CN206185495U - Panel processing center - Google Patents
Panel processing center Download PDFInfo
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- CN206185495U CN206185495U CN201621199990.7U CN201621199990U CN206185495U CN 206185495 U CN206185495 U CN 206185495U CN 201621199990 U CN201621199990 U CN 201621199990U CN 206185495 U CN206185495 U CN 206185495U
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- guide rail
- lathe bed
- tool magazine
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Abstract
The utility model relates to a panel processing center, the lathe bed is fixed, left stand, right stand symmetry set up in the lathe bed both sides, a Y axle crossbeam and the 2nd Y axle crossbeam stretch over the lathe bed respectively with left stand and right stand fixed connection, the both ends of X axle crossbeam are connected with a Y axle crossbeam and the 2nd Y axle crossbeam respectively through the guide rail along lathe bed width direction reciprocating motion is vice. Be provided with five cutting device of Z1 mechanical axis and Z2 that can follow direction of height reciprocating motion on the X axle crossbeam simultaneously. Automatic tool changing can be realized with the tool magazine cooperation to the Z1 mechanical axis. But five cutting device's of Z2 360 rbitrary angle rotation of cutter head horizontal direction, the slope of 90 arbitrary angle degree of vertical direction. Longmen running gear can drive left and right coexistence post and remove along lathe bed length direction.
Description
Technical field
The utility model is related to plate cutting manufacture field, especially large-sized sheet material cutting processing mechanical field.
Background technology
With the development and the raising of living standards of the people of national economy, demand of the people to carriage of heat preservation, glass sunlight house etc.
Amount is increased considerably, this compartment or glass sunlight house structure more by timber, fiberglass, FRP composite boards, aluminium sheet, rigid plastics,
The cutting of the large-sized sheet materials such as acrylic assembles, and in order to meet the demand of function and outward appearance, assembling sheet material is generally that bulk is integrally tied
Structure, but equipment in the prior art not accordingly to these large-sized sheet material cutting processings is, it is necessary to human hand held cutting work
Tool is cut or is drilled, and expends substantial amounts of manpower, and long processing time, positioning precision is poor.And when sheet material is processed often
Substantial amounts of flying chip and powder can be produced, these flying chips and powder can produce very big injury to human body, have a strong impact on the strong of workman
Health.
The content of the invention
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of sheet fabrication center,
Workman's hand cut and drilling are relied on for solving large-sized sheet material in the prior art, physical demands amount is big, long processing time, positioning
Low precision, dust pollution has a strong impact on the relevant issues such as workers ' health.
In order to achieve the above objects and other related objects, the utility model provides a kind of sheet fabrication center, including:
Lathe bed part, the lathe bed part includes lathe bed and workbench, and the workbench is arranged on the lathe bed, is used for
Fixation sheet material to be processed, the left and right sides of the lathe bed is respectively provided with guide rail I and guide rail II, the guide rail I and the guide rail II
It is symmetrical arranged.
Column portion, the column portion includes left column and right column;Slider I, institute are fixedly installed on the left column
The left surface that left column is arranged at the lathe bed is stated, the guideway being made up of with slider I guide rail I is connected with the lathe bed;
Sliding block II is fixedly installed on the right column, the right column is arranged at the right flank of the lathe bed, by guide rail II and sliding block
The guideway of II composition is connected with the lathe bed.
Y-axis header portion, including the first Y-axis crossbeam and the second Y-axis crossbeam, two Y-axis crossbeams are across lathe bed and left column
It is fixedly connected with right column;Two Y-axis crossbeams are separately positioned on the front and rear two sides of two columns;The first Y-axis crossbeam and the second Y-axis
It is respectively provided with crossbeam along first Y-direction guide rail and the second Y-direction guide rail of lathe bed width.
X-axis crossbeam, sets the first sliding block and the second sliding block on the X-axis crossbeam;The X-axis crossbeam by the first sliding block with
First Y-direction guide rail constitutes the first Y-direction guide rail pair, and the second Y-direction guide rail pair is constituted by the second sliding block and the second Y-direction guide rail, described
The first Y-direction guide rail is secondary, the second Y-direction guide rail pair is connected with the first Y-axis crossbeam and the second Y-axis crossbeam respectively.
Y-axis transmission system, for driving X-axis crossbeam to be moved along first Y-direction guide rail and the second Y-direction guide rail.
Z1 mechanical axis, are connected by guideway with the X-axis crossbeam, can be moved along short transverse;The Z1 mechanical axis
It is upper that rotatable main shaft is set.
Tool magazine, is connected with the left column or right column, and achievable automatic tool changer is engaged with the Z1 mechanical axis.
The axle cutter sweeps of Z2 five, are connected by guideway with the X-axis crossbeam, can be moved along short transverse;The Z2
The cutter head of five axle cutter sweeps can 360 ° of Arbitrary Rotations of horizontal direction, the arbitrarily angled inclination in vertical direction ± 90 °, energy
To the arbitrarily angled cutting of sheet material.
Gantry running gear, can drive two columns of left and right to be moved along lathe bed length direction.
Preferably, the sheet fabrication center also includes two operating desks, and the operating desk is separately fixed at described left vertical
On post and right column, moved along lathe bed length direction with column.
Further, the sheet fabrication center also includes dust exhaust apparatus, and the dust exhaust apparatus includes that Z1 dust shields, Z2 inhale
Dust hood, connecting pipe, dust catcher;The Z1 dust shields and Z2 dust shields are respectively fixedly disposed at the Z1 mechanical axis and the Z2
The top of five axle cutter sweep Working positions, the Z1 dust shields, Z2 dust shields top are connected by dust sucting pipeline with dust catcher,
The dust catcher is positioned on the operating desk.
Further, the lathe bed is several sections of splicing compositions.
Further, the workbench uses vacuum suction mode fixed plate.
Preferably, the tool magazine is bamboo hat type tool holder.
Further, the five axles cutter sweep includes:Z2 fixed plates, Z2 slide plates, Z2 guide rails, Z2 sliding blocks, Z2 leading screws, Z2
Feed screw nut, Z2 balance cylinders, Z2 Cylinder mount brackets, Z2 cylinders connecting bracket, Z2 floating junctions, C axles fixed seat, vertical shaft electricity
Machine, vertical shaft harmonic wave speed reducing machine, five axle boxes, horizontal motor, horizontal harmonic wave speed reducing machine, cutting motor, cutter head and Z2 leading screws
Drive device;The Z2 fixed plates are fixed on the X-axis crossbeam, and the Z2 sliding blocks are fixed in the Z2 fixed plates, described
Z2 guide rails are fixed on the Z2 slide plates, the guideway that the Z2 sliding blocks can be moved up and down with Z2 guide rails composition;The Z2
Lead-screw driving device is fixed in the Z2 fixed plates, and is arranged on the top of the Z2 slide plates, and the Z2 leading screws pass through bearing
It is fixed in the Z2 fixed plates, its top is connected with Z2 lead-screw driving devices, the Z2 feed screw nuts are fixed on the Z2
On slide plate;The Z2 Cylinder mount brackets are fixed in Z2 fixed plates, are symmetrically distributed in the both sides of the Z2 slide plates, are fixed thereon
There are the Z2 balance cylinders;The Z2 cylinders connecting bracket is fixed on the Z2 slide plates, and the Z2 balance cylinders are by described
Z2 floating junctions are connected with the Z2 cylinders connecting bracket;In the case where Z2 lead-screw driving devices and Z2 balance cylinders drive, Z2 slide plates
Moved up and down along Z2 axis rails;The C axles fixed seat is fixedly mounted on the lower end of the Z2 slide plates, the vertical shaft motor and described
Vertical shaft harmonic wave speed reducing machine is each attached in the C axles fixed seat, the vertical shaft motor output shaft and the vertical shaft harmonic wave speed reducing machine
Input shaft connection;The output end of the vertical shaft harmonic wave speed reducing machine is fixedly connected with five axle box;The horizontal motor is consolidated
It is scheduled on five axle box, the output shaft of the horizontal motor is connected with the input shaft of the horizontal harmonic wave speed reducing machine;It is described
The output end of horizontal harmonic wave speed reducing machine is fixedly connected with the flange of the cutting motor;The cutter head is directly fixedly mounted on
On the output shaft of the cutting motor.
Further, the cutter head is saw blade.
Further, the Z1 mechanical axis include:Z1 fixed plates, Z1 slide plates, Z1 guide rails, Z1 sliding blocks, Z1 leading screws, Z1 leading screws
Nut, Z1 balance cylinders, Z1 Cylinder mount brackets, Z1 cylinders connecting bracket, Z1 floating junctions, Z1 lead-screw driving devices, machinery
Main shaft, knife striking cylinder, jar support of forging a knife, mechanical main shaft motor, mechanical main shaft motor cabinet, mechanical main shaft casing;The Z1 fixed plates
It is fixed on the X-axis crossbeam, the Z1 sliding blocks are fixed in the Z1 fixed plates, the Z1 guide rails are fixed on the Z1 slide plates
On, the guideway that the Z1 sliding blocks can be moved up and down with Z1 guide rails composition;The Z1 lead-screw driving devices are fixed on described
In Z1 fixed plates, and the top of the Z1 slide plates is arranged on, the Z1 leading screws are fixed in the Z1 fixed plates by bearing, its
Top is connected with Z1 lead-screw driving devices, and the Z1 feed screw nuts are fixed on the Z1 slide plates;The Z1 cylinders install branch
Frame is fixed in Z1 fixed plates, is symmetrically distributed in the both sides of the Z1 slide plates, and the Z1 balance cylinders are fixed with thereon;The Z1
Cylinder connecting bracket is fixed on the Z1 slide plates, and the Z1 balance cylinders are connected by the Z1 floating junctions with the Z1 cylinders
Connect support connection;In the case where Z1 lead-screw driving devices and Z1 balance cylinders drive, Z1 slide plates move up and down along Z1 axis rails;It is described to beat
Knife jar support is fixed on the Z1 slide plates, the knife striking cylinder be fixed on it is described forge a knife on jar support, the mechanical main shaft casing
It is fixed on the Z1 slide plates, the mechanical main shaft motor cabinet, mechanical main shaft are separately fixed on the mechanical main shaft casing, machine
Tool spindle motor is fixed on the mechanical main shaft motor cabinet, and the mechanical main shaft motor passes through shaft coupling with the mechanical main shaft
Connection.
Further, the bamboo hat type tool holder includes:Tool magazine cylinder, drive device, tool magazine support, tool magazine central shaft, knife
Disk, cutter holder;Tool magazine support is connected by guideway with left column or right column, and the drive device is fixedly installed on tool magazine branch
Frame lower end, is connected with the tool magazine central shaft, and the tool magazine central shaft is arranged on the tool magazine support by bearing, described
Cutterhead is fixed on the tool magazine central shaft, and the cutter holder is circumferentially uniformly fixed on the cutterhead, and the tool magazine cylinder leads to
The cylinder connecting bracket is crossed to be fixed on the column of gantry running gear, the tool magazine cylinder by cylinder contiguous block with it is described
Tool magazine support is fixed, and the tool magazine cylinder promotes the air cylinder support horizontal direction to move to tool change position, the drive device
The tool magazine central shaft is driven to rotate.
As described above, the utility model sheet fabrication center, has the advantages that:Lathe bed and left column, right column
Between be provided with guideway along lathe bed length direction, gantry running gear drive left column, right column along X-axis (i.e. guide rail I,
The direction of guide rail II) move back and forth.First Y-axis crossbeam and the second Y-axis crossbeam are fixed across lathe bed and left column and right column and connected
Connect, X-axis crossbeam is secondary by the first Y-direction guide rail and the second Y-direction guide rail pair is connected with the first Y-axis crossbeam and the second Y-axis crossbeam respectively
Connect, it can be moved back and forth under the driving of Y-axis transmission system along Y-axis (i.e. the first Y-direction guide rail and the second Y-direction guide rail direction).Z1
Mechanical axis and the axle cutter sweeps of Z2 five are mutually fixed with X-axis crossbeam, and can be mobile along Z axis (i.e. short transverse) by guide rail,
Z1 mechanical axis are provided with rotatable main shaft, can coordinate with tool magazine and realize automatic tool changer, complete drilling, tapping, milling to sheet material
The mechanical processing techniques such as groove, the cutter head of the axle cutter sweeps of Z2 five can 360 ° of Arbitrary Rotations of horizontal direction, vertical direction ± 90 °
Arbitrarily angled inclination, can be to the arbitrarily angled cutting of sheet material.Workman is operated in the operating desk position away from cutter head, is only needed
Control operation button, just can simultaneously complete the operations such as cutting and drilling, tapping to sheet material, time saving and energy saving to save time, processing essence
Degree is high, it is possible to reduce injury of the dust pollution to human body.
Brief description of the drawings
Fig. 1 is total stereochemical structure view of the present utility model;
Fig. 2 is part isometric topology view of the present utility model;
Fig. 3 is major mechanical structure front view of the present utility model;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the left view of Fig. 3;
Fig. 6 is the partial enlarged drawing of A in figure;
Fig. 7 is five axles cutter sweep sectional view of the present utility model.
In figure:1st, lathe bed 2, workbench 3, sheet material to be processed
4.1st, left column 4.2, right column 5, power distribution cabinet
6th, the first Y-axis crossbeam 7, Z1 mechanical axis 8, the axle cutter sweeps of Z2 five
9th, X-axis crossbeam 10, bamboo hat type tool holder 12, operating desk
13rd, control panel 14, scram button 15, dust catcher
16th, dust sucting pipeline 17, Z1 dust shields 18, Z2 dust shields
19th, Y-axis gear 20, Y-axis driving arm 21, Y-axis reductor
22nd, Y-axis motor 23, Z1 balance cylinders 24, Z1 slide plates
25th, Z2 slide plates 26, Z2 Cylinder mount brackets 27, the second Y-axis crossbeam
28th, cutter head protective cover 29, cutting motor 30, cutter head
31st, five axle boxes 32, mechanical main shaft 33, tool magazine cylinder
34th, tool magazine motor 35, tool magazine reductor 36, tool magazine shaft coupling seat
37th, tool magazine support 38, tool magazine central shaft 39, cutterhead
40th, cutter holder 41, vacuum suction table top 42, absorption flange
43rd, T-slot 50, vertical shaft motor 53, C axle fixed seats
54th, vertical shaft harmonic wave speed reducing machine 56, horizontal motor 58, horizontal harmonic wave speed reducing machine
66th, knife striking cylinder 67, jar support 68 of forging a knife, mechanical main shaft motor
69th, mechanical main shaft motor cabinet 70, mechanical main shaft casing 71, Z1 Cylinder mount brackets
72nd, Z1 fixed plates 73, Z1 floating junctions 74, Z1 cylinder connecting brackets
75th, Z2 balance cylinders 76, Z2 floating junctions 77, Z2 cylinder connecting brackets
78th, Z2 hog frames 79, Z2 fixed plates 80, tooth bar
90th, Z2 lead-screw driving devices 91, Z1 lead-screw driving devices 101, guide rail I
102nd, guide rail II 103, slider I 104, sliding block II
105th, the first Y-direction guide rail 106, the second Y-direction guide rail 107, the first sliding block
108th, the second sliding block 109, X-axis gear 110, X-axis tooth bar
111st, Z2 guide rails 112, Z2 sliding blocks 113, Z1 guide rails
114th, Z1 sliding blocks
Specific embodiment
Structure, ratio, size depicted in Figure of description etc., are only used to coordinate the content disclosed in specification, with
Understand and read for those skilled in the art, be not limited to the enforceable qualifications of the utility model, therefore do not have skill
Essential meaning in art, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influenceing the utility model institute
Under effect of energy generation and the purpose to be reached, all should still fall what is covered in the technology contents disclosed in the utility model
In the range of.Meanwhile, in this specification it is cited such as " on ", D score, "front", "rear", " centre " term, be merely convenient to chat
That states understands, and is not used to limit the enforceable scope of the utility model, and its relativeness is altered or modified, without substantive change
Under more technology contents, when being also considered as the enforceable category of the utility model.
The one kind shown in 1~4 is embodied example to illustrate the technical solution of the utility model below in conjunction with the accompanying drawings.
As shown in Figure 1, 2, 3, whole machine includes lathe bed 1, workbench 2, column portion 4, power distribution cabinet 5, the first Y-axis crossbeam 6, the
Two Y-axis crossbeams 27, X-axis crossbeam 9, Z1 mechanical axis 7, the axle cutter sweeps 8 of Z2 five, tool magazine 10, dust exhaust apparatus 11, operating desk 12, control
Panel processed 13, digital control system etc..Workbench 2 is fixed on lathe bed 1, for fixing sheet material to be processed 3.The left and right sides of lathe bed 1
Guide rail I 101 and guide rail II 102 are respectively provided with, guide rail I 101 is symmetrical arranged with guide rail II 102.Column portion 4 includes left column
4.1 and right column 4.2, slider I 103 is fixedly installed on left column 4.1, left column 4.1 is arranged at the left surface of lathe bed 1, passes through
The guideway that guide rail I 101 is constituted with slider I 103 is connected with lathe bed 1.Sliding block II 104 is fixedly installed on right column 4.2, the right side is vertical
Post 4.2 is arranged at the right flank of lathe bed 1, and the guideway being made up of with sliding block II 104 guide rail II 102 is connected with lathe bed 1.The
One Y-axis crossbeam 6 and the second Y-axis crossbeam 27 are fixedly connected across lathe bed 1 with left column 4.1 and right column 4.2.Two Y-axis crossbeams
It is separately positioned on the front and rear two sides of two columns.It is respectively provided with along lathe bed width side on first Y-axis crossbeam 6 and the second Y-axis crossbeam 27
To the first Y-direction guide rail 105 and the second Y-direction guide rail 106.First sliding block 107 and the second sliding block 108, X-axis are set on X-axis crossbeam 9
Crossbeam 9 constitutes the first Y-direction guide rail pair by the first sliding block 107 and the first Y-direction guide rail 105, by the second sliding block 108 and the 2nd Y
Direction guiding rail 106 constitutes the second Y-direction guide rail pair, the first guideway and the second guideway respectively with the first Y-axis crossbeam 6 and the second Y-axis
Crossbeam 27 is connected.Y-axis transmission system, for driving X-axis crossbeam 9 to be moved along the first Y-direction guide rail 105 and the second Y-direction guide rail 106
It is dynamic.Y-axis transmission system is by Y-axis driving arm 20, Y-axis gear 19, Y-axis reductor 21, Y-axis motor 22, Y-axis tooth bar 80.Y
Axle driving arm 20 is fixed on X-axis crossbeam 9, and Y-axis reductor 21 is fixed on Y-axis driving arm 20, and Y-axis gear 19 is fixed on
On the output shaft of Y-axis reductor 21, Y-axis motor 22 is fixed on Y-axis reductor 21, the output shaft of Y-axis motor 22
Connected by shaft coupling with Y-axis reductor 21, Y-axis tooth bar 80 is set along with the direction of the first Y-direction guide rail 105, and X-axis crossbeam 9 is in Y-axis
Driving lower edge first Y-direction guide rail 105 and the second Y-direction guide rail 106 of transmission system are moved.Gantry running gear includes X-axis motor
107th, X-axis reductor 108, X-axis gear 109, X-axis tooth bar 110, are driven defeated installed in X-axis reductor 108 by X-axis motor 107
X-axis gear 109 on shaft is meshed with the X-axis tooth bar 110 for being arranged on the side of lathe bed 1 and drives left column 4.1 and right column 4.2
Moved along the direction of guide rail I 101.
Z1 mechanical axis 7, are connected by guideway with X-axis crossbeam 9, can be moved along short transverse.Set on Z1 mechanical axis 7
Rotatable main shaft.
Tool magazine 10, is connected with right column 4.2, and achievable automatic tool changer is engaged with Z1 mechanical axis 7.
The axle cutter sweeps 8 of Z2 five, are connected by guideway with X-axis crossbeam 9, can be moved along short transverse.The axles of Z2 five are cut
Cut device 8 cutter head can 360 ° of Arbitrary Rotations of horizontal direction, the arbitrarily angled inclination in vertical direction ± 90 ° can be to plate
The arbitrarily angled cutting of material.
During work, gantry running gear drives left and right column to be moved back and forth, X-axis along X-axis (i.e. guide rail I, the direction of guide rail II)
Crossbeam 9 is moved back and forth, Z1 machines under the driving of Y-axis transmission system along Y-axis (i.e. the first Y-direction guide rail and the second Y-direction guide rail direction)
Tool axle 7 and the axle cutter sweeps 8 of Z2 five are mutually fixed with X-axis crossbeam 9, and can be mobile along Z axis (i.e. short transverse) by guide rail,
Z1 mechanical axis 7 are provided with rotatable main shaft, can coordinate with tool magazine 10 and realize automatic tool changer, complete drilling to sheet material, tapping,
The mechanical processing techniques such as groove milling, the cutter head of the axle cutter sweeps 8 of Z2 five can 360 ° of Arbitrary Rotations of horizontal direction, vertical direction ±
90 ° of arbitrarily angled inclinations, can be to the arbitrarily angled cutting of sheet material.Workman is operated in the operating desk position away from cutter head,
Control operation button is only needed, the operations such as cutting and drilling, tapping to sheet material just can be simultaneously completed, it is time saving and energy saving to save time, plus
Work high precision, while decreasing the injury that dust pollution is caused to human body.
As illustrated, the utility model sheet fabrication center also includes two operating desks 12, operating desk 12 is separately fixed at
On the left column 4.1 and right column 4.2, moved along lathe bed length direction with column.So operating personnel both can with when
When the operating desk that is tracked to process and observation can be more beneficial for according to selection the need for processing operate.Z1
Dust shield 17 and Z2 dust shields 18 are respectively fixedly disposed at the top of Z1 mechanical axis 7 and the Working position of five axle cutter sweeps of Z2 8, Z1
Dust shield 17, the bottom of Z2 dust shields 18 are unenclosed construction, and top is connected by dust sucting pipeline 16 with dust catcher 15, dust catcher 15
It is positioned on operating desk 12.Lathe bed 1 is formed by 5 sections of points of splicing machine tools, and stitching portion is fixed by connecting plate, screw, taper pin, is spelled
Connect 27 meters of 1 overall length of rear lathe bed.Vacuum suction table top 41 is provided with workbench 2, using vacuum suction mode fixed plate, table top
It is upper equipped with sealing puff bar, absorption flange 42, positioning cylinder, T-slot 43, and equipped with powerful vacuum pump, absorption flange 42 with
Powerful vacuum pump is connected, and when vacuumizing, sheet material to be processed is adsorbed into fixation by adsorbing flange 42.Lathe bed both sides can set
Multiple positioning cylinders are put, locating piece is housed on positioning cylinder, quickly positioned by positioning cylinder during work, open vacuum suction valve
Door, workpiece is fixed on work top.The tool magazine 10 at the utility model sheet fabrication center is bamboo hat type tool holder, and Z1 machineries are main
Automatic tool changer can be completed between axle 7 and bamboo hat type tool holder.
As shown in Figure 3,4, five axle cutter sweeps 8 include:Z2 fixed plates 79, Z2 slide plates 25, Z2 guide rails 111, Z2 sliding blocks
112nd, Z2 leading screws, Z2 feed screw nuts, Z2 balance cylinders 75, Z2 Cylinder mount brackets 26, Z2 cylinders connecting bracket 77, Z2 are floated and are connect
First 76, C axles fixed seat 53, vertical shaft motor 50, vertical shaft harmonic wave speed reducing machine 54, five axle boxes 31, horizontal motor 56, horizontal harmonic wave subtract
Fast machine 58, cutting motor 29, cutter head 30, Z2 lead-screw driving devices 90.Z2 fixed plates 79 are fixed on X-axis crossbeam 9, and are led to
Cross Z2 hog frames 78 to strengthen, Z2 slide plates 25 are fixed in Z2 fixed plates 79, Z2 guide rails 111 are fixed on Z2 slide plates 25, Z2 slide plates
25 constitute the guideway that can be moved up and down with Z2 guide rails 111.Z2 lead-screw driving devices 90 are fixed in Z2 fixed plates 79, and are set
In the top of Z2 slide plates 25, leading screw is fixed in Z2 fixed plates 79 by bearing, and its top is connected with Z2 lead-screw driving devices 90
Connect, feed screw nut is fixed on Z2 slide plates 25.Z2 Cylinder mount brackets 26 are fixed in Z2 fixed plates 79, are symmetrically distributed in Z2 cunnings
The both sides of plate 25, are fixed with Z2 balance cylinders 75 thereon.Z2 cylinders connecting bracket 77 is fixed on Z2 slide plates 25, Z2 balance cylinders
75 are connected by Z2 floating junctions 76 with Z2 cylinders connecting bracket 77.Driven in Z2 lead-screw driving devices 90 and Z2 balance cylinders 75
Under, Z2 slide plates 25 move up and down along Z2 axis rails.C axles fixed seat 53 is fixedly mounted on the lower end of Z2 slide plates 25, vertical shaft motor 50
It is each attached in C axles fixed seat 53 with vertical shaft harmonic wave speed reducing machine 54, the output shaft of vertical shaft motor 50 and vertical shaft harmonic wave speed reducing machine 54
Input shaft passes through toothed belt transmission (can also use clutch actuation).The output end of vertical shaft harmonic wave speed reducing machine 54 and five axle boxes 31
It is fixedly connected, horizontal motor 56 is fixed on casing 31, the input of the output shaft of horizontal motor 56 and horizontal harmonic wave speed reducing machine 58
Axle is by toothed belt transmission (can also use clutch actuation), the output end of horizontal harmonic wave speed reducing machine 58 and the method for cutting motor 29
Orchid is fixedly connected, and cutter head 30 is directly fixedly mounted on the output shaft of cutting motor 29.Vertical shaft motor 50 by synchronizing wheel,
The grade of vertical shaft harmonic wave speed reducing machine 54 drives five axle boxes, 31 horizontal direction, 360 ° of rotations, and horizontal motor 56 is humorous by synchronizing wheel, level
The grade of ripple reductor 58 drives cutting motor 29 in ± 90 ° of range tilts, and cutting motor 29 drives cutter head 30 to rotate, so that
Realize 360 ° of horizontal direction, the arbitrarily angled cutting in vertical direction ± 90 °.The cutter head 30 of five axle cutter sweeps be saw blade or its
The strong class cutter head of his disk, is provided with cutter head protective cover 28 outside cutter head, sheet material is realized to cut using the rotation of cutter head.
As shown in figure 3, Z1 mechanical axis 7 include:Z1 fixed plates 72, Z1 slide plates 24, Z1 guide rails 113, Z1 sliding blocks 114, Z1 thread
Thick stick, Z1 feed screw nuts, Z1 balance cylinders 23, Z1 Cylinder mount brackets 71, Z1 cylinders connecting bracket 74, Z1 floating junctions 73, Z1
Lead-screw driving device 91, mechanical main shaft 32, knife striking cylinder 66, jar support 67 of forging a knife, mechanical main shaft motor 68, mechanical main shaft motor cabinet
69th, mechanical main shaft casing 70.Z1 fixed plates 72 are fixed on X-axis crossbeam 9, and Z1 sliding blocks 114 are fixed in Z1 fixed plates 72, and Z1 leads
Rail 113 is fixed on Z1 slide plates 24, and Z1 sliding blocks 114 constitute the guideway that can be moved up and down with Z1 guide rails 113.Z1 leading screws drive dress
Put 91 to be fixed in Z1 fixed plates 72, and be arranged on the top of Z1 slide plates 24, leading screw is fixed in Z1 fixed plates 72 by bearing,
Its top is connected with Z1 lead-screw driving devices 91, and feed screw nut is fixed on Z1 slide plates 24.Z1 Cylinder mount brackets 71 are fixed
In Z1 fixed plates 72, the both sides of Z1 slide plates 24 are symmetrically distributed in, Z1 balance cylinders 23 are fixed with thereon.Z1 cylinder connecting brackets
74 are fixed on Z1 slide plates 24, and Z1 balance cylinders 23 are connected by Z1 floating junctions 73 with Z1 cylinders connecting bracket 74.At Z1
Under thick stick drive device 91 and Z1 balance cylinders 23 drive, Z1 slide plates 24 move up and down along Z1 axis rails.Jar support 67 of forging a knife is fixed
On Z1 slide plates 24, knife striking cylinder 66 is fixed on is forged a knife on jar support 67, and mechanical main shaft casing 70 is fixed on Z1 slide plates 24, machinery
Spindle motor seat 69, mechanical main shaft 32 is separately fixed on mechanical main shaft casing 70, and mechanical main shaft motor 68 is fixed on mechanical master
On spindle motor seat 69, mechanical main shaft motor 68 is connected with mechanical main shaft 32 by shaft coupling.
As shown in figure 3, bamboo hat type tool holder 10 includes tool magazine cylinder 33, tool magazine motor 34, tool magazine reductor 35, tool magazine
Shaft coupling seat 36, tool magazine support 37, tool magazine central shaft 38, cutterhead 39, knife rest 40.Tool magazine motor 34 and reductor 35 are constituted
Tool magazine drive device, tool magazine support 37 is connected by guideway with right column 4.2, and shaft coupling seat 36 is fixed under tool magazine support 37
End, reductor 35 is fixed on shaft coupling seat 36, and the motor shaft of motor 34 is connected with the input shaft of reductor 35, tool magazine center
Axle 38 is arranged on tool magazine support 37 by bearing, and tool magazine central shaft 38 is connected by shaft coupling with the output shaft of reductor 35,
Cutterhead 39 is fixed on tool magazine central shaft 38, and cutter holder 40 is fixed on cutterhead 39, and tool magazine cylinder 33 is solid by cylinder connecting bracket
It is scheduled on column 4, tool magazine cylinder 33 is fixed by cylinder contiguous block with tool magazine support 37.The pusher cylinder support 37 of tool magazine cylinder 33
Horizontal direction moves to tool change position, and tool magazine motor 34 is by reductor 35, shaft coupling, tool magazine central shaft 38 with movable knife disc
39 rotations.
In addition to said structure, the utility model also basic configuration including machining center is such as:Power distribution cabinet 5, control panel 12,
Scram button 14 and digital control system etc. are used to complete all modules of Automated condtrol.
The course of work of this specific embodiment is:
1. workpiece is placed on workbench 2, is quickly positioned by positioning cylinder, open vacuum suction valve, workpiece is consolidated
It is scheduled on work top.
2. under digital control system control, the motor 22 of Y-axis transmission system passes through Y-axis reductor 21, Y-axis gear 19, Y
Axle tooth bar 80 drives two columns to be moved along the first Y-direction guide rail 105 and the second Y-direction guide rail 106, is driven by X-axis motor 107 and installed
X-axis gear 109 on the output shaft of X-axis reductor 108 is meshed with the X-axis tooth bar 110 for being arranged on the side of lathe bed 1, and drive is left to stand
Post 4.1 and right column 4.2 move to the top of position to be processed along the direction of guide rail I 101.
3. under digital control system control, Z1 motors drive roller screw pair to drive Z1 by Z1 reductors, shaft coupling
Z1 mechanical main shafts 7 on slide plate 24 move up and down along line slideway, and Z1 mechanical main shafts 7 are realized moving certainly by bamboo hat type tool holder 10
Knife, completes the processing technologys such as punching, tapping, groove milling, the engraving of workpiece.
4. under digital control system control, Z2 motors drive roller screw pair to drive Z2 by Z2 reductors, shaft coupling
Moved up and down along line slideway on slide plate 25, vertical shaft motor 50 drives five miter boxes by synchronizing wheel, vertical shaft harmonic wave speed reducing machine etc.
360 ° of rotations of body horizontal direction, horizontal motor 56 drives saw blade motor 29 in ± 90 ° of scopes by synchronizing wheel, harmonic wave speed reducing machine etc.
Tilted, cutting motor 29 drives saw blade rotation, so as to realize 360 ° of the horizontal direction of workpiece, vertical direction ± 90 ° random angle
Degree cutting.
5. during work, high power vacuum cleaner will by dust sucting pipeline 16, Z1 dust shields 17 and Z2 dust shields 18
Dust, small waste material that process is produced etc. is collected, and working environment is improved while protection cutter and motor.
In sum, the utility model only needs clamped one time, just can simultaneously complete cutting and drilling, tapping to sheet material etc.
Operation, time saving and energy saving to save time, machining accuracy is high, and the scrap that will can be timely produced in process by dust catcher is timely
Siphon away, so the utility model can solve the problem that the technique such as cutting technique in the prior art and punching tapping needs multiple clamping, position
Put error big, and the relevant issues such as flying chip considerable influence motor and cutter life and operator's health during sheet fabrication.
Above-mentioned implementation method only illustrative principle of the present utility model and its effect are new not for this practicality is limited
Type.The utility model also has many aspects can be improved on the premise of without prejudice to overall thought, for being familiar with this technology
Personage all can carry out modifications and changes to above-described embodiment under without prejudice to spirit and scope of the present utility model.Therefore,
Such as those of ordinary skill in the art is without departing from the spirit disclosed in the utility model and institute under technological thought
All equivalent modifications for completing or change, should be covered by claim of the present utility model.
Claims (10)
1. a kind of sheet fabrication center, it is characterised in that including:
Lathe bed part, the lathe bed part includes lathe bed and workbench, and the workbench is arranged on the lathe bed, for fixing
Sheet material to be processed, the left and right sides of the lathe bed is respectively provided with guide rail I and guide rail II, and the guide rail I is symmetrical with the guide rail II
Set;
Column portion, the column portion includes left column and right column;Slider I, the left side are fixedly installed on the left column
Column is arranged at the left surface of the lathe bed, and the guideway being made up of with slider I guide rail I is connected with the lathe bed;It is described
Sliding block II is fixedly installed on right column, the right column is arranged at the right flank of the lathe bed, by II group of guide rail II and sliding block
Into guideway be connected with the lathe bed;
Y-axis header portion, including the first Y-axis crossbeam and the second Y-axis crossbeam, two Y-axis crossbeams are across lathe bed and left column and the right side
Column is fixedly connected;Two Y-axis crossbeams are separately positioned on the front and rear two sides of two columns;The first Y-axis crossbeam and the second Y-axis crossbeam
On be respectively provided with along first Y-direction guide rail and the second Y-direction guide rail of lathe bed width;
X-axis crossbeam, sets the first sliding block and the second sliding block on the X-axis crossbeam;The X-axis crossbeam passes through the first sliding block and first
Y-direction guide rail constitutes the first Y-direction guide rail pair, by the second sliding block and the second Y-direction guide rail the second Y-direction guide rail pair of composition, described the
One Y-direction guide rail is secondary, the second Y-direction guide rail pair is connected with the first Y-axis crossbeam and the second Y-axis crossbeam respectively;
Y-axis transmission system, for driving X-axis crossbeam to be moved along first Y-direction guide rail and the second Y-direction guide rail;
Z1 mechanical axis, are connected by guideway with the X-axis crossbeam, can be moved along short transverse;Set on the Z1 mechanical axis
Put rotatable main shaft;
Tool magazine, is connected with the left column or right column, and achievable automatic tool changer is engaged with the Z1 mechanical axis;
The axle cutter sweeps of Z2 five, are connected by guideway with the X-axis crossbeam, can be moved along short transverse;The axles of the Z2 five
The cutter head of cutter sweep can 360 ° of Arbitrary Rotations of horizontal direction, the arbitrarily angled inclination in vertical direction ± 90 ° can be to plate
The arbitrarily angled cutting of material,
Gantry running gear, can drive left and right two column to be moved along lathe bed length direction.
2. sheet fabrication center according to claim 1, it is characterised in that also including two operating desks, the operating desk
It is separately fixed on the left column and right column, is moved along lathe bed length direction with column.
3. sheet fabrication center according to claim 2, it is characterised in that also including dust exhaust apparatus, the dust exhaust apparatus
Including Z1 dust shields, Z2 dust shields, connecting pipe, dust catcher;The Z1 dust shields and Z2 dust shields are respectively fixedly disposed at institute
The top of Z1 mechanical axis and the axle cutter sweep Working positions of the Z2 five is stated, the Z1 dust shields, Z2 dust shields top are by inhaling
Dirt pipeline is connected with dust catcher, and the dust catcher is positioned on the operating desk.
4. sheet fabrication center according to claim 3, it is characterised in that the lathe bed is several sections of splicing compositions.
5. sheet fabrication center according to claim 4, it is characterised in that the workbench is solid using vacuum suction mode
Fixed board material.
6. the sheet fabrication center according to any one of Claims 1 to 5, it is characterised in that the tool magazine is umbrella shape knife
Storehouse.
7. sheet fabrication center according to claim 6, it is characterised in that the five axles cutter sweep includes:Z2 is fixed
Plate, Z2 slide plates, Z2 guide rails, Z2 sliding blocks, Z2 leading screws, Z2 feed screw nuts, Z2 balance cylinders, Z2 Cylinder mount brackets, Z2 cylinders connect
Connect support, Z2 floating junctions, C axles fixed seat, vertical shaft motor, vertical shaft harmonic wave speed reducing machine, five axle boxes, horizontal motor, level humorous
Ripple reductor, cutting motor, cutter head and Z2 lead-screw driving devices;The Z2 fixed plates are fixed on the X-axis crossbeam, institute
State Z2 sliding blocks to be fixed in the Z2 fixed plates, the Z2 guide rails are fixed on the Z2 slide plates, the Z2 sliding blocks and the Z2
The guideway that guide rail composition can be moved up and down;The Z2 lead-screw driving devices are fixed in the Z2 fixed plates, and are arranged on institute
The top of Z2 slide plates is stated, the Z2 leading screws are fixed in the Z2 fixed plates by bearing, its top and Z2 lead-screw driving devices
It is connected, the Z2 feed screw nuts are fixed on the Z2 slide plates;The Z2 Cylinder mount brackets are fixed in Z2 fixed plates, right
Title is distributed in the both sides of the Z2 slide plates, and the Z2 balance cylinders are fixed with thereon;The Z2 cylinders connecting bracket is fixed on institute
State on Z2 slide plates, the Z2 balance cylinders are connected by the Z2 floating junctions with the Z2 cylinders connecting bracket;In Z2 leading screws
Under drive device and Z2 balance cylinders drive, Z2 slide plates move up and down along Z2 axis rails;The C axles fixed seat is fixedly mounted on institute
The lower end of Z2 slide plates is stated, the vertical shaft motor and the vertical shaft harmonic wave speed reducing machine are each attached in the C axles fixed seat, it is described vertical
Spindle motor output shaft is connected with the input shaft of the vertical shaft harmonic wave speed reducing machine;The output end of the vertical shaft harmonic wave speed reducing machine with it is described
Five axle boxes are fixedly connected;The horizontal motor is fixed on five axle box, the output shaft of the horizontal motor with it is described
The input shaft connection of horizontal harmonic wave speed reducing machine;The output end of the horizontal harmonic wave speed reducing machine is fixed with the flange of the cutting motor
Connection;The cutter head is directly fixedly mounted on the output shaft of the cutting motor.
8. sheet fabrication center according to claim 7, it is characterised in that the cutter head is saw blade.
9. sheet fabrication center according to claim 8, it is characterised in that the Z1 mechanical axis include:Z1 fixed plates, Z1
Slide plate, Z1 guide rails, Z1 sliding blocks, Z1 leading screws, Z1 feed screw nuts, Z1 balance cylinders, Z1 Cylinder mount brackets, Z1 cylinders connection branch
Frame, Z1 floating junctions, Z1 lead-screw driving devices, mechanical main shaft, knife striking cylinder, jar support of forging a knife, mechanical main shaft motor, mechanical main shaft
Motor cabinet, mechanical main shaft casing;The Z1 fixed plates are fixed on the X-axis crossbeam, and the Z1 sliding blocks are fixed on the Z1 and consolidate
In fixed board, the Z1 guide rails are fixed on the Z1 slide plates, the Z1 sliding blocks and the Z1 guide rails composition can move up and down lead
Rail pair;The Z1 lead-screw driving devices are fixed in the Z1 fixed plates, and are arranged on the top of the Z1 slide plates, described Z1
Thick stick is fixed in the Z1 fixed plates by bearing, and its top is connected with Z1 lead-screw driving devices, and the Z1 feed screw nuts are consolidated
It is scheduled on the Z1 slide plates;The Z1 Cylinder mount brackets are fixed in Z1 fixed plates, are symmetrically distributed in the two of the Z1 slide plates
Side, is fixed with the Z1 balance cylinders thereon;The Z1 cylinders connecting bracket is fixed on the Z1 slide plates, the Z1 Balance Airs
Cylinder is connected by the Z1 floating junctions with the Z1 cylinders connecting bracket;Driven in Z1 lead-screw driving devices and Z1 balance cylinders
Under dynamic, Z1 slide plates move up and down along Z1 axis rails;The jar support of forging a knife is fixed on the Z1 slide plates, and the knife striking cylinder is fixed
Forged a knife on jar support described, the mechanical main shaft casing is fixed on the Z1 slide plates, the mechanical main shaft motor cabinet, machinery
Main shaft is separately fixed on the mechanical main shaft casing, and mechanical main shaft motor is fixed on the mechanical main shaft motor cabinet, described
Mechanical main shaft motor is connected with the mechanical main shaft by shaft coupling.
10. sheet fabrication center according to claim 9, it is characterised in that the bamboo hat type tool holder includes:Tool magazine gas
Cylinder, drive device, tool magazine support, tool magazine central shaft, cutterhead, cutter holder;Tool magazine support is by guideway and left column or right column
It is connected, the drive device is fixedly installed on tool magazine pedestal lower end, is connected with the tool magazine central shaft, the tool magazine center
Axle is arranged on the tool magazine support by bearing, and the cutterhead is fixed on the tool magazine central shaft, and the cutter holder is circumferentially
Uniformly it is fixed on the cutterhead, the tool magazine cylinder is fixed on the column of gantry running gear by the cylinder connecting bracket
On, the tool magazine cylinder is fixed by cylinder contiguous block with the tool magazine support, and the tool magazine cylinder promotes the air cylinder support
Horizontal direction moves to tool change position, and the drive device drives the tool magazine central shaft rotation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621199990.7U CN206185495U (en) | 2016-11-03 | 2016-11-03 | Panel processing center |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621199990.7U CN206185495U (en) | 2016-11-03 | 2016-11-03 | Panel processing center |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106475789A (en) * | 2016-11-03 | 2017-03-08 | 山东晨灿机械设备股份有限公司 | A kind of sheet fabrication center |
CN107363410A (en) * | 2017-07-27 | 2017-11-21 | 南京帝鼎数控科技有限公司 | A kind of mark process integration device for cabinet door processing |
CN107695794A (en) * | 2017-09-12 | 2018-02-16 | 佛山市普拉迪数控科技有限公司 | A kind of numerical control gantry machining center |
CN107962687A (en) * | 2017-12-26 | 2018-04-27 | 佛山市神创机电有限公司 | A kind of machining center and cut machining center equipment |
CN111730696A (en) * | 2020-07-27 | 2020-10-02 | 南京帝鼎数控科技有限公司 | Multi-surface machining center with replaceable cutter for bevel machining |
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2016
- 2016-11-03 CN CN201621199990.7U patent/CN206185495U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106475789A (en) * | 2016-11-03 | 2017-03-08 | 山东晨灿机械设备股份有限公司 | A kind of sheet fabrication center |
CN107363410A (en) * | 2017-07-27 | 2017-11-21 | 南京帝鼎数控科技有限公司 | A kind of mark process integration device for cabinet door processing |
CN107695794A (en) * | 2017-09-12 | 2018-02-16 | 佛山市普拉迪数控科技有限公司 | A kind of numerical control gantry machining center |
CN107695794B (en) * | 2017-09-12 | 2023-09-12 | 广东普拉迪科技股份有限公司 | Numerical control gantry machining center |
CN107962687A (en) * | 2017-12-26 | 2018-04-27 | 佛山市神创机电有限公司 | A kind of machining center and cut machining center equipment |
CN111730696A (en) * | 2020-07-27 | 2020-10-02 | 南京帝鼎数控科技有限公司 | Multi-surface machining center with replaceable cutter for bevel machining |
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