CN206224568U - A kind of intelligent counter of automatic coil winding machine - Google Patents
A kind of intelligent counter of automatic coil winding machine Download PDFInfo
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- CN206224568U CN206224568U CN201621019881.2U CN201621019881U CN206224568U CN 206224568 U CN206224568 U CN 206224568U CN 201621019881 U CN201621019881 U CN 201621019881U CN 206224568 U CN206224568 U CN 206224568U
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- disk
- winding machine
- coil winding
- power transmission
- transmission shaft
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Abstract
Present patent application belongs to technical field of transformer manufacturing, specifically disclose a kind of intelligent counter of automatic coil winding machine, including frame, first disk and power transmission shaft, first disk is fixed on power transmission shaft, the power transmission shaft is coaxially connected with coil winding machine drum, also include the second disk, RF transmitter, infrared receiver and controller, the RF transmitter is fixed on the first disk, second disk is provided with the bar hole of circular hole and some arcs, the light-transmissive film that transparency is gradually reduced is provided with the bar hole, second disk is fixed in frame, second disk is connected with drive axis, the infrared receiver is correspondingly arranged with infrared ray, and positioned at the opposite side of the second disk, the RF transmitter and infrared receiver are electrically connected with controller.This programme judges the rotation number of turns of coil winding machine by intensity that infrared receiver is received, can accurately calculate specific rotational angle, easy to operate, as a result accurately.
Description
Technical field
The utility model belongs to technical field of transformer manufacturing.
Background technology
Transformer Winding Machines are the special equipments for winded coil of transformer, during the coil production of transformer,
Divide spooling equipment by transformer voltage grade or capacity, have the automatic winding displacement of coiling distribution transformer high and low pressure coil around
Line machine and foil coil winding machine；There are the vertical coil winding machine and horizontal coil winding machine of coiling large-scale power transformer coil.Coiling around
The equipment of group is typically equipped with counter, and conventional counter has mechanical and electronic counter.It is right quickly and accurately to count
Ensure that product quality and raising operating efficiency are extremely important.In winding process, shut down when umber of turn reaches setting
When, because coil winding machine rotary inertia is very big, thus coil winding machine will not stop operating at once, even taking the measure shut down in advance
It also is difficult to the number of turn for just specifying around winding, in addition it is also necessary to carry out the adjustment of forward or reverse.
The patent of Patent No. CN201320705608.5, discloses a kind of Photoelectric Detection disk of transformer automatic coil winding machine
Structure, including discoidal main body, the center of discoidal main body is provided with axis hole, and the surrounding of discoidal main body is uniformly opened
Have some to kidney-shaped detection hole, each pair kidney-shaped detection hole includes apertura lateralis and inboard aperture, and apertura lateralis and inboard aperture set respectively
On the outside of discoidal main body and inner side, apertura lateralis and inboard aperture are staggered for before and after.
The automatic counter controller of photometer head and forward and backward that the patent is detected by infrared electro is supported the use, and can be carried out
Coil winding machine is opened, stops control and forward and backward counting automatically, and the precision of its umber of turn, improves coil winding machine to a certain extent
Operating efficiency.However, in practical work process, being not provided with detecting that the place in hole occurs blind spot, cause measurement result also not
It is enough accurate.Accordingly, it would be desirable to a kind of more accurate counter of measurement result.
Utility model content
The purpose of this utility model is to provide a kind of intelligent counter of the more accurate automatic coil winding machine of measurement result.
In order to achieve the above object, base case of the present utility model provides a kind of intelligent counter of automatic coil winding machine,
Including frame, the first disk and power transmission shaft, first disk is fixed on power transmission shaft, and the power transmission shaft is same with coil winding machine drum
Axle is connected, and also including the second disk, RF transmitter, infrared receiver and controller, the RF transmitter is fixed
On the first disk, second disk is provided with the bar hole of circular hole and some arcs, and transparency is provided with the bar hole
The light-transmissive film for gradually reducing, second disk is fixed in frame, and second disk is connected with drive axis, described red
Outer line receiver is correspondingly arranged with infrared ray, and positioned at the opposite side of the second disk, the RF transmitter and infrared ray connect
Receive device and electrically connected with controller.
The principle and beneficial effect of this base case be：When automatic coil winding machine works, the first disk rotational is driven.This
When, RF transmitter transmitting infrared ray, the infrared ray of transmitting is not stopped that infrared receiver is received when passing through through hole
The infra-red intensity highest for arriving, now record position.The transparency of the light-transmissive film in due to bar hole is gradually reduced, therefore,
When the infrared ray for sending is by light-transmissive film, the intensity that infrared receiver is received gradually is reduced, so that can be according to its reception
To intensity judge the angle of the rotation of the first disk.And work as infrared receiver and receive most strong infrared ray for the second time
When, now, one whole circle of the first disk rotational, the i.e. drum of coil winding machine have rotated a circle.
Compared with traditional automatic coil winding machine counter, this programme is judged by the intensity that infrared receiver is received
The rotation number of turns of coil winding machine, can accurately calculate specific rotational angle, easy to operate, as a result accurately.
Scheme two：Scheme is preferred based on this, and rolling bearing is provided between second disk and power transmission shaft.By setting
Put rolling bearing so that the rotation between the second disk and power transmission shaft is more prone to.
Scheme three：Scheme is preferred based on this, and first disk and the second disk are aluminium alloy and are made.Aluminium alloy
The first disk and the second disk being made are lightweight, and are difficult to get rusty, long service life.
Scheme four：This is preferred for scheme three, and the light-transmissive film is removably arranged in bar hole.After long-term use,
Light-transmissive film can at any time be changed, it is ensured that the light transmission of light-transmissive film, reduce error.
Scheme five：This is preferred for scheme four, and the quantity of the bar hole is four, and is distributed along the second disk circumference,
If bar hole is crossed and is difficult printing opacity at least, if crossing at most high processing costs, four is most suitable scheme.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the intelligent counter of automatic coil winding machine of the utility model embodiment.
Fig. 2 is a kind of structural representation of the intelligent counter of automatic coil winding machine of the utility model embodiment.
Specific embodiment
The utility model is described in further detail below by specific embodiment：
Reference in Figure of description includes：Power transmission shaft 10, the second disk 20, bar hole 201, circular hole 202, first
Disk 30, RF transmitter 40.
A kind of intelligent counter of automatic coil winding machine of embodiment is substantially as shown in Figures 1 and 2：
A kind of intelligent counter of automatic coil winding machine, including it is frame, the first disk 30, power transmission shaft 10, the second disk 20, red
Outside line transmitter 40, infrared receiver and controller.First disk 30 is welded on power transmission shaft 10, power transmission shaft 10 and coil winding machine
Drum is coaxially connected.RF transmitter 40 is arranged on the first disk 30, and the second disk 20 is provided with circular hole 202 and four arcs
The bar hole 201 of shape.It is provided with the different light-transmissive film of transparency in bar hole 201, its transparency along gradually reducing counterclockwise.Thoroughly
Light film is detachably arranged in bar hole 201, conveniently can be changed in the future, to ensure the light transmission of light-transmissive film, reduces error.
Second disk 20 is bolted in frame, the centrally disposed axis hole of the second disk 20, is provided with axis hole and turned
Dynamic bearing.Second disk 20 is rotated by rolling bearing with power transmission shaft 10 and is connected.Infrared receiver is located at same with infrared ray
On horizontal plane, and it is electrically connected with controller positioned at the opposite side of the second disk 20, RF transmitter 40 and infrared receiver
Connect.In addition, the service life in order to increase this equipment, the first disk 30 and the second disk 20 are made of aluminium alloy.
In concrete operations, when automatic coil winding machine works, the first disk 30 is driven to rotate.Now, RF transmitter 40
Transmitting infrared ray, is not stopped, the infra-red intensity that infrared receiver is received when the infrared ray of transmitting is through through hole
Highest, now record position.The transparency of the light-transmissive film in due to bar hole 201 is gradually reduced, therefore, it is infrared when what is sent
When line is by light-transmissive film, the intensity that infrared receiver is received gradually is reduced, so that the intensity that can be received according to it is sentenced
The angle of the rotation of disconnected first disk 30.And when infrared receiver receives most strong infrared ray for the second time, now, first
Disk 30 have rotated a whole circle, i.e. the drum of coil winding machine have rotated a circle.
Compared with traditional automatic coil winding machine counter, this programme is judged by the intensity that infrared receiver is received
The rotation number of turns of coil winding machine, can accurately calculate specific rotational angle, easy to operate, as a result accurately.
Above-described is only embodiment of the present utility model, and the general knowledge such as known concrete structure and characteristic is herein in scheme
Excessive description is not made.It should be pointed out that for a person skilled in the art, not departing from the premise of the utility model structure
Under, some deformations and improvement can also be made, these should also be considered as protection domain of the present utility model, and these are all without influence
Effect and practical applicability that the utility model is implemented.This application claims protection domain should be with the content of its claim
It is defined, specific embodiment in specification etc. records the content that can be used for explaining claim.
Claims (5)
1. a kind of intelligent counter of automatic coil winding machine, including frame, the first disk and power transmission shaft, first disk are fixed on
On power transmission shaft, the power transmission shaft is coaxially connected with coil winding machine drum, it is characterised in that also including the second disk, infrared emitting
Device, infrared receiver and controller, the RF transmitter are fixed on the first disk, and second disk is provided with circle
Hole and the bar hole of some arcs, are provided with the light-transmissive film that transparency is gradually reduced in the bar hole, second disk is fixed
In frame, second disk is connected with drive axis, and the infrared receiver is correspondingly arranged with infrared ray, and is located at
The opposite side of the second disk, the RF transmitter and infrared receiver are electrically connected with controller.
2. the intelligent counter of a kind of automatic coil winding machine according to claim 1, it is characterised in that：Second disk with
Rolling bearing is provided between power transmission shaft.
3. the intelligent counter of a kind of automatic coil winding machine according to claim 1, it is characterised in that：First disk and
Second disk is aluminium alloy and is made.
4. the intelligent counter of a kind of automatic coil winding machine according to claim 1, it is characterised in that：The light-transmissive film is removable
That unloads is arranged in bar hole.
5. the intelligent counter of a kind of automatic coil winding machine according to claim 4, it is characterised in that：The number of the bar hole
It is four to measure, and is distributed along the second disk circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621019881.2U CN206224568U (en) | 2016-08-31 | 2016-08-31 | A kind of intelligent counter of automatic coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621019881.2U CN206224568U (en) | 2016-08-31 | 2016-08-31 | A kind of intelligent counter of automatic coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206224568U true CN206224568U (en) | 2017-06-06 |
Family
ID=58782732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621019881.2U Expired - Fee Related CN206224568U (en) | 2016-08-31 | 2016-08-31 | A kind of intelligent counter of automatic coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206224568U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109411229A (en) * | 2018-12-24 | 2019-03-01 | 武汉辰云科技有限公司 | A kind of coil winding machine |
| CN110844686A (en) * | 2019-11-08 | 2020-02-28 | 南京聚联输变电安装有限责任公司 | Cable storage counting box applied to intelligent construction site and counting method thereof |
| CN112556583A (en) * | 2020-12-10 | 2021-03-26 | 海鸿电气有限公司 | Rectangular multilayer amorphous alloy strip length measuring device of three-dimensional wound core transformer |
| CN113279437A (en) * | 2021-06-26 | 2021-08-20 | 珠海经济特区建设监理有限公司 | Foundation pit monitoring system and supervision monitoring method applied to construction supervision |
-
2016
- 2016-08-31 CN CN201621019881.2U patent/CN206224568U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109411229A (en) * | 2018-12-24 | 2019-03-01 | 武汉辰云科技有限公司 | A kind of coil winding machine |
| CN109411229B (en) * | 2018-12-24 | 2020-11-10 | 武汉辰云科技有限公司 | Winding machine |
| CN110844686A (en) * | 2019-11-08 | 2020-02-28 | 南京聚联输变电安装有限责任公司 | Cable storage counting box applied to intelligent construction site and counting method thereof |
| CN110844686B (en) * | 2019-11-08 | 2021-10-22 | 南京聚联输变电安装有限责任公司 | Cable storage counting box applied to intelligent construction site and counting method thereof |
| CN112556583A (en) * | 2020-12-10 | 2021-03-26 | 海鸿电气有限公司 | Rectangular multilayer amorphous alloy strip length measuring device of three-dimensional wound core transformer |
| CN113279437A (en) * | 2021-06-26 | 2021-08-20 | 珠海经济特区建设监理有限公司 | Foundation pit monitoring system and supervision monitoring method applied to construction supervision |
| CN113279437B (en) * | 2021-06-26 | 2022-04-05 | 珠海经济特区建设监理有限公司 | Foundation pit monitoring system and supervision monitoring method applied to construction supervision |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170606 Termination date: 20200831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |