide a word with a hyphen at the end of a line drive module control water
Flat servo controller and vertical servo control make the shower nozzle 8 on nozzle component be run exactly along desired guiding trajectory, such as Fig. 3 institutes
Show.
Shower nozzle 8 is driven to rotate with the rotation asynchronous machine on bearing on component of dividing a word with a hyphen at the end of a line.Optical camera 14
Open, realtime graphic is sent to computer by network.After the completion of flushing task, nozzle component auto-returned origin, while
Car 3 is rinsed also to travel to origin.
Specific embodiment of the utility model has been described in detail above, but it is only used as example, the utility model
It is not restricted to particular embodiments described above.To those skilled in the art, it is any to being equal to that the practicality is carried out
Modifications and substitutions are also all among category of the present utility model.Therefore, the institute in the case where spirit and scope of the present utility model are not departed from
The impartial conversion and modification of work, should all cover in the range of the utility model.
Claims (10)
1. a kind of automatic pipe profile inner chamber flusher, it is characterised in that including：
Rinse car；
Nozzle component, it is located at the flushing Chinese herbaceous peony end, and is connected with high-pressure wash source by flexible pipe；With
Divide a word with a hyphen at the end of a line component, it is fixedly installed on the flushing car, is connected with the nozzle component.
2. automatic pipe profile inner chamber flusher according to claim 1, it is characterised in that the flushing car is using full envelope
Waterproof anti-corrosion shell is closed, its bottom is provided with wheel.
3. automatic pipe profile inner chamber flusher according to claim 1, it is characterised in that the flushing Chinese herbaceous peony end is provided with
Waterproof drop front, the nozzle component is installed on the waterproof drop front.
4. automatic pipe profile inner chamber flusher according to claim 1, it is characterised in that the nozzle component is by spraying
Head, rotation asynchronous motor and bearing composition, the rotation asynchronous motor are connected by bearing with the component of dividing a word with a hyphen at the end of a line, described
Rotation asynchronous motor is connected to control the shower nozzle to be rotated with the shower nozzle.
5. automatic pipe profile inner chamber flusher according to claim 1, it is characterised in that the component of dividing a word with a hyphen at the end of a line is by respectively
It is equipped with horizontal lead screw and the down-feed screw composition of servomotor.
6. automatic pipe profile inner chamber flusher according to claim 1, it is characterised in that also including being arranged at the punching
The ultrasonic sensor of carwash front end, the ultrasonic sensor is used to detect the spacing of the flushing car and the pipe profile.
7. automatic pipe profile inner chamber flusher according to claim 1, it is characterised in that also including being arranged at the punching
The optical camera of carwash front end top position.
8. a kind of control system of automatic pipe profile inner chamber flusher as described in claim any one of 1-7, its feature exists
In, including computer, the PLC being connected with computer, and the hoofing part mould being arranged in parallel with the PLC
Block, shower nozzle are divided a word with a hyphen at the end of a line drive module, shower nozzle rotation driving module, walking encoder module and ultrasonic sensor modules；Wherein：
Computer, for controlling the PLC, hoofing part module, shower nozzle to divide a word with a hyphen at the end of a line drive module, shower nozzle rotation driving mould
Block and walking encoder module and ultrasonic sensor modules work；
PLC, divides a word with a hyphen at the end of a line drive module, shower nozzle rotation driving mould for receiving or processing the hoofing part module, shower nozzle
The signal or data of block, walking encoder module and ultrasonic sensor modules feedback；
Hoofing part module, its by be arranged at it is described flushing car on walking asynchronous motor through the first frequency converter with it is described
PLC is connected, for controlling the flushing car to divide a word with a hyphen at the end of a line；
Shower nozzle is divided a word with a hyphen at the end of a line drive module, and it passes through to be arranged at servomotor on divided a word with a hyphen at the end of a line component and is controlled with the PLC through servo controller
Device series connection processed, for controlling the nozzle component to move；
Shower nozzle rotation driving module its by the rotation asynchronous motor that is arranged on the nozzle component through the second frequency converter with
The PLC series connection, for controlling shower nozzle to rotate；
Walking encoder module, detects, and be sent to the PLC control for the walking position to the flushing car
System rinses the position of car.
9. control system according to claim 8, it is characterised in that shower nozzle drive module of dividing a word with a hyphen at the end of a line is divided a word with a hyphen at the end of a line mould by level
Block and vertical module composition of dividing a word with a hyphen at the end of a line, are respectively used to control the nozzle component to carry out up and down or move left and right.
10. control system according to claim 8, it is characterised in that also including optical camera head module, the optics is taken the photograph
The flushing situation of the shape of pipe profile and its inner chamber as described in head module and the computer are connected to real-time monitoring.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621165590.4U CN206229786U (en) | 2016-10-26 | 2016-10-26 | A kind of automatic pipe profile inner chamber flusher and control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621165590.4U CN206229786U (en) | 2016-10-26 | 2016-10-26 | A kind of automatic pipe profile inner chamber flusher and control system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475374A (en) * | 2016-10-26 | 2017-03-08 | 西可林控制系统(上海)有限公司 | A kind of automatic pipe profile inner chamber flusher and control system |
| CN107513768A (en) * | 2017-09-24 | 2017-12-26 | 李荣春 | A kind of automatic through hole cleaning equipment for spinning pack |
| CN108941077A (en) * | 2018-07-03 | 2018-12-07 | 芜湖市泰能电热器具有限公司 | A kind of large-scale steel pipe cleaning equipment of inner wall |
-
2016
- 2016-10-26 CN CN201621165590.4U patent/CN206229786U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475374A (en) * | 2016-10-26 | 2017-03-08 | 西可林控制系统(上海)有限公司 | A kind of automatic pipe profile inner chamber flusher and control system |
| CN106475374B (en) * | 2016-10-26 | 2019-05-03 | 西可林控制系统(上海)有限公司 | A kind of automatic pipe profile inner cavity flusher and control system |
| CN107513768A (en) * | 2017-09-24 | 2017-12-26 | 李荣春 | A kind of automatic through hole cleaning equipment for spinning pack |
| CN108941077A (en) * | 2018-07-03 | 2018-12-07 | 芜湖市泰能电热器具有限公司 | A kind of large-scale steel pipe cleaning equipment of inner wall |
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