CN206204240U - A kind of novel hydrogenation experimental rig - Google Patents
A kind of novel hydrogenation experimental rig Download PDFInfo
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- CN206204240U CN206204240U CN201621232714.6U CN201621232714U CN206204240U CN 206204240 U CN206204240 U CN 206204240U CN 201621232714 U CN201621232714 U CN 201621232714U CN 206204240 U CN206204240 U CN 206204240U
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- pressure separator
- pipeline
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- aeration tower
- hydrogenation
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Abstract
The utility model discloses a kind of hydrogenation test apparatus, including oil-gas mixer, hydrogenation reactor, high-pressure separator, low pressure separator, aeration tower, the outlet of the oil-gas mixer is connected with the entrance of hydrogenation reactor by pipeline, the outlet of hydrogenation reactor is connected with the entrance of high-pressure separator by pipeline, the liquid-phase outlet of the high-pressure separator is connected with the entrance of low pressure separator by pipeline, and the gaseous phase outlet of the high-pressure separator is connected with the entrance of aeration tower by pipeline;The waterflood-transmission line of aeration tower is being connected at the 40cm of aeration tower entrance 10 with high-pressure separator gaseous phase outlet with the entrance connecting pipeline of aeration tower.The device has the advantages that good gas washing effect, device operating stabilization, tolerance and water are easily controlled, and can provide reliable data for large-scale industrial application.
Description
Technical field
The utility model is related to a kind of novel hydrogenation experimental rig, relate in particular to that a kind of laboratory uses small-sized or
Medium-sized hydrogenation test apparatus.
Background technology
Small-sized or medium-sized hydrogenation test apparatus are that technical staff often uses for evaluating catalyst, analoging industrial device
Experimental rig, be engaged in the R&D institution of hydrogenation using relatively broad.The process CIMS of small test device is simple, treatment
Amount is smaller, is per hour highest 200mL, and hydrogen is recycled, but oil is not circulated, and can typically be only used to catalyst preliminary assessment.In
Type experimental rig process CIMS is complicated, and treating capacity is bigger than normal, is per hour highest 3L, and hydrogen circulation, oil can also be recycled, can
For basic data evaluation is done by refinery.Meanwhile, medium-sized hydrogenation plant wears distillation column system, operates more complicated.Evaluating catalyst
In, qualified light naphthar and bottle coal diesel product can be directly distilled out in fractionating column, so as to accelerate experiment progress.
These small-sized or medium-sized hydrogenation test apparatus generally all include reactor, high-pressure separator, circulating hydrogen compressor,
Low pressure separator and aeration tower.The structure of wherein aeration tower is relatively simple, generally includes high pressure barrel, stainless steel helices and liquid
Level controller.The effect of the stainless steel helices of filling is the area for increasing gas-liquid contact in cylinder.The Main Function of aeration tower is
Wash the H contained in high score gas off2S、NH3、NH4HS or (NH4)2S, to prevent the ammonium salt (NH under high temperature in gas phase4) HS or
(NH4)2S separates out crystallization and blocking pipeline at low temperature in vapor delivery line, and causes the generation of the improper stoppage in transit of device.
Typically, since the structure of aeration tower is different, will cause two kinds of uncertainties occur:One kind is small inflow,
Gas passes rapidly through filler, and water attack is worn, and the fast water of gas is slow;Another kind is that gas is taken a shortcut, and gas and water do not fill in aeration tower
Tap is touched, and is not reaching to wash the H in gas off2The effect of S.In small-sized or medium-sized hydrogenation test apparatus, the injection rate of washings
It is generally larger, typically constitute from 25wt%~more than the 50wt% of oil inlet quantity.But find in operation, due to small-sized aeration tower
Structure is limited, and washings and gas separated by high pressure separator are insufficient contact in aeration tower, and washings are to H in high score gas2S、NH3And ammonium
The washing of salt not exclusively, causes high score to contain a large amount of H in washing gas2S、NH3, even NH4HS and (NH4)2S.Aeration tower is out
Gas in contain ammonium salt, device will be caused to occur two kinds of phenomenons in operation:(1) when aeration tower gas returns to mixed hydrogen tank
Mixed hydrogen tank suction line is caused to block and low point of airway blockage;(2) when middle- scale device operating needs out fractionating system, oil is steady
Determine tower and when atmospheric tower is distilled, often result in stabilizer and atmospheric tower top gas circuit NH4Salt crystallization causes the experiment cannot to enter
Row is processed after must fractionating system be stopped transport.Frequently improper stoppage in transit greatly affected entering for normal assays process
OK.
In order to the CN201020600614.0 that solves the above problems discloses a kind of hydrogenation test apparatus.The device includes reaction
Device, high-pressure separator, low pressure separator, aeration tower and circulating hydrogen compressor, wherein high-pressure separator gaseous phase outlet and wash
Air and liquid mixer is additionally provided between gas tower.The utility model makes that water is gentle to be sufficiently mixed in blender, then by gas washing
The secondary gas washing of tower, has reached H in abundant washing high score gas2S and NH3Deng purpose, so as to solve device operating in NH4
Salt blocks the problem of gas circuit pipeline.But NH when the utility model has device long-play4Salt is easily in gas-liquid mixed
The problem of device bottom accumulation, and set up air and liquid mixer and can also improve improvement cost and operating pressure, high-temperature gas and washing
Water mixes for a long time, and gas-liquid easily causes pipeline fluctuation, and tolerance and water are whard to control, the deficiency such as gas washing effect difference.
The content of the invention
In view of the shortcomings of the prior art, the utility model provides a kind of hydrogenation test apparatus.The device has gas washing effect
The advantages of good, device operating stabilization, tolerance and water are easily controlled, can provide reliable data for large-scale industrial application.
A kind of hydrogenation test apparatus, described device includes oil-gas mixer, hydrogenation reactor, high-pressure separator, low pressure point
From device, aeration tower, the outlet of the oil-gas mixer is connected with the entrance of hydrogenation reactor by pipeline, hydrogenation reactor
Outlet is connected with the entrance of high-pressure separator by pipeline, the liquid-phase outlet of the high-pressure separator and entering for low pressure separator
Mouth is connected by pipeline, and the gaseous phase outlet of the high-pressure separator is connected with the entrance of aeration tower by pipeline;Aeration tower
Waterflood-transmission line apart from aeration tower entrance 10-40cm, at preferably 10-25cm and high-pressure separator gaseous phase outlet and aeration tower
Entrance connecting pipeline is connected(The waterflood-transmission line that is at aeration tower top entry 10-40cm is with high-pressure separator
The tie point of the entrance connecting pipeline at the top of gaseous phase outlet and aeration tower to the length of aeration tower top entry is 10-40cm), even
Pipeline after logical expands 2-3 times compared to the pipeline caliber before connection.
Preferably, the pipeline that high-pressure separator is exported between waterflood-transmission line junction is provided with insulation material.
Preferably, during described hydrogenation reactor includes but is not limited to hydrocracking reactor, hydrofining reactor
It is a kind of.
Preferably, described hydrogenation reactor is set to one or more.
Preferably, the gaseous phase outlet of aeration tower is connected by pipeline with mixed hydrogen tank, is mixed with new hydrogen in mixed hydrogen tank.
Preferably, described high-pressure separator and low pressure separator are conventional separator, and the entrance of separator is arranged on
On the wall of side.
Preferably, described high-pressure separator top sets safety valve.
Preferably, the low pressure separator top is connected with compressor, when the insufficient pressure in low pressure separator, from
It is dynamic to open compressor to make-up gas in low pressure separator to improve pressure.
Compared with prior art, a kind of hydrogenation test apparatus of the utility model have the following advantages that:
(1)In the utility model, the waterflood-transmission line of aeration tower is connected to and goes out apart from aeration tower entrance 10-40cm, and mixes
Pipeline caliber after conjunction is significantly increased, it is ensured that the uniform mixing of the gas separated by high pressure separator and washings of high-pressure separator, while effectively suppression
Pipeline blockage and the problem of gas-liquid long-time gas-liquid mixture solution fluctuation caused by ammonium salt crystallization are made;
(2)In the utility model, the thermal loss of less High Temperature Gas is capable of by the insulation material for setting, it is ensured that high pressure point
Pipeline before the outlet of device High Temperature Gas and tie point is unimpeded, is conducive to increasing the flow of High Temperature Gas;
(3)In the utility model, by setting safety-valve at the top of high-pressure separator, after it there is pipeline blockage really
Protect the safety of testing crew.
Brief description of the drawings
Fig. 1 is a kind of structural representation of hydrogenation test apparatus of the utility model.
Wherein, 1 is oil-gas mixer;2 is hydrogenation reactor;3 is high-pressure separator;4 is low pressure separator;6 is gas washing
Tower;7 is mixed hydrogen tank;5th, 8 is compressor;9 is feedstock oil;10 is waterflood-transmission line;11 is new hydrogen, and 12 is safety-valve.
Specific embodiment
Further illustrate a kind of structurally and operationally process of hydrogenation test apparatus of the utility model below in conjunction with the accompanying drawings, but
Following examples do not constitute the limitation to the utility model protection scheme.
A kind of hydrogenation test apparatus as shown in Figure 1, including oil-gas mixer 1, hydrogenation reactor 2, high-pressure separator 3,
Low pressure separator 4, aeration tower 6, the outlet of the oil-gas mixer 1 are connected with the entrance of hydrogenation reactor 2 by pipeline, institute
The outlet for stating hydrogenation reactor 2 is connected with the entrance of high-pressure separator 3 by pipeline, and the liquid phase of the high-pressure separator 3 goes out
Mouth is connected with the entrance of low pressure separator 4 by pipeline;The top of the low pressure separator 4 is connected with compressor 5 by pipeline
Connect;The gaseous phase outlet of the high-pressure separator 3 is connected with the entrance of aeration tower 6 by pipeline, the waterflood-transmission line 10 of aeration tower
Apart from the entrance 10-40cm of aeration tower 6, the entrance at preferably 10-25cm with the gaseous phase outlet of high-pressure separator 3 and aeration tower 6 connects
Adapter line is connected, the pipeline after connection(Tie point is to the entrance of aeration tower 6)Expand 2-3 times compared to the pipeline caliber before connection,
Pipeline before connection(The entrance of high-pressure separator 3 is to tie point)It is provided with attemperator.The gaseous phase outlet of aeration tower 6 by pipeline and
Mixed hydrogen tank 7 is connected, with feedstock oil 9 in oil-gas mixer after being compressed by compressor 8 after mixing with new hydrogen 11 in mixing hydrogen tank
Interior mixing is returned to hydrogenation reactor.In the utility model, described hydrogenation reactor 2 includes but is not limited to hydrogenation and splits
Change the one kind in reactor, hydrofining reactor.
In the utility model, described hydrogenation reactor 2 may be configured as one or more.It is described in the utility model
High-pressure separator 3 and low pressure separator 4 are conventional separator, and the entrance of separator is arranged on the wall of side.The utility model
In, the described top of high-pressure separator 3 sets safety valve 12.
A kind of operating process of hydrogenation test apparatus of the utility model is as follows:Feedstock oil 9 enters with hydrogen in oil-gas mixer 1
Enter hydrogenation reactor 3 after row mixing, reacted in the presence of hydrogen with catalyst, reaction effluent enters by pipeline
High-pressure separator 3, carries out gas-liquid separation herein;Generation oil enters low pressure separator 4 through pipeline, isolates lighter hydrocarbons and liquid, when
During insufficient pressure in low pressure separator, compressor 5 is automatically turned on to make-up gas in low pressure separator to improve pressure;High pressure
The hydrogen-rich gas that separator is separated entering aeration tower 6, the waterflood-transmission line 10 of aeration tower apart from the entrance 10-40cm of aeration tower 6,
It is preferred that entering aeration tower 6, tie point to the entrance phase of aeration tower 6 after the gas phase mixing isolated with high-pressure separator 3 at 10-25cm
Expand 2-3 times than the pipeline caliber before connection, the pipeline before connection is that the entrance of high-pressure separator 3 to tie point is provided with insulation dress
Put.Gas after washing is mixed into mixed hydrogen tank 7 with new hydrogen 11, then enters after circulating hydrogen compressor 8 is pressurized with former through pipeline
Material mixes in oil-gas mixer 1, the liquid through line discharge after washing.
Claims (9)
1. a kind of hydrogenation test apparatus, it is characterised in that:Including oil-gas mixer, hydrogenation reactor, high-pressure separator, low pressure point
From device, aeration tower, the outlet of the oil-gas mixer is connected with the entrance of hydrogenation reactor by pipeline, hydrogenation reactor
Outlet is connected with the entrance of high-pressure separator by pipeline, the liquid-phase outlet of the high-pressure separator and entering for low pressure separator
Mouth is connected by pipeline, and the gaseous phase outlet of the high-pressure separator is connected with the entrance of aeration tower by pipeline;Aeration tower
Waterflood-transmission line at aeration tower entrance 10-40cm and high-pressure separator gaseous phase outlet and aeration tower entrance connecting pipeline
It is connected, the pipeline after connection expands 2-3 times compared to the pipeline caliber before connection.
2. hydrogenation test apparatus according to claim 1, it is characterised in that:Described hydrogenation reactor is included but is not limited to
One kind in hydrocracking reactor, hydrofining reactor.
3. hydrogenation test apparatus according to claim 1, it is characterised in that:Described hydrogenation reactor be set to one or
It is multiple.
4. hydrogenation test apparatus according to claim 1, it is characterised in that:The gaseous phase outlet of aeration tower is by pipeline and mixes
Hydrogen tank is connected, and mixes with new hydrogen in mixed hydrogen tank.
5. hydrogenation test apparatus according to claim 1, it is characterised in that:Described high-pressure separator and low pressure separator
It is conventional separator, the entrance of separator is arranged on the wall of side.
6. hydrogenation test apparatus according to claim 1, it is characterised in that:Described high-pressure separator top sets safety
Valve.
7. hydrogenation test apparatus according to claim 1, it is characterised in that:The low pressure separator top and compressor phase
Connection.
8. hydrogenation test apparatus according to claim 1, it is characterised in that:The waterflood-transmission line of aeration tower is apart from aeration tower
It is connected with high-pressure separator gaseous phase outlet with the entrance connecting pipeline of aeration tower at entrance 10-25cm.
9. hydrogenation test apparatus according to claim 1, it is characterised in that:High-pressure separator is exported to waterflood-transmission line connection
Between pipeline be provided with insulation material.
Priority Applications (1)
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CN201621232714.6U CN206204240U (en) | 2016-11-17 | 2016-11-17 | A kind of novel hydrogenation experimental rig |
Applications Claiming Priority (1)
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CN201621232714.6U CN206204240U (en) | 2016-11-17 | 2016-11-17 | A kind of novel hydrogenation experimental rig |
Publications (1)
Publication Number | Publication Date |
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CN206204240U true CN206204240U (en) | 2017-05-31 |
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CN201621232714.6U Active CN206204240U (en) | 2016-11-17 | 2016-11-17 | A kind of novel hydrogenation experimental rig |
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2016
- 2016-11-17 CN CN201621232714.6U patent/CN206204240U/en active Active
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