CN206227582U - A kind of bottled food liquid special microwave disinfection equipment - Google Patents
A kind of bottled food liquid special microwave disinfection equipment Download PDFInfo
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- CN206227582U CN206227582U CN201621028635.3U CN201621028635U CN206227582U CN 206227582 U CN206227582 U CN 206227582U CN 201621028635 U CN201621028635 U CN 201621028635U CN 206227582 U CN206227582 U CN 206227582U
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- food liquid
- bottled food
- treatment box
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- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The utility model provides a kind of bottled food liquid special microwave disinfection equipment, including:Tunnel type micro wave treatment box, for sterilized to bottled food liquid;Automatic temperature control system, for determining and the sterilization temperature that controls in the tunnel type micro wave treatment box;Conveyer belt, is arranged on the bottom in the tunnel type micro wave treatment box, for conveying bottled food liquid;Multiple magnetrons, for producing microwave;The magnetron is arranged on the both sides outside the tunnel type micro wave treatment box, and the correspondence position of the tunnel type micro wave treatment box is provided with feedback mouth.The utility model is to be sterilized under higher temperature after filling, and general sterilization need to be only carried out to pipeline, bottle, bottle cap and air, and low cost, management difficulty are small, and do not result in the secondary pollution of bacterium;The overtemperature shelf-life of the bottled food liquid sterilized through the utility model up to more than 9 months, even up to 12~18 months, and period microbiological indicator complies fully with the regulation of relevant national standard.
Description
Technical field
The utility model is related to food liquid production technical field, more particularly, to a kind of bottled food liquid special microwave
Disinfection equipment.
Background technology
Food liquid refer to all kinds of liquid filled bottle food liquids, spirituosity food liquid and other be in liquid food.
Food liquid is generally sterilized using ultrahigh-temperature instant sterilization technology (UHT) in the prior art, ultrahigh-temperature instant
Sterilising temp is 135~140 DEG C, is incubated 4 seconds, is fresh milk, cereal beverage, beverage treatment to reach commercial sterilization requirement
A kind of sterilization process, product after sterilizing using after cold-aseptic filling or high-temperature filling at normal temperatures the shelf-life up to 1~6
Month.At present, the liquid milk or fruit juice of the aseptic bag of in the market and pillow packaging are nearly all carried out using flash pasteurization technology
Sterilizing.But, the conventional method for disinfection of this kind of food liquid still suffers from problems with:
1st, ultrahigh-temperature instant sterilizing (UHT)+cold-aseptic filling
UHT+ cold-aseptic fillings:Sterilization temperature is typically up to more than 130 DEG C, is cooled down after sterilization, then filling, it is desirable to pouring process
Can not have microorganism pollution, pipeline, bottle, bottle cap, air etc. need to be carried out thorough disinfection, cost of investment and use cost it is high,
Management difficulty is big, despite this, remain difficult to ensure absolutely not polluted bacteria, so usually adding anti-corrosion in bottled food liquid
Agent.
2nd, ultrahigh-temperature instant sterilizing (UHT)+high-temperature filling (85~95 DEG C)
UHT+ high-temperature fillings:Sterilization temperature is typically up to more than 130 DEG C, it is desirable to heatproof bottle, high cost, while requiring to pipe
Road, bottle, bottle cap, air etc. carry out thorough disinfection, high cost, management difficulty greatly, despite this, remaining difficult to ensure absolutely not to pollute
Bacterium, so many addition preservatives in bottled food liquid.
High temperature sterilization (autoclave for referring generally to more than 121 DEG C is sterilized)
3rd, high temperature sterilization (referring generally to more than 121 DEG C), is generally used for the sterilization of pop can, is not suitable for common plastics Bottle & Can
Fill the sterilization of product, it is impossible to and canned line slitless connection accomplishes automatic production.
Traditional microwave disinfection equipment cannot typically be docked with food liquid canning line Wu Sew, it is impossible to meet the need of production
Will;Traditional microwave disinfection equipment is difficult to meet the requirement for automatically controlling of bottled food liquid sterilization process, it is difficult to which satisfaction is killed
The requirement of parameter needed for bacterium.
At present, a kind of safe and stable, economic, efficient, convenient and lower-cost microwave disinfection of production process urgent need sets
It is standby.
Utility model content
The purpose of this utility model is to provide a kind of bottled food liquid special microwave disinfection equipment, can meet bottled liquid
The requirement of parameter needed for the automatically controlling and be sterilized of state food sterilization process.
A kind of bottled food liquid special microwave disinfection equipment that the utility model is provided, including:
Tunnel type micro wave treatment box, for sterilized to bottled food liquid;
Automatic temperature control system, for determining and controls the sterilization temperature of food in the tunnel type micro wave treatment box;
Conveyer belt, is arranged on the bottom in the tunnel type micro wave treatment box, for conveying bottled food liquid;
Multiple magnetrons, for producing microwave;
The magnetron is arranged on the both sides outside the tunnel type micro wave treatment box, the tunnel type micro wave treatment box
Correspondence position is provided with feedback mouth.
Further, the automatic temperature control system includes,
Position monitoring module, the position for monitoring bottled food liquid;
Temp controlled meter, the temperature for monitoring food in the tunnel type micro wave treatment box;
Microprocessor, the working condition for controlling magnetron;
The position monitoring module and the signal output part of temp controlled meter are connected with the signal input part of microprocessor, described micro-
The signal output part of processor is connected with the signal input part of magnetron.
Further, at the import of the tunnel type micro wave treatment box and exit is provided with suppressor, the suppression
Device is used to prevent microwave leakage.
Further, the conveyer belt is multi-gear adjustable speed conveyer belt.
Further, multi-gear adjustable speed conveyer belt includes,
Conveyer belt, for conveying bottled food liquid;;
Motor, for driving conveyer belt to run;
Decelerator, is multiple different rotating speeds for the rotating speed of motor to be slowed down;
The motor is connected by decelerator with conveyer belt.
Further, the conveyer belt is plastic conveyor belt.
Further, observation window is provided with the tunnel type micro wave treatment box side wall, is declined for observing the tunnel
The state of bottled food liquid in ripple treatment box.
Further, the side wall of the tunnel type micro wave treatment box or top are provided with radiator fan, the microprocessor
Signal output part be connected with the radiator fan.
Further, it is 2330~2570MHz that the magnetron produces the frequency of microwave.
Further, the interior sterilization temperature of the tunnel type micro wave treatment box is 40~80 DEG C.
Further, the 1~10min of time of sterilization processing of the tunnel type micro wave treatment box to bottled food liquid.
Compared with prior art, a kind of bottled food liquid special microwave disinfection equipment that the utility model is provided, has
Following beneficial effect:
1st, the utility model can realize that bottled food liquid nonmetallic to plastic bottle or vial etc. sterilizes;
2nd, the utility model is to be sterilized under higher temperature after filling, low cost, only need to pipeline, bottle, bottle cap with
And air carries out general sterilization, management difficulty is small, and does not result in the secondary pollution of bacterium;
3rd, the utility model has safe and stable, economic, efficient, convenient and lower-cost advantage;
4th, through the utility model sterilize bottled food liquid the overtemperature shelf-life up to more than 9 months, even up to 12
~18 months, and period microbiological indicator complies fully with the regulation of relevant national standard.
Brief description of the drawings
In order to illustrate more clearly of the utility model specific embodiment or technical scheme of the prior art, below will be right
The accompanying drawing to be used needed for specific embodiment or description of the prior art is briefly described, it should be apparent that, describe below
In accompanying drawing be some implementation methods of the present utility model, for those of ordinary skill in the art, do not paying creativeness
On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
The front view of the bottled food liquid special microwave disinfection equipment that Fig. 1 is provided for the utility model;
Fig. 2 is the right view of the bottled food liquid special microwave disinfection equipment shown in Fig. 1;
Fig. 3 is the top view of the bottled food liquid special microwave disinfection equipment shown in Fig. 1;
The structural representation of the automatic temperature control system that Fig. 4 is provided for the utility model.
Reference:
1- tunnel type micro wave treatment boxes;2- magnetrons;The bottled food liquids of 3-;
4- position monitoring modules;5- temp controlled meters;6- microprocessors;
7- radiator fans;8- observation windows.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described
Embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on the embodiment in the utility model, this
The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality
Novel protected scope.
It is term " " center ", " on ", D score, "left", "right", " perpendicular, it is necessary to explanation in description of the present utility model
Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " are, based on orientation shown in the drawings or position relationship, to be only
Described with simplified for the ease of description the utility model, must had rather than the device or element for indicating or implying meaning specific
Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.Additionally, term " the
One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or implying relative importance.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly
Connection;Can mechanically connect, or electrically connect;Can be joined directly together, it is also possible to be indirectly connected to by intermediary,
Can be two connections of element internal.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning of the language in the utility model.
The front view of the bottled food liquid special microwave disinfection equipment that Fig. 1 is provided for the utility model;Fig. 2 is Fig. 1 institutes
The right view of the bottled food liquid special microwave disinfection equipment for showing;Fig. 3 is that the bottled food liquid special microwave shown in Fig. 1 is killed
The top view of bacterium equipment;The structural representation of the automatic temperature control system that Fig. 4 is provided for the utility model.
As Figure 1-3, a kind of bottled food liquid special microwave disinfection equipment that the utility model is provided, including:
Tunnel type micro wave treatment box 1, for sterilized to bottled food liquid 3;
Automatic temperature control system, for determining and controls the sterilization temperature of food in the tunnel type micro wave treatment box 1;
Conveyer belt, is arranged on the bottom in the tunnel type micro wave treatment box 1, for conveying bottled food liquid 3;
Multiple magnetrons 2, for producing microwave;
The magnetron 2 is arranged on the both sides outside the tunnel type micro wave treatment box 1, the tunnel type micro wave treatment box
1 correspondence position is provided with feedback mouth.
Compared with prior art, a kind of bottled food liquid special microwave disinfection equipment that the utility model is provided, has
Following beneficial effect:
1st, the utility model can realize that bottled food liquid 3 nonmetallic to plastic bottle or vial etc. sterilizes;
2nd, the utility model is to be sterilized under higher temperature after filling, and only pipeline, bottle, bottle cap and air need to be entered
The general sterilization of row, low cost, management difficulty are small, and do not result in the secondary pollution of bacterium;
3rd, the utility model has safe and stable, economic, efficient, convenient and lower-cost advantage;
4th, through the utility model sterilize bottled food liquid 3 the overtemperature shelf-life up to more than 9 months, even up to 12
~18 months, and period microbiological indicator complies fully with the regulation of relevant national standard.
As shown in figure 4, the automatic temperature control system includes,
Position monitoring module 4, the position for monitoring bottled food liquid 3;
Temp controlled meter 5, for monitoring food temperature in the tunnel type micro wave treatment box 1;
Microprocessor 6, the working condition for controlling magnetron 2;
The signal output part of the position monitoring module 4 and temp controlled meter 5 is connected with the signal input part of microprocessor 6, institute
The signal output part for stating microprocessor 6 is connected with the signal input part of magnetron 2.
In the present embodiment, the position monitoring module 4 can be microswitch or infrared probe.During using microswitch, when
Bottled food liquid 3 is arrived at the import of tunnel type micro wave treatment box 1, triggers microswitch, band of the microprocessor 6 according to conveyer belt
Speed determines the position of bottled food liquid 3.During using infrared probe, when bottled food liquid 3 enters tunnel type micro wave treatment box 1
It is interior, microprocessor 6 according to infrared probe transmission come signal determine the position of bottled food liquid 3.
At the import of the tunnel type micro wave treatment box 1 and exit is provided with suppressor, and the suppressor is used to prevent
Only microwave leakage.
The conveyer belt is multi-gear adjustable speed conveyer belt, and bactericidal effect and yield can be adjusted by adjusting belt speed.
Multi-gear adjustable speed conveyer belt includes,
Conveyer belt, for conveying bottled food liquid 3;;
Motor, for driving conveyer belt to run;
Decelerator, is multiple different rotating speeds for the rotating speed of motor to be slowed down;
The motor is connected by decelerator with conveyer belt.
The conveyer belt is plastic conveyor belt.
It is conventional driving method by motor-driven conveyer belt in the present embodiment, technology maturation, suitability compares
By force.
Observation window 8 is provided with the side wall of the tunnel type micro wave treatment box 1, for observing the tunnel type micro wave treatment box
The state of bottled food liquid 3 in 1.
Radiator fan 7, the signal output of the microprocessor 6 are installed on the side wall of the tunnel type micro wave treatment box 1
End is connected with the radiator fan 7.Radiated by radiator fan 7, in case the over-heat inside of tunnel type micro wave treatment box 1 goes out
Existing safety problem.
It is 2330~2570MHz that the magnetron 2 produces the frequency of microwave.
The interior sterilization temperature of the tunnel type micro wave treatment box 1 is 40~80 DEG C.
1~the 10min of time of sterilization processing of the tunnel type micro wave treatment box 1 to bottled food liquid 3.
In the present embodiment, tunnel type micro wave treatment box 1 is linear pattern, U-shaped or S types.
The utility model is seamlessly connected with bottled food liquid 3, and bottled food liquid 3 is automatically into tunnel type micro wave treatment
In case 1, and uprightly moved ahead in tunnel type micro wave treatment box 1.The utility model has safe and stable, economical, efficient, convenient
And lower-cost advantage.
Finally it should be noted that:Various embodiments above is only used to illustrate the technical solution of the utility model, rather than it is limited
System;Although being described in detail to the utility model with reference to foregoing embodiments, one of ordinary skill in the art should
Understand:It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole
Technical characteristic carries out equivalent;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly
The scope of each embodiment technical scheme of type.
Claims (10)
1. a kind of bottled food liquid special microwave disinfection equipment, it is characterised in that including:
Tunnel type micro wave treatment box, for sterilized to bottled food liquid;
Automatic temperature control system, for determining and controls the sterilization temperature of food in the tunnel type micro wave treatment box;
Conveyer belt, is arranged on the bottom in the tunnel type micro wave treatment box, for conveying bottled food liquid;
Multiple magnetrons, for producing microwave;
The magnetron is arranged on the both sides outside the tunnel type micro wave treatment box, the correspondence of the tunnel type micro wave treatment box
Position is provided with feedback mouth.
2. bottled food liquid special microwave disinfection equipment according to claim 1, it is characterised in that described temperature automatically controlled
System includes,
Position monitoring module, the position for monitoring bottled food liquid;
Temp controlled meter, the temperature for monitoring food in the tunnel type micro wave treatment box;
Microprocessor, the working condition for controlling magnetron;
The position monitoring module and the signal output part of temp controlled meter are connected with the signal input part of microprocessor, the microprocessor
The signal output part of device is connected with the signal input part of magnetron.
3. bottled food liquid special microwave disinfection equipment according to claim 1, it is characterised in that the tunnel declines
At the import of ripple treatment box and exit is provided with suppressor, and the suppressor is used to prevent microwave leakage.
4. bottled food liquid special microwave disinfection equipment according to claim 1, it is characterised in that the conveyer belt is
Multi-gear adjustable speed conveyer belt.
5. bottled food liquid special microwave disinfection equipment according to claim 4, it is characterised in that the multi-gear adjustable
Fast conveyer belt includes,
Conveyer belt, for conveying bottled food liquid;
Motor, for driving conveyer belt to run;
Decelerator, is multiple different rotating speeds for the rotating speed of motor to be slowed down;
The motor is connected by decelerator with conveyer belt.
6. the bottled food liquid special microwave disinfection equipment according to claim 1 or 4, it is characterised in that the conveying
Band is plastic conveyor belt.
7. bottled food liquid special microwave disinfection equipment according to claim 1, it is characterised in that the tunnel declines
Observation window is provided with the wall of ripple treatment box side, the state for observing bottled food liquid in the tunnel type micro wave treatment box.
8. bottled food liquid special microwave disinfection equipment according to claim 2, it is characterised in that the tunnel declines
The side wall of ripple treatment box or top are provided with radiator fan,
The signal output part of the microprocessor is connected with the radiator fan.
9. bottled food liquid special microwave disinfection equipment according to claim 1, it is characterised in that the magnetron is produced
The frequency of raw microwave is 2330~2570MHz.
10. bottled food liquid special microwave disinfection equipment according to claim 1, it is characterised in that the tunnel type
The interior sterilization temperature of microwave treatment case is 40~80 DEG C.
Priority Applications (1)
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CN201621028635.3U CN206227582U (en) | 2016-08-31 | 2016-08-31 | A kind of bottled food liquid special microwave disinfection equipment |
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CN201621028635.3U CN206227582U (en) | 2016-08-31 | 2016-08-31 | A kind of bottled food liquid special microwave disinfection equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111493263A (en) * | 2020-04-02 | 2020-08-07 | 杭州好江南食品科技有限公司 | Microwave heating device and sterilization method |
CN112979363A (en) * | 2021-03-03 | 2021-06-18 | 江西省三余环保节能科技股份有限公司 | A conveyer that is used for fermented high-efficient microwave of fertilizer to disinfect |
-
2016
- 2016-08-31 CN CN201621028635.3U patent/CN206227582U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111493263A (en) * | 2020-04-02 | 2020-08-07 | 杭州好江南食品科技有限公司 | Microwave heating device and sterilization method |
CN112979363A (en) * | 2021-03-03 | 2021-06-18 | 江西省三余环保节能科技股份有限公司 | A conveyer that is used for fermented high-efficient microwave of fertilizer to disinfect |
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