CN206208786U - Transposed conductor appearance defect on-line measuring device - Google Patents

Abstract

The utility model is related to a kind of transposed conductor appearance defect on-line measuring device.By regularly sole, adjustable height support frame, device mounting base, left and right, positioning adjustable precision well cabinet frame, left and right side photoelectricity opposite type sensor locating rack, upper and lower sidelight electricity opposite type sensor locating rack, left and right side photoelectricity opposite type sensor, upper and lower sidelight electricity opposite type sensor, DC24V power supplys, electric control box, motor siren and ann reset button are constituted up and down.The device passes through accurate well cabinet frame block roller and positions, the detection of four plane edge photocells, can effectively continuous on-line checking monitoring transposed conductor profile variation defect.The security quality of transposed conductor product is greatly improved, transposed conductor application potential safety hazard is reduced, the generation of product quality accident is reduced.The utility model is simple and reasonable, workable, can very well be embodied as the transposed conductor during processing and enter the ND detection for having a metamorphosis defect such as row conductor dislocation, wire jumper.

Description

Transposed conductor appearance defect on-line measuring device

Technical field

The utility model belongs to plant equipment field of engineering technology, and in particular to a kind of transposed conductor appearance defect on-line checking Device.

Background technology

In recent years, putting into operation with China's extra-high voltage 1000KV power networks, the electromagnetic wire production to matching transformer will Ask and also improve therewith, I is taken charge of as the backbone for providing supporting electromagnetic wire in being built in national extra-high voltage grid for extra-high voltage transformer Enterprise, during the entire process of electromagnetic wire is produced, in addition to electromagnetic wire electric, mechanical performance quality in itself is focused on, to electromagnetic wire The appearance and size and flatness of product also have very strict requirement.We have found during the manufacturing of transposed conductor, Due to a variety of abnormal conditions（Such as the bad card line of enamel-covered wire winding displacement, transposition head frock or adjustment exception etc.）Happen occasionally, can make There is metamorphosis defect into transposed conductor dislocation, wire jumper etc. are ND, make outside script rule, smooth transposed conductor product See and produce subtle flow, cause product defect.The presence of the defect brings peace to the coiling of transformer coil and final application Full hidden danger, or even because of a slight wire jumper multinomial properties of product can be caused not up to standard, so as to cause to scrap, bring no small warp Ji loss.

In a word, it is to the weak point that wire profile is brought in existing transposed conductor production process：（1）Wire dislocation, jump Line is difficult to be found；（2）Once there is dislocation or wire jumper, shutdown is gently then needed to reprocess product, it is heavy then cause that performance is up to standard, product Product are scrapped, and bring very big economic loss；（3）May if problematic wire is come into operation coiling transformer heart yearn by user Bring transformer performance unqualified or use of reaching the standard grade after bring potential safety hazard to power network power transmission and distribution, lose inestimable.

The content of the invention

The purpose of this utility model is the transposition for proposing to be carried out for the transposed conductor in production and processing online profile measurement Wire appearance defect on-line measuring device.

The utility model proposes transposed conductor appearance defect on-line measuring device, by regularly sole 1, adjustable height Support frame 2, device mounting base 3, left and right position adjustable precision well cabinet frame 4, position adjustable precision well cabinet frame 5, left side light up and down Electric opposite type sensor locating rack 6, right side photoelectricity opposite type sensor locating rack 7, upside photoelectricity opposite type sensor locating rack 8, downside Photoelectricity opposite type sensor locating rack 9, left side photoelectricity opposite type sensor 10, right side photoelectricity opposite type sensor 11, upside photoelectricity are to penetrating Sensor 12, downside photoelectricity opposite type sensor 13, DC24V power supplys 14, electric control box 15, motor siren 16 and ann reset Button 17 is constituted, wherein：

It is pedestal with regularly sole 1, mounting base 3 is fixed on regularly sole 1 by adjustable height support frame 2 Top, left and right positions adjustable precision well cabinet frame 4 and is installed on the crown center position of device mounting base 3, described device mounting base 3 It is bolted left and right and positions adjustable precision well cabinet frame 4, the left and right positioning adjustable precision well cabinet frame 4 is by rotatable left and right Two positioning rollers, left and right clamp loosens regulation handle and connector composition, and the positioning roller of left and right two passes through screw connecting piece Connection, screw connecting piece loosens regulation handle and is connected with left and right clamping；Left and right positions the rotatable left and right of adjustable precision well cabinet frame 4 Two shaft ends of positioning roller are respectively by nut and left side photoelectricity opposite type sensor locating rack 6 and right side photoelectricity opposite type sensor Locating rack 7 is fixedly connected, on the left side photoelectricity opposite type sensor locating rack 6 and right side photoelectricity opposite type sensor locating rack 7 point Left side photoelectricity opposite type sensor 10 and right side photoelectricity opposite type sensor 11 are not fixed with；Left and right positions adjustable precision well cabinet frame 4 Right side is bolted installs lower positioning adjustable precision well cabinet frame 5, adjustable precision well cabinet frame 5 is positioned up and down and is fixed on installation The top of base plate 3；Up and down positioning adjustable precision well cabinet frame 5 by rotatable upper and lower two shelves rollers, clamp loosen regulation handle up and down Constituted with connector, upper and lower two positioning rollers are connected by screw connecting piece, screw connecting piece loosens regulation with clamping up and down Handle is connected；The shaft end of upper and lower two shelves rollers is respectively by nut and upside photoelectricity opposite type sensor locating rack 8 and downside Photoelectricity opposite type sensor locating rack 9 is fixedly connected, and the upside photoelectricity opposite type sensor locating rack 8 and downside photoelectricity are to penetrating sensing Device locating rack 9 is connected with upside photoelectricity opposite type sensor 12 and downside photoelectricity opposite type sensor 13 respectively by bolt；

The lower left side of device mounting base 3 has been bolted to connection DC24V power supplys 14 and electric control box 15, The side of the electric control box 15 is provided with ann reset button 17, and the lower section of the electric control box 15 is provided with motor siren 16。

In the utility model, DC24 power supplys 14 by cable respectively with left side photoelectricity opposite type sensor 10, right side photoelectricity Opposite type sensor 11, upside photoelectricity opposite type sensor 12 and downside photoelectricity opposite type sensor 13 are connected.

In the utility model, left and right positioning adjustable precision well cabinet frame 4, up and down the positioning adjustable precision well cabinet frame 5, by Shelves roller, clamping loosen regulation handle and connector composition, with the use of can to processing moving process in transposed conductor on bottom left The right side is positioned, so as to left side photoelectricity opposite type sensor 10, right side photoelectricity opposite type sensor 11, upside photoelectricity opposite type sensor 12nd, downside photoelectricity opposite type sensor 13 is by infrared visible tiny beam detection wire profile, accuracy of detection >=0.5mm.

In the utility model, the side of the electric control box 15 is provided with ann reset button 17, and lower section is provided with motor alarm Device 16.Once finding that appearance defect can trigger alarm in production.Operating personnel can carry out defect processing according to alarm sounds, Pressing ann reset button can eliminate lasting alarm, and can again operate production.

The beneficial effects of the utility model are：Positioned by accurate well cabinet frame block roller, the detection of four plane edge photocells, energy Effectively continuous on-line checking monitors transposed conductor profile variation defect；Greatly improve the safe product of transposed conductor product Matter, reduces transposed conductor application potential safety hazard, reduces the generation of product quality accident.The utility model simple structure is closed Reason, it is workable, can be embodied as very well processing during transposed conductor enter row conductor dislocation, wire jumper etc. be difficult discovery The detection for having metamorphosis defect.Automation mechanized operation is capable of achieving, Practical Performance is good.

Brief description of the drawings

Fig. 1：The whole owner's view of detection means；

Fig. 2：Detection means top view；

Fig. 3：Detection means is adjustable well cabinet frame left view；

Label in figure：1 is regularly sole, 2 is adjustable height support frame, 3 be device mounting base, 4 for left and right is fixed Position adjustable precision well cabinet frame, about 5 positioning adjustable precision well cabinet frames, 6 be left side photoelectricity opposite type sensor locating rack, 7 be right side Photoelectricity opposite type sensor locating rack, 8 be upside photoelectricity opposite type sensor locating rack, 9 be downside photoelectricity opposite type sensor locating rack, 10 it is left side photoelectricity opposite type sensor, 11 be right side photoelectricity opposite type sensor, 12 be upside photoelectricity opposite type sensor, 13 is downside Photoelectricity opposite type sensor, 14 be DC24V power supplys, 15 be electric control box, 16 be motor siren, 17 be ann reset button.

Specific embodiment

The utility model is further illustrated below in conjunction with the accompanying drawings.

Embodiment 1：As shown in Figure 1, Figure 2, Figure 3 shows, transposed conductor appearance defect on-line measuring device is by regularly sole 1st, adjustable height support frame 2, device mounting base 3, left and right position adjustable precision well cabinet frame 4, position adjustable precision well word up and down Frame 5, left side photoelectricity opposite type sensor locating rack 6, right side photoelectricity opposite type sensor locating rack 7, upside photoelectricity opposite type sensor are determined Position frame 8, downside photoelectricity opposite type sensor locating rack 9, left side photoelectricity opposite type sensor 10, right side photoelectricity opposite type sensor 11, on Sidelight electricity opposite type sensor 12, downside photoelectricity opposite type sensor 13, DC24V power supplys 14, electric control box 15, motor siren 16th, ann reset button 17 is constituted, and with device mounting base 3 as pedestal, left and right precision is fixed in center section with bolt connection can Well cabinet frame 4, the accurate adjustable well cabinet frame 4 in left and right is adjusted rotatable shelves roller and regulation handle to be housed, is fixed by nut in the shaft end of shelves roller Connection left side photoelectricity opposite type sensor locating rack 6, right side photoelectricity opposite type sensor locating rack 7, left side photoelectricity opposite type sensor is determined Left side photoelectricity opposite type sensor 10, right side photoelectricity is respectively fixed with position frame 6 and right side photoelectricity opposite type sensor locating rack 7 to penetrating Sensor 11；

Upper and lower adjustable precision well cabinet frame 5, upper and lower adjustable precision well word are fixed with bolt connection on the right side of device mounting base 3 Frame 5 is equipped with rotatable shelves roller and regulation handle, and being fixedly connected upside photoelectricity opposite type sensor by nut in the shaft end of shelves roller positions Frame 8, downside photoelectricity opposite type sensor locating rack 9, upside photoelectricity opposite type sensor locating rack 8, downside photoelectricity opposite type sensor are determined Position frame 9 is respectively fixed with upside photoelectricity opposite type sensor 12, downside photoelectricity opposite type sensor 13；

DC24V power supplys 14, electric control box 15, electric control box are fixed with the left side lower backside of device mounting base 3 15 sides are provided with ann reset button 17, lower section and are provided with motor siren 16.

When preparing to carry out adding appearance defect to detect to processing operating transposed conductor, the utility model device can be pacified Between two wrapped cages of insulation of transposition line production line, transposed conductor operation around here is relatively steady, and detection precision is high.Transposition During wire start production, the input of DC24V power supplys 14 connects with 220V external powers, output end（DC24V）Distinguished by cable With left side photoelectricity opposite type sensor 10, right side photoelectricity opposite type sensor 11, upside photoelectricity opposite type sensor 12, downside photoelectricity to penetrating Sensor 13 is connected, and four photoelectricity opposite type sensors are by infrared visible tiny beam detection in transposed conductor processing running Upper and lower four planar profiles of wire or so, either which plane of wire or several planes are detected appearance defect can all touch Activating alarm device is alarmed, so as to realize the detection to transposed conductor appearance defect in process of production.

Left and right positions adjustable precision well cabinet frame 4 and positioning adjustable precision well cabinet frame 5 can be according to conductor size up and down in use It is required that the location dimension size of lower gear roller on regulation handle regulation left and right is rotated, to meet the detection of different size wire appearance defect The difference of scope.

It is connecting bolt and cable, photoelectricity opposite type sensor, siren, ann reset button between each component, automatically controlled Case can be bought in market, be not necessary to customization, and device manufacturing cost is relatively low.

The device detect transposed conductor maximum height 80mm, transposed conductor Breadth Maximum 28mm, defects detection precision >= 0.5mm.Device reliability easy to adjust, it is different to the wire jumper of appearance, dislocation, bag paper in the transposed conductor manufacturing process of different size Often etc. there is the metamorphosis defect effectively to alarm, be entirely capable of meeting the existing extra-high voltage transposed conductor profiles of my company Detection requires that the invention of the device greatly improves the security quality of transposed conductor product, reduces transposed conductor application peace Full hidden danger, is worthy of popularization in industry.

Claims (2)

1. transposed conductor appearance defect on-line measuring device, by regularly sole（1）, adjustable height support frame（2）, device peace Dress base plate（3）, left and right positioning adjustable precision well cabinet frame（4）, up and down position adjustable precision well cabinet frame（5）, left side photoelectricity is to penetrating biography Sensor locating rack（6）, right side photoelectricity opposite type sensor locating rack（7）, upside photoelectricity opposite type sensor locating rack（8）, lower sidelight Electric opposite type sensor locating rack（9）, left side photoelectricity opposite type sensor（10）, right side photoelectricity opposite type sensor（11）, upside photoelectricity Opposite type sensor（12）, downside photoelectricity opposite type sensor（13）, DC24V power supplys（14）, electric control box（15）, motor siren （16）With ann reset button（17）Composition, it is characterised in that：

With regularly sole（1）It is pedestal, mounting base（3）By adjustable height support frame（2）It is fixed on regularly sole Plate（1）Top, left and right positioning adjustable precision well cabinet frame（4）It is installed on device mounting base（3）Crown center position, described device Mounting base（3）It is bolted left and right positioning adjustable precision well cabinet frame（4）, the left and right positioning adjustable precision well cabinet frame （4）By rotatable two positioning rollers in left and right, regulation handle is loosened in left and right clamping and screw connecting piece is constituted, and left and right two is fixed Position shelves roller is connected by screw connecting piece, and screw connecting piece loosens regulation handle and is connected with left and right clamping；The left and right adjustable essence of positioning Close well cabinet frame（4）Rotatable two shaft ends of positioning roller in left and right are positioned by nut with left side photoelectricity opposite type sensor respectively Frame（6）With right side photoelectricity opposite type sensor locating rack（7）It is fixedly connected, the left side photoelectricity opposite type sensor locating rack（6）With Right side photoelectricity opposite type sensor locating rack（7）On be respectively fixed with left side photoelectricity opposite type sensor（10）With right side photoelectricity to penetrating biography Sensor（11）；Left and right positioning adjustable precision well cabinet frame（4）Right side be bolted install it is lower positioning adjustable precision well word Frame（5）, adjustable precision well cabinet frame is positioned up and down（5）It is fixed on mounting base（3）Top；Adjustable precision well cabinet frame is positioned up and down （5）By rotatable upper and lower two shelves rollers, regulation handle is loosened in clamping and screw connecting piece is constituted, upper and lower two positionings up and down Roller is connected by screw connecting piece, and screw connecting piece loosens regulation handle and is connected with clamping up and down；Upper and lower two shelves rollers Shaft end is respectively by nut and upside photoelectricity opposite type sensor locating rack（8）With downside photoelectricity opposite type sensor locating rack（9）Gu Fixed connection, the upside photoelectricity opposite type sensor locating rack（8）With downside photoelectricity opposite type sensor locating rack（9）By bolt point Not with upside photoelectricity opposite type sensor（12）With downside photoelectricity opposite type sensor（13）Connection；

Device mounting base（3）Lower left side be bolted to connection DC24V power supplys（14）And electric control box （15）, the electric control box（15）Side is provided with ann reset button（17）, the electric control box（15）Install lower section There is motor siren（16）.

2. transposed conductor appearance defect on-line measuring device according to claim 1, it is characterised in that DC24 power supplys（14） By cable respectively with left side photoelectricity opposite type sensor（10）, right side photoelectricity opposite type sensor（11）, upside photoelectricity is to penetrating biography Sensor（12）With downside photoelectricity opposite type sensor（13）Connection.