CN206185160U - A self -bias pendulum -type high energy ultrasonic cutter for spheroid processing - Google Patents

A self -bias pendulum -type high energy ultrasonic cutter for spheroid processing Download PDF

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Publication number
CN206185160U
CN206185160U CN201621112009.2U CN201621112009U CN206185160U CN 206185160 U CN206185160 U CN 206185160U CN 201621112009 U CN201621112009 U CN 201621112009U CN 206185160 U CN206185160 U CN 206185160U
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China
Prior art keywords
processing
type high
cutter
energy ultrasonic
sphere
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Expired - Fee Related
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CN201621112009.2U
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Chinese (zh)
Inventor
何光宝
范亮
王超
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Individual
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Individual
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Abstract

The utility model discloses a self -bias pendulum -type high energy ultrasonic cutter for spheroid processing, including push type broach piece, rotor plate, cutter assembly, instrument seat and tool bit, one end an organic whole of push type broach piece is connected with the pivot, the pivot is connected with the rotor plate through the bearing, the cover is equipped with damping device in the pivot, the rotor plate include the diaphragm and with diaphragm vertically riser, the diaphragm is improved level and is provided with the slide rail, the slide rail is equipped with can be for the gliding slider of this slide rail, be fixed with the cutter assembly on the slider, the one end of cutter assembly is fixed with the instrument seat, be equipped with the tool bit on the instrument seat, one side of diaphragm lower surface is connected with the baffle, one side subsides of baffle are equipped with the location axle, the location axle is installed on positioning shaft seat. This self -bias pendulum -type high energy ultrasonic cutter has solved the inconsistent difficult problem of processing effect of the ball -shaped valve both sides of processing on numerical control lathe, is expected to realize adopt on the digit control machine tool the accurate processing spherical valve of supersound metal processing technique.

Description

It is a kind of for the processing of sphere from nutation type high-energy ultrasonic cutter
Technical field
The utility model belongs to metal processing sectors, and in particular to a kind of for the processing of sphere from nutation type high-energy ultrasonic Cutter.
Background technology
High-energy ultrasonic metal processing system is commonplace in spherical valve body (lower abbreviation spheroid) processing industry application, at present, High-energy ultrasonic metal handling techniques can reach comparatively ideal effect on spherical lathe to the processing of spheroid, but in Digit Control Machine Tool On it is poor to the processing effect of spheroid, often occur the inconsistent situation of spheroid both sides processing effect, sphere diameter it is smaller this Plant difference more obvious.With the popularization of Digit Control Machine Tool, this phenomenon seriously governs high-energy ultrasonic metal handling techniques in spheroid The application of processing industry.
The content of the invention
In view of this, the utility model provides a kind of for the processing of sphere from nutation type high-energy ultrasonic cutter
The purpose of this utility model is achieved through the following technical solutions:
It is a kind of for the processing of sphere from nutation type high-energy ultrasonic cutter, including pressure knife block, rotor plate, cutting tool assembly, work Tool seat and cutter head, one end of the pressure knife block are connected with rotating shaft, and the rotating shaft is connected with rotor plate, described turn by bearing Damping unit is arranged with axle, the rotor plate includes transverse slat and the riser vertical with the transverse slat, and level sets on the transverse slat Slide rail is equipped with, the slide rail is provided with the sliding block that can be slided relative to the slide rail, cutting tool assembly, the knife are fixed with the sliding block The one end for having assembly is fixed with tool seat, and the tool seat is provided with cutter head;The side of the transverse slat lower surface is fixedly connected with Baffle plate, the side of the baffle plate is sticked locating shaft, and the locating shaft is installed on locating axle seat.
Further, also including power set, one end of the power set is supported and terminates in the cutting tool assembly, its other end It is connected to the riser.
Further, the power set are the one kind in cylinder, oil cylinder or spring.
Further, the pressure knife block is arranged on lathe saddle.
Further, the locating axle seat and lathe saddle are installed on the guide rail of lathe.
Further, groove is provided with the tool seat, be provided with the groove can freely be rotated in the groove and It is partially protrude through the cutter head of the groove.
Further, the cutter head is spherical shape, oval spherical or hollow ball-shape.
Further, the cutter head is made up of hard alloy.
Further, the damping unit is the one kind in damping spring, damping cylinder or electromagnetic damping device.
Compared with prior art, the utility model at least has advantages below:The utility model provides a kind of for ball Body processing from nutation type high-energy ultrasonic cutter, its baffle plate is close on locating shaft, makes this from nutation type high-energy ultrasonic cutter The axis of cutting tool assembly is all the time perpendicular to the outer round surface of spherical valve body to be processed (hereinafter referred to as spheroid);Additionally, should be from beat Formula high-energy ultrasonic cutter solves the inconsistent problem of processing effect of the spheroid both sides processed on numerically controlled lathe, and in processing The uniformity of spheroid both sides processing effect is equally ensure that during the less spheroid of diameter, is expected to realize being used on Digit Control Machine Tool Ultrasonic metal treatment technology accurately processes spheroid.
Brief description of the drawings
Fig. 1 is the front view from nutation type high-energy ultrasonic cutter for the processing of sphere described in the utility model;
Fig. 2 is the top view from nutation type high-energy ultrasonic cutter for the processing of sphere described in the utility model;
Wherein, 1- pressure knife blocks;11- risers;12- cylinders;13- push rods;14- cutting tool assemblies;15- cutter heads;16- locating shafts; 17- slide rails;18- locating axle seats;19- baffle plates;111- sliding blocks;112- damping springs;113- rotating shafts;114- transverse slats;115- instruments Seat.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples, following examples be it is descriptive, It is not limited, it is impossible to which protection domain of the present utility model is limited with this.
As shown in Figure 1-2, it is a kind of for the processing of sphere from nutation type high-energy ultrasonic cutter, including pressure knife block 1, rotation Plate, cutting tool assembly 14, tool seat 115 and cutter head 15, one end of the pressure knife block 1 are connected with rotating shaft 113, the rotating shaft 113 are connected with rotor plate by bearing (not shown), and damping unit is arranged with the rotating shaft 113, and the rotor plate includes horizontal stroke Plate 17 and the riser 11 vertical with the transverse slat 17, being horizontally disposed with the transverse slat 114 has slide rail 17, and the slide rail 17 is provided with can Relative to the sliding block 111 that the slide rail 17 is slided, cutting tool assembly 14, the one of the cutting tool assembly 14 are fixed with the sliding block 111 End is fixed with tool seat 115, and the tool seat 115 is provided with cutter head 15;The side of the lower surface of the transverse slat 114 is fixedly connected with Baffle plate 19, the side of the baffle plate 19 is sticked locating shaft 16, and the locating shaft 16 is installed on locating axle seat 18.The rotation Plate can freely be rotated by the bearing along the rotating shaft 113, and the cutting tool assembly 14 can be by sliding block 111 along described The slide anteroposterior of slide rail 17.The level of the baffle plate 19 is fixed on the lower surface of the transverse slat 114.
During specific implementation, the rotor plate, pressure knife block 1 synchronizing moving first under external force, when the quilt of the baffle plate 19 When the locating shaft 16 is blocked, with continuing to move to for the pressure knife block 1, the rotor plate starts relative to the pressure knife block 1 Rotate, but due to the reverse damping action power of the damping unit, the baffle plate 19 still keeps being contacted with the locating shaft 16.
During specific implementation, the electric signal of high-energy ultrasonic frequency can be converted into synchronization mechanism vibrations by the cutting tool assembly 14, The inside of the cutting tool assembly 14 is provided with ultrasonic transformer (not shown), and one end of the ultrasonic transformer is supported and terminates in the cutter head 15, passes through The mechanical shock of the ultrasonic transformer drives the synchronous vibrating of cutter head 15.
During specific implementation, the valve shape spheroid (hereinafter referred to as spheroid, not shown) to be processed is fixed on the locating shaft 16 Top and the central axis of the spheroid be located on the same line with the center line of the locating shaft 16, the ball of the spheroid The heart is centrally located in same level with the cutter head 15.
During specific implementation, the locating shaft 16 is fixed on the guide rail of lathe (not shown), because different spheroids exists The position clamped on lathe is different, and locating shaft 16 can be adjusted by adjusting 16 installation sites on lathe of locating shaft With the relative position of spheroid, locating shaft 16 described in final adjustment is coaxial with the center line of the spheroid.
During specific implementation, also including power set, one end of the power set is supported and terminates in the cutting tool assembly 14, and its is another One end is connected to the riser 11.The power set are used to promote the cutting tool assembly 14 to be moved along before and after the slide rail 17 It is dynamic, to realize the feed motion to spheroid.
During specific implementation, the power set are the one kind in cylinder 12, oil cylinder or spring.It is described dynamic in the present embodiment Power apparatus are preferably cylinder 12.When the power set are cylinder 12 or oil cylinder, the push rod 13 of the cylinder 12 or oil cylinder is supported Only on the cutting tool assembly 14, when the power set are spring, one end of the spring is supported only in the cutting tool assembly On 14, the push rod 13 or spring of the cylinder 12, oil cylinder are used to promote the cutting tool assembly 14 along the slide anteroposterior of the slide rail 17.
During specific implementation, the pressure knife block 1 is arranged on lathe saddle (not shown), and the pressure knife block 1 is equivalent to lathe tool Handle of a knife, for by the knife rest of whole Cutting tool installation manner to lathe.
During specific implementation, the locating axle seat 18 and lathe saddle are installed on the guide rail of lathe.
During specific implementation, groove (not shown) is provided with the tool seat 115, being provided with the groove can be in the groove The interior cutter head 15 for freely rotating and being partially protrude through the groove.When spheroid is processed, the cutter head 15 is rotated simultaneously in spherome surface Vibrations, the spheroid is passed to by the vibrations of the spheroid by ultrasonic high energy, plays a part of to polish the spherome surface.
During specific implementation, the cutter head 15 is spherical shape, oval spherical or hollow ball-shape, and the cutter head 15 can polish Spherical shape spheroid, it is also possible to the oval spherical spheres of polishing.
During specific implementation, when lathe drives the pressure knife block 1 to move, the rotor plate is by the axle on the rotor plate Hold and rotated relative to the rotating shaft 113, the baffle plate 19 is close to the level of the locating shaft 16 in the presence of the damping force and is turned Dynamic, baffle plate 19 causes the axis of the cutting tool assembly 14 all the time perpendicular to the outer round surface of the spheroid, so as to ensure spheroid two The processing effect of side is consistent.
During specific implementation, the spheroid rotates under the drive of lathe, it is ensured that the cutter head 15 can polish spheroid Whole outer surfaces.
During specific implementation, the damping unit is the one kind in damping spring 112, damping cylinder or electromagnetic damping device. In the present embodiment, preferably damping unit is damping spring 112.When described device is damping spring 112, damping spring 112 One end is arranged in rotating shaft 113 and fixed thereto, and the other end of the damping spring 112 is connected with rotor plate, it is ensured that rotor plate It is in a fixed position in a free state.
During specific implementation, the utility model is to process the single-ended high-energy ultrasonic process tool designed with the spheroid of handle. When using, pressure knife block 1 is arranged on the knife rest of lathe, the position feed certainly with machine chuck (not shown) diameter parallel, according to Turning operation is processed.In process, rotor plate can automatically be deflected under the drive of baffle plate 19, it is ensured that whole process The axis of middle cutting tool assembly 14 reaches and ball car (not shown) identical processing effect all the time perpendicular to spherome surface.This practicality It is new to spheroid size no requirement (NR), when diameter less ball valve is processed, effect is obvious.Only need to change locating shaft 16 and gear The size of plate 19 is the lathe for being suitable for various models.
More than, only the utility model preferably specific embodiment, but the protection domain of utility model is not limited to This, any one skilled in the art in the technical scope that the utility model is disclosed, the change that can be readily occurred in Or replace, should all cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should be with right The protection domain of claim is defined.

Claims (9)

1. a kind of for the processing of sphere from nutation type high-energy ultrasonic cutter, including pressure knife block, rotor plate, cutting tool assembly, instrument Seat and cutter head, it is characterised in that one end of the pressure knife block is connected with rotating shaft, and the rotating shaft is connected with rotation by bearing Plate, is arranged with damping unit in the rotating shaft, the rotor plate includes transverse slat and the riser vertical with the transverse slat, the transverse slat Upper being horizontally disposed with has slide rail, and the slide rail is provided with the sliding block that can be slided relative to the slide rail, be fixed with cutter on the sliding block total Into one end of the cutting tool assembly is fixed with tool seat, and the tool seat is provided with cutter head;The side of the transverse slat lower surface is consolidated Surely baffle plate is connected with, the side of the baffle plate is sticked locating shaft, the locating shaft is installed on locating axle seat.
2. it is according to claim 1 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that also to include Power set, one end of the power set is supported and terminates in the cutting tool assembly, and its other end is connected to the riser.
3. it is according to claim 2 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that described dynamic Power apparatus are the one kind in cylinder, oil cylinder or spring.
4. it is according to claim 1 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that the pressure Cutter block is arranged on lathe saddle.
5. it is according to claim 4 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that described fixed Position axle bed and lathe saddle are installed on the guide rail of lathe.
6. it is according to claim 1 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that the work Groove is provided with tool seat, being provided with the groove can freely rotate in the groove and be partially protrude through the cutter head of the groove.
7. it is according to claim 5 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that the knife Head is spherical shape, oval spherical or hollow ball-shape.
8. it is according to claim 7 for the processing of sphere from nutation type high-energy ultrasonic cutter, it is characterised in that the knife Head is made up of hard alloy.
9. according to claim any one of 1-8 for the processing of sphere from nutation type high-energy ultrasonic cutter, its feature exists In the damping unit is the one kind in damping spring, damping cylinder or electromagnetic damping device.
CN201621112009.2U 2016-10-11 2016-10-11 A self -bias pendulum -type high energy ultrasonic cutter for spheroid processing Expired - Fee Related CN206185160U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621112009.2U CN206185160U (en) 2016-10-11 2016-10-11 A self -bias pendulum -type high energy ultrasonic cutter for spheroid processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621112009.2U CN206185160U (en) 2016-10-11 2016-10-11 A self -bias pendulum -type high energy ultrasonic cutter for spheroid processing

Publications (1)

Publication Number Publication Date
CN206185160U true CN206185160U (en) 2017-05-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107756659A (en) * 2017-11-01 2018-03-06 夏心杰 Dither cutter
CN112518229A (en) * 2020-11-30 2021-03-19 张家港东艺超声有限公司 Metal surface ultrasonic processing device and processing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107756659A (en) * 2017-11-01 2018-03-06 夏心杰 Dither cutter
CN112518229A (en) * 2020-11-30 2021-03-19 张家港东艺超声有限公司 Metal surface ultrasonic processing device and processing method

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170524

Termination date: 20181011

CF01 Termination of patent right due to non-payment of annual fee