CN206222827U - a drying room - Google Patents
a drying room Download PDFInfo
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- CN206222827U CN206222827U CN201620999823.4U CN201620999823U CN206222827U CN 206222827 U CN206222827 U CN 206222827U CN 201620999823 U CN201620999823 U CN 201620999823U CN 206222827 U CN206222827 U CN 206222827U
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- drying room
- cooler
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- 238000001035 drying Methods 0.000 title claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000002918 waste heat Substances 0.000 claims abstract description 20
- 238000011084 recovery Methods 0.000 claims abstract description 19
- 239000003054 catalyst Substances 0.000 claims description 6
- 230000003534 oscillatory effect Effects 0.000 claims 1
- 230000018044 dehydration Effects 0.000 abstract description 11
- 238000006297 dehydration reaction Methods 0.000 abstract description 11
- 238000001816 cooling Methods 0.000 abstract description 5
- 239000007789 gas Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 12
- 239000012530 fluid Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000007602 hot air drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及热风干燥设备领域,具体涉及一种烘房。The utility model relates to the field of hot air drying equipment, in particular to a drying room.
背景技术Background technique
在热风干燥方法中,会出现各种热损失,对流热损是其中的一种,对流热是指流体的宏观运动而引起的流体各部分之间发生相对位移,冷热流体相互掺杂所引起的热量传递过程,而对流传热可分为强迫对流和自然对流,强迫对流,是由于外界作用推动下产生的流体循环流动,自然对流是由于温度不同密度梯度变化,重力作用引起低温高密度流体自上而下流动,高温密度流体自下而上流动,在进行对流传热的过程中产生的热量损失即为对流热损,通常的对流热损是干燥方法过程中潜热、显热围护热损之和的二倍以上,而现有的对于对流热损现象的处理所用的装置,只是将对流排放部份热量回收,效率较低,耗能及环境破坏较大。In the hot air drying method, there will be various heat losses, convective heat loss is one of them, convective heat refers to the relative displacement between various parts of the fluid caused by the macroscopic movement of the fluid, caused by the intermixing of cold and hot fluids Convection heat transfer can be divided into forced convection and natural convection. Forced convection is the circulation of fluid driven by external forces. Natural convection is due to the change of density gradient at different temperatures and gravity. Flow from top to bottom, high-temperature density fluid flows from bottom to top, the heat loss generated in the process of convective heat transfer is convective heat loss, the usual convective heat loss is latent heat, sensible heat enclosure heat in the drying process The sum of losses is more than twice, and the existing devices used for the treatment of convective heat loss phenomenon only recover part of the heat emitted by convection, which has low efficiency, large energy consumption and environmental damage.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型的目的是为了提供一种烘房,鲜风进入烘房后,先与鲜风机器露点冷却器进行热交换,然后与振荡热管进行热交换,烘房顶部的空气与表冷器进行热交换,又与振荡热管进行热交换,实现气体的冷却,而冷水通过鲜风机器露点冷却器、表冷器、振荡热管后将热量吸收,实现气体脱水、烘干的节能生产。In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a drying room. After the fresh air enters the drying room, it first exchanges heat with the dew point cooler of the fresh air machine, and then exchanges heat with the oscillating heat pipe. The drying room The air at the top exchanges heat with the surface cooler, and then with the oscillating heat pipe to cool the gas, while the cold water absorbs heat after passing through the dew point cooler, surface cooler, and oscillating heat pipe of the fresh air machine to realize gas dehydration and drying. Dry energy saving production.
本实用新型的目的采用以下技术方案实现:The purpose of this utility model adopts following technical scheme to realize:
一种烘房,包括鲜风机器露点冷却器、振荡热管、双联电动风阀、排风余热回收风柜、表冷器和风机;所述烘房的入口设有进风口,烘房内设有排风口;所述进口风连接在鲜风机器露点冷却器的进风端,所述鲜风机器露点冷却器的出风端连接在振荡热管的放热端,所述振荡热管的吸热端连接在双联电动风阀上,所述排风口连接在振荡热管的吸热端,所述排风余热回收风柜连接在振荡热管吸热端远离排风口的一侧;所述鲜风机器露点冷却器的入水端连接有冷水供水管,鲜风机器露点冷却器的出水端连接在表冷器的入水端上;所述风机设置在烘房的底端。A drying room, comprising a dew point cooler of a fresh air machine, an oscillating heat pipe, a double-connected electric air valve, an air cabinet for exhausting waste heat recovery, a surface cooler and a fan; the entrance of the drying room is provided with an air inlet, and the drying room is equipped with a There is an air outlet; the inlet air is connected to the air inlet end of the dew point cooler of the fresh air machine, the air outlet end of the dew point cooler of the fresh air machine is connected to the heat release end of the oscillating heat pipe, and the heat absorption of the oscillating heat pipe The end is connected to the double-connected electric air valve, the air exhaust port is connected to the heat absorption end of the oscillating heat pipe, and the exhaust waste heat recovery wind cabinet is connected to the side away from the air exhaust port at the heat absorption end of the oscillating heat pipe; The water inlet end of the dew point cooler of the fan machine is connected with a cold water supply pipe, and the water outlet end of the dew point cooler of the fresh air machine is connected with the water inlet end of the surface cooler; the fan is arranged at the bottom of the drying room.
作为优选,所述鲜风机器露点冷却器的出风端连接有第一风管,所述第一风管的另一端连接在振荡式热管的放热端上。Preferably, a first air pipe is connected to the air outlet end of the dew point cooler of the fresh air machine, and the other end of the first air pipe is connected to the heat release end of the oscillating heat pipe.
作为优选,所述振荡热管的吸热端连接有第二风管,所述第二风管的另一端连接在排风余热回收风柜的进风端上。Preferably, the heat absorbing end of the oscillating heat pipe is connected to a second air pipe, and the other end of the second air pipe is connected to the air inlet end of the wind cabinet for exhausting waste heat recovery.
作为优选,所述表冷器的底部设置有水触媒接水盘,所述水触媒接水盘的底端连接有排水管。Preferably, a water catalyst water receiving tray is provided at the bottom of the surface cooler, and a drain pipe is connected to the bottom end of the water catalyst water receiving tray.
作为优选,所述表冷器的出水端连接在排风余热回收风柜的入水端,所述排风余热回收风柜的出水端连接有冷水回水管。As a preference, the water outlet end of the surface cooler is connected to the water inlet end of the exhaust air waste heat recovery wind cabinet, and the water outlet end of the exhaust air waste heat recovery wind cabinet is connected to a cold water return pipe.
相比现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the utility model are:
1、鲜风进入本实用新型的烘房后,先与鲜风机器露点冷却器进行热交换,然后与振荡热管进行热交换,烘房顶部的空气与表冷器进行热交换,又与振荡热管进行热交换,实现气体的冷却,而冷水通过鲜风机器露点冷却器、表冷器、振荡热管后将热量吸收,实现气体脱 水、烘干的节能生产;1. After the fresh air enters the drying room of the utility model, it first exchanges heat with the dew point cooler of the fresh air machine, and then exchanges heat with the oscillating heat pipe. The air at the top of the drying room exchanges heat with the surface cooler, and then exchanges heat with the oscillating heat pipe Carry out heat exchange to realize the cooling of the gas, and the cold water absorbs the heat after passing through the dew point cooler, surface cooler and oscillating heat pipe of the fresh air machine, so as to realize the energy-saving production of gas dehydration and drying;
2、冷水进入本实用新型的烘房,先吸收鲜风机器露点冷却器中的热量,再流向表冷器吸收其热量,然后流入排风余热回收风柜吸收其热量,最后流入冷水回水管,重复利用,实现多部件冷凝脱水同时回收热量,效率高、耗能低,环保节能。2. When the cold water enters the drying room of the utility model, it first absorbs the heat in the dew point cooler of the fresh air machine, then flows to the surface cooler to absorb the heat, then flows into the exhaust air waste heat recovery fan cabinet to absorb the heat, and finally flows into the cold water return pipe. Reuse, realize multi-component condensation dehydration and recover heat at the same time, high efficiency, low energy consumption, environmental protection and energy saving.
附图说明Description of drawings
图1为本实用新型的烘房的结构示意图。Fig. 1 is the structural representation of the oven of the present utility model.
图2为图1中的Ⅰ-Ⅰ的剖面图。Fig. 2 is a sectional view of I-I in Fig. 1 .
其中,1、进风口;2、鲜风机器露点冷却器;3、振荡热管;31、振荡热管的放热端;32、振荡热管的吸热端;4、双联电动风阀;5、排风余热回收风柜;6、表冷器;7、风机;8、排风口;9、第一风管;10、第二风管。Among them, 1. Air inlet; 2. Dew point cooler of fresh air machine; 3. Oscillating heat pipe; 31. Exothermic end of oscillating heat pipe; 32. Endothermic end of oscillating heat pipe; 4. Double electric air valve; 5. 6. Surface cooler; 7. Fan; 8. Air outlet; 9. First air duct; 10. Second air duct.
具体实施方式detailed description
下面,结合附图以及具体实施方式,对本实用新型做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the utility model is described further:
实施例1:Example 1:
参照图1-2,一种烘房,包括鲜风机7器露点冷却器2、振荡热管、双联电动风阀4、排风余热回收风柜5、表冷器6和风机7。Referring to Fig. 1-2, a drying room includes a fresh air fan 7, a dew point cooler 2, an oscillating heat pipe, a double electric air valve 4, an exhaust waste heat recovery air cabinet 5, a surface cooler 6 and a fan 7.
烘房的入口设有进风口1,烘房内设有排风口8;进口风连接在鲜风机7器露点冷却器2的进风端,鲜风机7器露点冷却器2的出风端连接有第一风管9,第一风管9的另一端连接在振荡式热管的放热端上,The entrance of the drying room is provided with an air inlet 1, and the inside of the drying room is provided with an air outlet 8; the inlet air is connected to the air inlet end of the dew point cooler 2 of the fresh fan 7, and the air outlet end of the dew point cooler 2 of the fresh fan 7 is connected to There is a first air pipe 9, and the other end of the first air pipe 9 is connected to the heat release end of the oscillating heat pipe,
振荡热管的吸热端32连接在双联电动风阀4上,排风口8连接 在振荡热管的吸热端32,振荡热管的吸热端32连接有第二风管10,第二风管10的另一端连接在排风余热回收风柜5的进风端上,排风余热回收风柜5连接在振荡热管吸热端远离排风口8的一侧。The heat-absorbing end 32 of the oscillating heat pipe is connected to the double-connected electric air valve 4, the air outlet 8 is connected to the heat-absorbing end 32 of the oscillating heat pipe, and the heat-absorbing end 32 of the oscillating heat pipe is connected with the second air pipe 10, The other end of 10 is connected on the air inlet end of exhaust air waste heat recovery air cabinet 5, and exhaust air waste heat recovery air cabinet 5 is connected on the side away from the air outlet 8 at the end of the oscillating heat pipe.
鲜风机7器露点冷却器2的入水端连接有冷水供水管,鲜风机7器露点冷却器2的出水端连接在表冷器6的入水端上;风机7设置在烘房的底端。The water inlet end of the fresh fan 7 device dew point cooler 2 is connected with a cold water supply pipe, and the water outlet end of the fresh fan 7 device dew point cooler 2 is connected on the water inlet end of the surface cooler 6; the fan 7 is arranged at the bottom of the drying room.
表冷器6的底部设置有水触媒接水盘,水触媒接水盘的底端连接有排水管。The bottom of the surface cooler 6 is provided with a water catalyst water tray, and the bottom end of the water catalyst water tray is connected with a drain pipe.
表冷器6的出水端连接在排风余热回收风柜5的入水端,排风余热回收风柜5的出水端连接有冷水回水管。The water outlet end of the surface cooler 6 is connected to the water inlet end of the exhaust air waste heat recovery air cabinet 5, and the water outlet end of the exhaust air waste heat recovery air cabinet 5 is connected with a cold water return pipe.
该烘房进行脱水的方法,包括空气冷凝对流脱水方法和水冷却热回收方法。The dehydration method of the drying room includes an air condensation convection dehydration method and a water cooling heat recovery method.
空气冷凝对流脱水方法包括以下步骤:The air condensation convection dehydration method comprises the following steps:
1)鲜风从进风口1进入鲜风机7器露点冷却器2,与鲜风机7器露点冷却器2进行热交换,出现露点温度,露点温度指空气在水汽含量和气压都不改变的条件下,冷却到饱和时的温度,形象地说,就是空气中的水蒸气变为露珠时候的温度叫露点温度,鲜风吸水;吸收后的鲜风水汽密度降低,然后进入振荡热管的放热端31,鲜风与其进风端进行热交换,鲜风升温,湿度下降,除湿预热后的鲜风进入烘房风机7背压区,风机7背压区指的是风机7正转30分钟后进行负转,在正负交替时,形成风机7背压区,鲜风以较低的水蒸汽分压状态进入烘房,实现第一级脱水方法;1) The fresh air enters the dew point cooler 2 of the fresh fan 7 from the air inlet 1, and performs heat exchange with the dew point cooler 2 of the fresh fan 7, and the dew point temperature appears. The dew point temperature refers to the condition that the air does not change in water vapor content and air pressure. , the temperature when cooled to saturation, figuratively speaking, the temperature when the water vapor in the air turns into dew is called the dew point temperature, fresh air absorbs water; the absorbed fresh air water vapor density decreases, and then enters the heat release end of the oscillating heat pipe 31 , the fresh air exchanges heat with its air inlet end, the temperature of the fresh air rises, the humidity drops, and the fresh air after dehumidification and preheating enters the back pressure area of the fan 7 in the drying room. Negative rotation, when the positive and negative alternate, the back pressure area of the fan 7 is formed, and the fresh air enters the drying room at a lower water vapor partial pressure state, realizing the first-stage dehydration method;
2)在风机7的驱动下,烘房顶部湿梯度较高、水汽密度较大的空气与表冷器6进行热交换,使烘房顶部的空气达到露点温度析水,实现第二级脱水方法;2) Driven by the fan 7, the air with a higher humidity gradient and higher water vapor density on the top of the drying room exchanges heat with the surface cooler 6, so that the air on the top of the drying room reaches the dew point temperature and separates water, realizing the second-stage dehydration method ;
3)烘房顶部的空气在挤导作用下,挤导作用指的是烘房顶部的空气温度和饱和湿度最高,风机7转动形成的流动空气挤压顶部的这些空气的作用,通过排风口8进入振荡热管的放热端31,在振荡热管导热作用下,排气热量高效传导至其放热端对鲜风加热,烘房顶部的空气与其放热端进行热交换,使烘房顶部的空气温度升高,湿度下降,进入排风余热回收风柜5,实现第三级脱水方法。3) The air at the top of the drying room is under the effect of squeezing and guiding, which means that the air temperature and saturated humidity at the top of the drying room are the highest, and the flowing air formed by the rotation of the fan 7 squeezes the air at the top, and passes through the air outlet 8 enters the heat release end 31 of the oscillating heat pipe, and under the action of heat conduction of the oscillating heat pipe, the exhaust heat is efficiently transferred to the heat release end to heat the fresh air, and the air at the top of the drying room exchanges heat with its heat release end, so that the air on the top of the drying room Air temperature rises, humidity drops, and enters exhaust waste heat recovery wind cabinet 5, realizes the third stage dehydration method.
水冷却热回收方法包括以下步骤:The water cooling heat recovery method includes the following steps:
1)冷水进入鲜风机7器露点冷却器2,吸收鲜风释放到鲜风机7器露点冷却器2的热量,同时鲜风析出的水分流入表冷器6;1) The cold water enters the dew point cooler 2 of the fresh air blower 7 and absorbs the heat released by the fresh air to the dew point cooler 2 of the fresh air blower 7, while the moisture separated by the fresh air flows into the surface cooler 6;
2)冷水吸收表冷器6中烘房顶部的空气释放的热量,然后使烘房温梯度较高、水汽密度较大的空气脱水后流入排风余热回收风柜5;2) The cold water absorbs the heat released by the air at the top of the drying room in the surface cooler 6, and then dehydrates the air with a higher temperature gradient and a higher water vapor density in the drying room and flows into the exhaust air waste heat recovery wind cabinet 5;
3)冷水继续吸收排风余热回收风柜5中的热量,再流入冷水回水管,通过系统冷水回水管供热给热泵利用。3) The cold water continues to absorb the heat in the wind cabinet 5 for exhaust waste heat recovery, then flows into the cold water return pipe, and supplies heat to the heat pump through the system cold water return pipe.
综上所述,本实用新型的烘房,是热风干燥方法的节能环保装置,是配合覆叠式大温差热泵冷、热源介质水处理烘房的负荷运行时设置三级脱水和三级余热回收重用的装置,利用阶梯式工作介质的温度处理烘干方法过程温、湿度的要求,实现较大节能效果同时达到热污染零排放。To sum up, the drying room of the present utility model is an energy-saving and environment-friendly device for hot air drying method. It is equipped with three-stage dehydration and three-stage waste heat recovery when the load operation of the overlapping heat pump with large temperature difference heat pump is used for cooling and heat source medium water treatment. The reusable device uses the temperature of the stepped working medium to deal with the temperature and humidity requirements of the drying method to achieve a greater energy saving effect and zero discharge of heat pollution.
对本领域的技术人员来说,可根据以上描述的技术方案以及构 思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。Those skilled in the art can make other corresponding changes and deformations according to the above-described technical solutions and ideas, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620999823.4U CN206222827U (en) | 2016-08-30 | 2016-08-30 | a drying room |
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| CN201620999823.4U CN206222827U (en) | 2016-08-30 | 2016-08-30 | a drying room |
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| CN206222827U true CN206222827U (en) | 2017-06-06 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106225432A (en) * | 2016-08-30 | 2016-12-14 | 广州皇上皇集团股份有限公司 | A drying room and a dehydration method using the drying room |
| CN119802913A (en) * | 2025-01-20 | 2025-04-11 | 广州皇上皇集团股份有限公司 | A production system and control method for comprehensive utilization of cold and heat energy |
-
2016
- 2016-08-30 CN CN201620999823.4U patent/CN206222827U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106225432A (en) * | 2016-08-30 | 2016-12-14 | 广州皇上皇集团股份有限公司 | A drying room and a dehydration method using the drying room |
| CN119802913A (en) * | 2025-01-20 | 2025-04-11 | 广州皇上皇集团股份有限公司 | A production system and control method for comprehensive utilization of cold and heat energy |
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Granted publication date: 20170606 Effective date of abandoning: 20190521 |