CN206188605U - Contain oil sludge mummification processing apparatus - Google Patents

Contain oil sludge mummification processing apparatus Download PDF

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Publication number
CN206188605U
CN206188605U CN201621135720.XU CN201621135720U CN206188605U CN 206188605 U CN206188605 U CN 206188605U CN 201621135720 U CN201621135720 U CN 201621135720U CN 206188605 U CN206188605 U CN 206188605U
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China
Prior art keywords
sludge
microwave
mud
processing apparatus
oily
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CN201621135720.XU
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Inventor
刘奎
申满对
郭超恒
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Sinopec Engineering Group Co Ltd
Sinopec Luoyang Guangzhou Engineering Co Ltd
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Sinopec Luoyang Petrochemical Engineering Corp
Sinopec Engineering Group Co Ltd
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  • Treatment Of Sludge (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The utility model discloses a petrochemical field contain oil sludge mummification processing apparatus, including the mud forming device who connects gradually, mud feed arrangement, microwave processing apparatus and sludge incineration device are equipped with mud feed inlet, microwave absorption agent interpolation mouth and mud discharge port on the mud forming device, and mud discharge port and mud feed arrangement are to linking, mud after mud feed arrangement handles mud forming device send microwave processing apparatus, be provided with mud feed inlet and steam outlet above the microwave processing apparatus microwave processing apparatus bottom is provided with solid emission export and is linked together with the sludge incineration device, the solid mummification mud that microwave processing apparatus discharged send the sludge incineration device to carry out incineration disposal. Adopt the utility model relates to a contain oil sludge mummification processing apparatus, can solve contain oil sludge mechanical dewatering among the prior art after the moisture content high, be unfavorable for incineration disposal's existing problems, the efficiency and the flexibility that improve sludge treatment.

Description

A kind of oily sludge drying and other treatment device
Technical field
The utility model belongs to petroleum refining field, especially the oily sludge drying and other treatment device of petrochemical enterprise.
Background technology
Oily sludge composition is extremely complex, is mainly made up of the mixing such as oil emulsion, water, solid suspension, oily sludge Resistivity is bigger than general sludge 40 times, and its compressible coefficient is big 20 times, the difficult filterability sludge of category, and because its particle is tiny, is in Floccule body shape, water content is high, bulky, therefore is difficult to realize the three phase separation of oil-water-mud.Because its property is special, contain Greasy dirt is dehydrated and treatment technology difficulty is big, high cost, is always the difficult problem of environmental protection for perplexing China's oil refining industry.
Concentration, Chemical Regulation (i.e. quenched), dehydration be traditional disposal of oily sludge system pretreatment link.Concentration is divided into Natural subsidence is concentrated and two kinds of mechanical agitation sedimentation concentration.The oily sludge of high-moisture can not directly carry out mechanical dehydration behaviour Make, it is necessary to first carry out quenched.It is quenched generally to be carried out in concentration basin or concentration tank.Sludge dewatering generally uses mechanical dehydration.It is dirty Mud dewatering machine mainly has drum type vacuum filter, bend-band formula rotary drum vacuum filter, disc type filter, sheet frame pressure Filter, belt filter press and centrifugal dehydrator etc..Centrifugal dehydrator is used petrochemical enterprise more.
Oily sludge after dehydration also needs to further carry out harmless treatment, generally can using burning method, pyrolysismethod and Microbial method.Incineration technology is a kind of the most frequently used innoxious process for treating.The technology mainly uses the heat of itself in greasy filth Value is fired, and the residue after burning can be used to pave the way or as construction material, and burning generation high-temperature flue gas can be by waste heat The equipment such as boiler produce steam, also have and furnace heat profit is improved using the air blast of high-temperature flue gas heat by heat exchanger With rate.Oily sludge thermal desorption treatment technology is to heat oily sludge in anaerobic environment, and therefrom desorbs, isolates gaseous state or half Gaseous organic substance, oily sludge will be converted into three kinds of materials of state.Solid phase is main based on carbon residue and inorganic mineral, liquid Mutually main based on water, normal temperature fuel oil, gas phase is then based on carbon dioxide, methane etc..Compared with burning method, thermal desorption method tail gas Discharge is few, and can reclaim a part of petroleum resources, but its energy consumption is higher, and technique is more complicated, constrains its popularization.Microbial method Treatment oily sludge is to utilize microorganism in growth metabolism by the sludge petrochina hydrocarbon conversion into CO2And H2O or other are harmless The process of material, generally take up an area it is big, it is necessary to time it is more long and poor to the Treatment of Sludge effect of oil-containing high.
Oily sludge moisture content is higher, and high-moisture percentage can cause sludge imperfect combustion in incinerator, oily sludge It is necessarily required to pre-process link by dehydration, desiccation etc. before burning control the moisture content and calorific value of oily sludge.Oil The oily sludge moisture content such as work enterprise greasy filth, scum silica frost are often 99%, are concentrated through natural subsidence, and moisture content can typically be down to about 97%, 70%~80%, oil content is about 5%~15% to moisture content after mechanical dehydration.Through the sludge after mechanical dehydration also Need to carry out drying and other treatment, further drying and other treatment, moisture percentage in sewage sludge is reduced, to improve burning disposal efficiency.
Utility model content
The technical problems to be solved in the utility model is just to provide a kind of oily sludge drying and other treatment device, using microwave pair Oily sludge is dehydrated and desiccation, realizes oil, water, mud separation rapidly and efficiently in oily sludge, to solve in the prior art Moisture content is high after oily sludge mechanical dehydration, is unfavorable for the presence problem of burning disposal, improves the efficiency and flexibly of Treatment of Sludge Property.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is:
A kind of oily sludge drying and other treatment device, including the sludge shaped device being sequentially connected, sewage sludge feed device, microwave Processing unit and sludge incineration device, it is characterised in that:Sludge inlet, microwave absorption is provided with sludge shaped device to add Plus mouth and sludge outlet, sludge outlet is with sewage sludge feed device to even;Sewage sludge feed device processes sludge shaped device Sludge afterwards send microwave heating appts;Sludge inlet and steam (vapor) outlet are provided with above the microwave heating appts, in institute State microwave heating appts bottom and be provided with solid discharge and export and be connected with sludge incineration device;What microwave heating appts were discharged consolidates Body dewatered sludge send the sludge incineration device to carry out burning disposal.
A kind of oily sludge drying and other treatment device of the utility model, it is further characterized by:Also dress is condensed comprising steam Put, microwave heating appts steam (vapor) outlet is connected with vapour condensation device, vapour condensation device bottom is provided with offgas outlet, with Sludge incineration device is connected.The gas discharged by steam outlet contains a large amount of vapor, and the vapor is passed through into steam After condensation process, waste water send sewage farm further to process, and waste gas send the sludge incineration device to carry out burning disposal.
A kind of oily sludge drying and other treatment device of the utility model, it is further characterized by:On sludge shaped device Microwave absorption addition mouth is additionally provided with, microwave absorption enters sludge shaped device with oily sludge with certain proportion, wherein The content of microwave absorption is 1%~5%.In sludge shaped device, oily sludge and microwave absorption uniformly mix, shaping For strip is beneficial to microwave heating appts treatment, microwave treatment efficiency is improved.Sludge shaped device sludge outlet enters with sludge Material device is fed by sewage sludge feed device to even to microwave heating appts.
A kind of oily sludge drying and other treatment device of the utility model, it is further characterized by:The microwave heating appts It is microwave applicator.The characteristics of microwave applicator is the space of a microwave field and material field interactions, microwave heating effect be Firing rate is fast, is quick on the draw, homogeneous heating, efficiency high.Oily sludge is dehydrated using the characteristic of microwave and desiccation, is dropped The moisture content of low oily sludge, is beneficial to follow-up burning disposal.
A kind of oily sludge drying and other treatment device of the utility model, it is further characterized by:The microwave heating appts Microwave frequency be 2000-5000MHz.
A kind of oily sludge drying and other treatment device of the utility model, it is further characterized by:The sewage sludge feed device It is feed pump.
When carrying out oily sludge dehydration and drying using microwave method, can be contained according to feed sludge moisture content and sludge incineration charging The requirement of water rate is adjusted flexibly microwave power and the microwave action time of microwave heating appts, to reach microwave energy optimum utilization effect Really.
A kind of oily sludge drying and other treatment device of the utility model, it is further characterized by:The steaming of microwave heating appts Steam condensation process device is set after gas floss hole, the oil-polluted water produced after condensation send petrochemical enterprise sewage farm, no Solidifying pneumatic transmission sludge incineration device burning disposal.
Using a kind of oily sludge drying and other treatment device of the utility model, oily sludge is dehydrated and is done using microwave Change, oil, water, mud separation rapidly and efficiently in oily sludge are realized, after can solve the problem that oily sludge mechanical dehydration in the prior art Moisture content is high, is unfavorable for the presence problem of burning disposal, improves efficiency and the flexibility of Treatment of Sludge.
Brief description of the drawings
Fig. 1 is a kind of structural representation of oily sludge drying and other treatment device of the utility model.
Reference shown in figure:The pending oily sludges of 1-;2- sludge shaped devices;3- sludge inlets;4- Microwave absorption adds mouth;5- sludge outlets;6- sewage sludge feed devices;7- microwave heating appts;8- microwave treatments are filled Put sludge inlet;9- solid discharges are exported;10- microwave heating appts steam (vapor) outlets;11- vapour condensation devices;12- contains Oily water;13- vapour condensation device offgas outlets;14- sludge incineration devices;15- sludge incineration flue gases;After 16- is burned Sludge residue.
Specific embodiment
A kind of oil-bearing sludge treatment equipment of the utility model is further illustrated below in conjunction with the accompanying drawings, but the utility model is not Therefore it is any way limited.
As shown in Figure 1, a kind of oily sludge drying and other treatment device of the utility model, including the sludge shaping being sequentially connected Device 2, sewage sludge feed device 6, microwave heating appts 7 and sludge incineration device 14, on sludge shaped device 2 being provided with sludge enters Material mouth 3, microwave absorption addition mouth 4 and sludge outlet 5, sludge outlet 5 is with sewage sludge feed device 6 to even;Sewage sludge feed Sludge after the treatment of sludge shaped device is sent microwave heating appts 7 by device 6;Set micro- in the top of the microwave heating appts 7 Ripple processing unit charging aperture 8 and microwave heating appts steam (vapor) outlet 10, solid row is provided with the bottom of the microwave heating appts 7 Discharge port 9 is connected with sludge incineration device;The solid dewatered sludge of microwave heating appts discharge send the sludge incineration device 9 to carry out Burning disposal.
It is provided with microwave absorption addition mouth 4 on sludge shaped device 2, microwave absorption and oily sludge are necessarily comparing Example enters sludge shaped device, and the wherein content of microwave absorption is 1%~5%.In sludge shaped device, oily sludge and Microwave absorption uniformly mixes, and is shaped to strip and is beneficial to microwave heating appts treatment, improves microwave treatment efficiency.Sludge is molded Apparatus sewage sludge outlet, to even, is fed by sewage sludge feed device with sewage sludge feed device to microwave heating appts.
Microwave heating appts steam (vapor) outlet 10 is connected with vapour condensation device 11, and the bottom of vapour condensation device 11 is provided with Offgas outlet 13, is connected with sludge incineration device 14.The gas discharged by steam outlet contains a large amount of vapor, the water After steam enters the condensed treatment of steam, oil-polluted water 12 send sewage farm further to process, and waste gas send sludge incineration device Carry out burning disposal.
Microwave heating appts 7 are microwave applicators.Microwave applicator is the sky of a microwave field and material field interactions Between, it is fast firing rate the characteristics of microwave heating effect, it is quick on the draw, homogeneous heating, efficiency high.Using the characteristic of microwave to oil-containing Sludge is dehydrated and desiccation, reduces the moisture content of oily sludge, is beneficial to follow-up burning disposal.Microwave heating appts it is micro- Wave frequency rate, is 2000-5000MHz.When carrying out oily sludge dehydration and drying using microwave method, can according to feed sludge moisture content and Sludge incineration charging water content requirement is adjusted flexibly microwave power and the microwave action time of microwave heating appts, to reach microwave Energy optimises effect.

Claims (6)

1. a kind of oily sludge drying and other treatment device, including the sludge shaped device being sequentially connected, sewage sludge feed device, at microwave Reason device and sludge incineration device, it is characterised in that:Sludge inlet, microwave absorption addition are provided with sludge shaped device Mouth and sludge outlet, sludge outlet is with sewage sludge feed device to even;Sewage sludge feed device is by after the treatment of sludge shaped device Sludge send microwave heating appts;Sludge inlet and steam (vapor) outlet are set above the microwave heating appts, described micro- Ripple processing unit bottom is provided with solid discharge outlet and is connected with sludge incineration device.
2. a kind of oily sludge drying and other treatment device according to claim 1, it is characterised in that:Also dress is condensed comprising steam Put, microwave heating appts steam (vapor) outlet is connected with vapour condensation device.
3. a kind of oily sludge drying and other treatment device according to claim 1, it is characterised in that:It is molded in the sludge and is filled Put and be additionally provided with microwave absorption addition mouth.
4. a kind of oily sludge drying and other treatment device according to claim 1, it is characterised in that:The microwave heating appts It is microwave applicator.
5. a kind of oily sludge drying and other treatment device according to claim 1, it is characterised in that:The microwave heating appts Microwave frequency be 2000-5000MHz.
6. a kind of oily sludge drying and other treatment device according to claim 1, it is characterised in that:The sewage sludge feed device It is feed pump.
CN201621135720.XU 2016-10-19 2016-10-19 Contain oil sludge mummification processing apparatus Active CN206188605U (en)

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Application Number Priority Date Filing Date Title
CN201621135720.XU CN206188605U (en) 2016-10-19 2016-10-19 Contain oil sludge mummification processing apparatus

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Publication Number Publication Date
CN206188605U true CN206188605U (en) 2017-05-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108929019A (en) * 2018-08-02 2018-12-04 无锡市固废环保处置有限公司 A kind of sludge class stabilization of dangerous waste materials pre-processing device and method
CN113200667A (en) * 2021-04-25 2021-08-03 宁波诺丁汉新材料研究院有限公司 Microwave reduced pressure distillation sludge drying device and drying method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108929019A (en) * 2018-08-02 2018-12-04 无锡市固废环保处置有限公司 A kind of sludge class stabilization of dangerous waste materials pre-processing device and method
CN113200667A (en) * 2021-04-25 2021-08-03 宁波诺丁汉新材料研究院有限公司 Microwave reduced pressure distillation sludge drying device and drying method

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