CN206210716U - A kind of motor-driven two phase relay - Google Patents

A kind of motor-driven two phase relay Download PDF

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CN206210716U
CN206210716U CN201621267871.0U CN201621267871U CN206210716U CN 206210716 U CN206210716 U CN 206210716U CN 201621267871 U CN201621267871 U CN 201621267871U CN 206210716 U CN206210716 U CN 206210716U
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moving
contact
motor
wire connector
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周斌
谢菲
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Zhuhai Beautiful Technology Co Ltd
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Abstract

本实用新型公开了一种电机驱动的二相继电器,该继电器包括:一电机连接蜗杆所驱动的涡轮齿轮副,驱动异形齿轮,异形齿轮带动连杆驱动滑动条,滑动条带动第一动触点和第二动触点移动,实现与第一静触点和第二静触点的接触或断开。第一动簧片组端头卡槽和第二动簧片组端头卡槽与异形齿轮位于同一层面空间。本实用新型第一个有益效果是蜗轮蜗杆传动有良好的自锁特性,使触点的电寿命和抗电弧能力增强,也有利于继电器实现自动化生产,从而可降低制造成本和提高质量的一致性。第二个优点是本继电器更加趋于薄型化,减小了继电器体积,优化了产品结构;第三个优点是为单相供电设计了两组触点,同时接通或断开火线和零线,大大增加了用电安全性。

The utility model discloses a two-phase relay driven by a motor. The relay comprises: a turbine gear pair driven by a motor connected with a worm to drive a special-shaped gear, the special-shaped gear drives a connecting rod to drive a sliding bar, and the sliding bar drives a first movable contact Move with the second movable contact to realize contact or disconnection with the first static contact and the second static contact. The first moving reed group terminal clamping groove and the second movable reed group terminal clamping groove are located in the same level space as the special-shaped gear. The first beneficial effect of the utility model is that the worm gear transmission has good self-locking characteristics, which enhances the electrical life and arc resistance of the contacts, and is also conducive to the automatic production of relays, thereby reducing manufacturing costs and improving quality consistency . The second advantage is that the relay tends to be thinner, which reduces the size of the relay and optimizes the product structure; the third advantage is that two sets of contacts are designed for single-phase power supply, and the live wire and neutral wire are connected or disconnected at the same time , greatly increasing the safety of electricity use.

Description

一种电机驱动的二相继电器A two-phase relay driven by a motor

技术领域technical field

本实用新型涉及一种继电器,尤其是应用于单相智能电表中作为负荷开关使用的并由电机驱动的二相继电器。The utility model relates to a relay, in particular to a two-phase relay used as a load switch in a single-phase smart meter and driven by a motor.

背景技术Background technique

负荷开关是智能电表实现费控功能的关键元器件,现有技术多使用磁保持继电器作为智能电表中的负荷开关。The load switch is the key component of the smart meter to realize the function of charge control. In the prior art, the magnetic latching relay is mostly used as the load switch in the smart meter.

由于磁保持继电器在抗恒定磁场、接触电阻、触点压力、抗冲击振动、杭电弧磨损方面存在不足,导致在智能电表运行使用时出现烧表、被窃电、误动作、运行不稳定的问题时有发生,根据国家电网公司对故障智能电表的故障统计,在使用磁保持继电器作为负荷开关的智能电表中,因负荷开关问题造成智能电表故障的比例在所有元器件中的占比最高。Due to the shortcomings of magnetic latching relays in terms of anti-constant magnetic field, contact resistance, contact pressure, anti-shock vibration, and arc wear, problems such as meter burning, power theft, malfunction, and unstable operation occur when smart meters are running. It happens from time to time. According to the State Grid Corporation of China's failure statistics on faulty smart meters, among smart meters using magnetic latching relays as load switches, the proportion of smart meter failures caused by load switch problems accounts for the highest proportion of all components.

现有技术中,已有使用电机驱动的继电器,其中的单相继电器只能用于切换火线,不控制零线。In the prior art, there are relays driven by motors, and the single-phase relays can only be used to switch the live wire and not control the neutral wire.

同样,三相继电器如图1所示,该技术方案仅接通或断开三相火线,对零线(在单相供电时为地线)也未作控制,这样不利于安全用电。Similarly, the three-phase relay is shown in Figure 1. This technical solution only connects or disconnects the three-phase live wire, and does not control the neutral wire (ground wire in the case of single-phase power supply), which is not conducive to safe electricity use.

因为对于单相继电器而言,当火线、零线接反时,可能会对使用人员造成触电的危险;实际电网中的零线对地的电压不是真正的0V,而总是有一个低电压,这个电压在一定程度上同样会有危险性;例如当电线因绝缘破损等原因漏电时,有造成人员触电的隐患。Because for a single-phase relay, when the live wire and the neutral wire are reversed, it may cause electric shock to the user; the voltage of the neutral wire to ground in the actual grid is not really 0V, but there is always a low voltage, This voltage is also dangerous to a certain extent; for example, when the wire leaks due to insulation damage and other reasons, there is a hidden danger of electric shock.

实用新型内容Utility model content

为了解决磁保持继电器在应用于智能电表中时出现的抗恒定磁场、接触电阻、触点压力、抗冲击振动、杭电弧磨损方面的不足,以及对于单相继电器而言,当火线、零线接反时,可能造成触电的危险;以及电网中的零线对地的电压不是真正的0V,当电线因绝缘破损等原因漏电时,有造成触电的隐患的问题,本实用新型提供了一种应用于单相智能电表中由电机驱动的二相继电器。In order to solve the deficiencies of magnetic latching relays in anti-constant magnetic field, contact resistance, contact pressure, anti-shock and vibration, and arc wear when applied to smart meters, and for single-phase relays, Inversely, it may cause the danger of electric shock; and the voltage of the neutral line in the power grid to the ground is not really 0V. When the wire leaks due to insulation damage and other reasons, there is a hidden danger of electric shock. The utility model provides an application A two-phase relay driven by a motor in a single-phase smart meter.

本实用新型采用以下技术方案来实现。The utility model is realized by adopting the following technical solutions.

设计一种电机驱动的二相继电器,所述继电器包括:Design a motor-driven two-phase relay comprising:

壳体内设置有电机,所述电机连接的蜗杆驱动涡轮齿轮副,涡轮齿轮副驱动异形齿轮,异形齿轮带动连杆,连杆带动滑动条,滑动条带动第一动触点和第二动触点移动,使第一动触点与第一静触点闭合或断开,以及第二动触点与第二静触点闭合或断开;The housing is provided with a motor, the worm connected to the motor drives the worm gear pair, the worm gear pair drives the special-shaped gear, the special-shaped gear drives the connecting rod, the connecting rod drives the sliding bar, and the sliding bar drives the first movable contact and the second movable contact moving so that the first movable contact is closed or disconnected from the first stationary contact, and the second movable contact is closed or disconnected from the second stationary contact;

所述第一动触点通过第一动簧片组与第一动簧引出片电连接,所述第一动簧引出片引出在壳体外的部分为火线接头一,所述第一静触点通过第一静簧片引出在壳体外的部分为火线接头二;The first moving contact is electrically connected to the first moving spring lead-out piece through the first moving reed group, the part of the first moving spring lead-out piece leading out of the housing is live wire joint one, and the first static contact The part drawn out of the shell through the first static spring is the live wire connector 2;

所述第二动触点通过第二动簧片组与第一动簧引出片电连接,所述第二动簧引出片引出在壳体外的部分为地线接头一,所述第二静触点通过第二静簧片引出在壳体外的部分分别为地线接头二和地线接头三。The second movable contact is electrically connected to the first movable spring lead-out piece through the second movable reed group, the part of the second movable spring lead-out piece drawn out of the housing is the ground wire joint one, and the second static contact The parts drawn out of the housing through the second static spring are the ground wire connector two and the ground wire connector three.

所述地线接头一至地线接头三之间的距离小于火线接头一至火线接头二之间的距离。The distance between the ground wire connector 1 and the ground wire connector 3 is smaller than the distance between the live wire connector 1 and the live wire connector 2.

所述滑动条有向上的第一动簧片组端头卡槽和第二动簧片组端头卡槽,分别用于容纳第一动簧片组端头和第二动簧片组端头;所述第一动簧片组端头卡槽和第二动簧片组端头卡槽与异形齿轮位于同一平面位置。The sliding bar has an upward first moving reed group end card slot and a second moving reed group end card slot for respectively accommodating the first moving reed group end and the second moving reed group end ; The slots at the ends of the first moving reed group and the slots at the ends of the second moving reed group are located on the same plane as the special-shaped gears.

与现有技术相比较,本实用新型的有益效果是:除了电机驱动方式提高了动静触点的压力,并且能使动静触点柔性接触,消除了触点回跳,使触点的电寿命和抗电弧能力加大的优点之外,本实用新型第一动簧片组端头卡槽和第二动簧片组端头卡槽与异形齿轮位于同一层面空间,减小了继电器体积,优化了产品结构;本实用新型对于单相供电而言,在切断火线的同时,也切断零线,保证了用电安全。为了避免火线、零线接反,在零线接头处增加接地端子,保证了零线接头不会接错。Compared with the prior art, the beneficial effect of the utility model is: in addition to the motor driving method, the pressure of the dynamic and static contacts is increased, and the dynamic and static contacts can be flexibly contacted, the bounce of the contacts is eliminated, and the electrical life of the contacts and In addition to the advantages of increased arc resistance, the slots at the end of the first moving reed group and the second slot at the end of the second moving reed group of the utility model are located in the same level space as the special-shaped gear, which reduces the volume of the relay and optimizes the Product structure; for single-phase power supply, the utility model cuts off the neutral wire while cutting off the live wire, thus ensuring the safety of electricity use. In order to avoid reverse connection of live wire and neutral wire, a grounding terminal is added at the neutral wire connector to ensure that the neutral wire connector will not be connected incorrectly.

附图说明Description of drawings

图1为现有技术中一种电机驱动的三相继电器的主视示意图,由该图可以看出,该继电器只控制三相火线;Fig. 1 is a schematic diagram of a front view of a motor-driven three-phase relay in the prior art, as can be seen from this figure, the relay only controls the three-phase live wire;

图2为本实用新型所述一种电机驱动的二相继电器的主视示意图;Fig. 2 is the front schematic diagram of a kind of motor-driven two-phase relay described in the utility model;

图3为本实用新型所述一种电机驱动的二相继电器驱动装置的第一动簧片组端头卡槽和第二动簧片组端头卡槽与异形齿轮处于同一平面位置的立体示意图;Fig. 3 is a three-dimensional schematic diagram of a motor-driven two-phase relay drive device according to the present invention, in which the slots at the end of the first moving reed group and the slot at the end of the second moving reed group are on the same plane as the special-shaped gear ;

图4为本实用新型所述一种电机驱动的二相继电器的各个接头的位置设置的立体示意图。Fig. 4 is a three-dimensional schematic diagram of the position setting of each joint of a motor-driven two-phase relay according to the present invention.

具体实施方式detailed description

下面结合具体的实施方式来对本实用新型进行说明。The utility model will be described below in conjunction with specific embodiments.

如图2~4所示,设计一种电机驱动的二相继电器,所述继电器包括: 壳体1,所述壳体1内设置有电机2,其特征在于:所述电机2连接的蜗杆13驱动涡轮齿轮副9,涡轮齿轮副9驱动异形齿轮12,异形齿轮12带动连杆11,连杆11带动滑动条10,滑动条10带动第一动触点5和第二动触点16移动,使第一动触点5与第一静触点6闭合或断开,以及第二动触点16与第二静触点15闭合或断开;As shown in Figures 2 to 4, a motor-driven two-phase relay is designed, the relay includes: a housing 1, a motor 2 is arranged in the housing 1, and the feature is that the worm 13 connected to the motor 2 Drive the turbine gear pair 9, the turbine gear pair 9 drives the special-shaped gear 12, the special-shaped gear 12 drives the connecting rod 11, the connecting rod 11 drives the sliding bar 10, and the sliding bar 10 drives the first movable contact 5 and the second movable contact 16 to move, Make the first movable contact 5 and the first static contact 6 close or disconnect, and the second movable contact 16 and the second static contact 15 close or disconnect;

所述第一动触点5通过第一动簧片组4与第一动簧引出片3电连接,所述第一动簧引出片3引出在壳体1外的部分为火线接头一21,所述第一静触点6通过第一静簧片7引出在壳体1外的部分为火线接头二22;The first moving contact 5 is electrically connected to the first moving spring lead-out piece 3 through the first moving reed group 4, and the part of the first moving spring lead-out piece 3 drawn out of the housing 1 is a live wire connector-21, The part of the first static contact 6 drawn out of the housing 1 through the first static spring 7 is the live wire connector 2 22;

所述第二动触点16通过第二动簧片组17与第一动簧引出片18电连接,所述第二动簧引出片18引出在壳体1外的部分为地线接头一61,所述第二静触点15通过第二静簧片14引出在壳体1外的部分分别为地线接头二62和地线接头三63。The second movable contact 16 is electrically connected to the first movable spring lead-out piece 18 through the second movable reed group 17, and the part of the second movable spring lead-out piece 18 drawn out of the housing 1 is the ground wire connector 1 61 , the parts of the second static contact 15 drawn out of the housing 1 through the second static spring piece 14 are the ground wire connector 2 62 and the ground wire connector 3 63 respectively.

所述地线接头一61至地线接头三63之间的距离小于火线接头一21至火线接头二22之间的距离。The distance between the ground wire connector 1 61 and the ground wire connector 3 63 is smaller than the distance between the live wire connector 1 21 and the live wire connector 2 22 .

所述滑动条10有向上的第一动簧片组端头卡槽101和第二动簧片组端头卡槽102,分别用于容纳第一动簧片组端头和第二动簧片组端头;所述第一动簧片组端头卡槽101和第二动簧片组端头卡槽102与异形齿轮12位于同一平面位置。The sliding bar 10 has an upward first moving reed group end clip slot 101 and a second moving reed group end clip slot 102, which are used to accommodate the first moving reed group end and the second moving reed respectively. group end; the first moving reed group end slot 101 and the second moving reed group end slot 102 are located on the same plane as the special-shaped gear 12 .

本实用新型所述一种电机驱动的二相继电器各部件的结构关系及工作原理是:The structural relationship and working principle of each part of a motor-driven two-phase relay described in the utility model are:

所述电机2固定安装在壳体1内,电机轴上装有一个蜗杆13;蜗杆13与蜗轮齿轮副9啮合;蜗轮齿轮副9的中心是钢轴8,异形齿轮12固定安装在壳体1内,异形齿轮12与蜗轮齿轮副9啮合。The motor 2 is fixedly installed in the housing 1, and a worm 13 is installed on the motor shaft; the worm 13 meshes with the worm gear pair 9; the center of the worm gear pair 9 is a steel shaft 8, and the special-shaped gear 12 is fixedly installed in the housing 1 , The special-shaped gear 12 meshes with the worm gear pair 9.

如图2所示,涡轮齿轮副9驱动异形齿轮12,异形齿轮12带动连杆11,连杆11带动滑动条10,滑动条10带动第一动触点5和第二动触点16移动,使第一动触点5与第一静触点6闭合或断开,以及第二动触点16与第二静触点15闭合或断开;As shown in Figure 2, the worm gear pair 9 drives the special-shaped gear 12, the special-shaped gear 12 drives the connecting rod 11, the connecting rod 11 drives the sliding bar 10, and the sliding bar 10 drives the first movable contact 5 and the second movable contact 16 to move, Make the first movable contact 5 and the first static contact 6 close or disconnect, and the second movable contact 16 and the second static contact 15 close or disconnect;

如图3所示,所述滑动条10有向上的第一动簧片组端头卡槽101和第二动簧片组端头卡槽102,结合图2所示,分别用于容纳第一动簧片组端头和第二动簧片组端头;两个端头的下边才是触点,由于第一动簧片组4和第二动簧片组17都是弹性很强的,所以两组触点的接触是可靠的。As shown in FIG. 3 , the sliding bar 10 has an upward first moving reed set end draw-in groove 101 and a second moving reed set end draw-in groove 102 , as shown in FIG. The end of the moving reed group and the second moving reed group end; the bottom of the two ends is the contact point, because the first moving reed group 4 and the second moving reed group 17 are very elastic, So the contact of the two sets of contacts is reliable.

由于本实用新型采用向上设计第一动簧片组端头卡槽101和第二动簧片组端头卡槽102,所以将电机2,驱动机构和引出的接头全部设计在一个层面之中,也就大大缩小了本实用新型的体积。Since the utility model adopts the upward design of the first movable reed group end draw-in groove 101 and the second movable reed set end draw-in groove 102, the motor 2, the drive mechanism and the drawn joints are all designed in one level, Just greatly reduced the volume of the present utility model.

与现有技术相比较,在保持原有正反向脉冲驱动模式的前提下,本实用新型第一个有益效果是电机驱动方式提高了动静触点的压力,并且能使动静触点柔性接触,消除了触点回跳,在继电器处于闭合或打开工况时,蜗轮蜗杆传动有良好的自锁特性,使触点的电寿命和抗电弧能力增强,也有利于继电器实现自动化生产,从而可降低制造成本和提高质量的一致性。Compared with the prior art, under the premise of maintaining the original positive and negative pulse drive mode, the first beneficial effect of the utility model is that the motor drive mode increases the pressure of the dynamic and static contacts, and enables the flexible contact of the dynamic and static contacts, Contact bouncing is eliminated. When the relay is closed or open, the worm gear transmission has good self-locking characteristics, which enhances the electrical life and arc resistance of the contacts, and is also conducive to the automatic production of the relay, thereby reducing Manufacturing costs and improved consistency of quality.

第二个优点是本继电器更加趋于薄型化,减小了继电器体积,优化了产品结构;The second advantage is that the relay tends to be thinner, which reduces the volume of the relay and optimizes the product structure;

第三个优点是为单相供电设计了两组触点,同时接通或断开火线和零线,大大增加了用电安全性。The third advantage is that two sets of contacts are designed for single-phase power supply, and the live wire and neutral wire are connected or disconnected at the same time, which greatly increases the safety of electricity use.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (3)

1.一种电机驱动的二相继电器,所述继电器包括壳体(1),所述壳体(1)内设置有电机(2),其特征在于:所述电机(2)连接的蜗杆(13)驱动涡轮齿轮副(9),涡轮齿轮副(9)驱动异形齿轮(12),异形齿轮(12)带动连杆(11),连杆(11)带动滑动条(10),滑动条(10)带动第一动触点(5)和第二动触点(16)移动,使第一动触点(5)与第一静触点(6)闭合或断开,以及第二动触点(16)与第二静触点(15)闭合或断开;1. A two-phase relay driven by a motor, the relay includes a housing (1), and a motor (2) is arranged inside the housing (1), characterized in that: the worm connected to the motor (2) ( 13) Drive the turbine gear pair (9), the turbine gear pair (9) drives the special-shaped gear (12), the special-shaped gear (12) drives the connecting rod (11), the connecting rod (11) drives the sliding bar (10), the sliding bar ( 10) Drive the first moving contact (5) and the second moving contact (16) to move, so that the first moving contact (5) and the first static contact (6) are closed or disconnected, and the second moving contact The point (16) is closed or disconnected from the second static contact (15); 所述第一动触点(5)通过第一动簧片组(4)与第一动簧引出片(3)电连接,所述第一动簧引出片(3)引出在壳体(1)外的部分为火线接头一(21),所述第一静触点(6)通过第一静簧片(7)引出在壳体(1)外的部分为火线接头二(22);The first moving contact (5) is electrically connected to the first moving spring lead-out piece (3) through the first moving reed group (4), and the first moving spring lead-out piece (3) is led out of the casing (1 ) is live wire connector one (21), and the first static contact (6) is led out of the housing (1) through the first static spring (7) is live wire connector two (22); 所述第二动触点(16)通过第二动簧片组(17)与第一动簧引出片(18)电连接,所述第二动簧引出片(18)引出在壳体(1)外的部分为地线接头一(61),所述第二静触点(15)通过第二静簧片(14)引出在壳体(1)外的部分分别为地线接头二(62)和地线接头三(63)。The second movable contact (16) is electrically connected to the first movable spring lead-out piece (18) through the second movable reed group (17), and the second movable spring lead-out piece (18) is led out of the case (1 ) is the ground wire connector one (61), and the second static contact (15) is drawn out of the housing (1) through the second static spring (14) and is respectively the ground wire connector two (62 ) and ground connector three (63). 2.根据权利要求1所述的一种电机驱动的二相继电器,其特征在于:2. A motor-driven two-phase relay according to claim 1, characterized in that: 所述地线接头一(61)至地线接头三(63)之间的距离小于火线接头一(21)至火线接头二(22)之间的距离。The distance between the first ground wire connector (61) and the third ground wire connector (63) is smaller than the distance between the first live wire connector (21) and the second live wire connector (22). 3.根据权利要求1所述的一种电机驱动的二相继电器,其特征在于:3. A motor-driven two-phase relay according to claim 1, characterized in that: 所述滑动条(10)有向上的第一动簧片组端头卡槽(101)和第二动簧片组端头卡槽(102),分别用于容纳第一动簧片组端头和第二动簧片组端头;所述第一动簧片组端头卡槽(101)和第二动簧片组端头卡槽(102)与异形齿轮(12)位于同一平面位置。The sliding bar (10) has an upward first moving reed set end slot (101) and a second moving reed set end locking slot (102), which are respectively used to accommodate the first moving reed set end and the end of the second moving reed group; the slot (101) at the end of the first moving reed group and the slot (102) at the end of the second moving reed group are located on the same plane as the special-shaped gear (12).
CN201621267871.0U 2016-11-23 2016-11-23 A kind of motor-driven two phase relay Expired - Fee Related CN206210716U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107170649A (en) * 2017-06-08 2017-09-15 广西睿奕科技发展有限公司 It is a kind of to simultaneously turn off zero line and the magnetic latching relay of phase line
WO2024104199A1 (en) * 2022-11-14 2024-05-23 厦门宏发汽车电子有限公司 Relay module and relay control system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107170649A (en) * 2017-06-08 2017-09-15 广西睿奕科技发展有限公司 It is a kind of to simultaneously turn off zero line and the magnetic latching relay of phase line
WO2024104199A1 (en) * 2022-11-14 2024-05-23 厦门宏发汽车电子有限公司 Relay module and relay control system

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