CN206179815U - Total fuse structure of car power supply - Google Patents

Total fuse structure of car power supply Download PDF

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Publication number
CN206179815U
CN206179815U CN201620969343.3U CN201620969343U CN206179815U CN 206179815 U CN206179815 U CN 206179815U CN 201620969343 U CN201620969343 U CN 201620969343U CN 206179815 U CN206179815 U CN 206179815U
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power supply
fuse
power
terminal
input terminal
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CN201620969343.3U
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付鹏鹏
张坤
王瑞林
胡延廷
杨威
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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Abstract

本实用新型公开了一种汽车电源总保险丝结构,包括机舱保险丝盒本体,还包括保险丝组,保险丝组顶端固定连有若干电源输出端子,保险丝组底端固定连有汇流条,汇流条一端设有电源输入端子;机舱保险丝盒本体上设有电源输入端子安装孔和电源输出端子安装孔,电源输入端子与电源输入端子安装孔固定连接,电源输出端子与电源输出端子安装孔固定连接。本实用新型通过汇流条一端的电源输入端固定在机舱保险丝盒上,拆装方便,集成度高,减小了机舱占用空间;本实用新型的电源输出端子通过电源输出端子安装孔直接与机舱保险丝盒内部相连,避免了现有技术中设置两个保险丝盒之间的电源连接线,降低了线束成本。

The utility model discloses a main fuse structure of an automobile power supply, which includes a fuse box body in a cabin and a fuse group, the top of the fuse group is fixedly connected with a plurality of power output terminals, the bottom end of the fuse group is fixedly connected with a bus bar, and one end of the bus bar is provided with a Power input terminal; the engine room fuse box body is provided with a power input terminal installation hole and a power output terminal installation hole, the power input terminal is fixedly connected to the power input terminal installation hole, and the power output terminal is fixedly connected to the power output terminal installation hole. The utility model is fixed on the fuse box of the engine room through the power input end of one end of the bus bar, which is convenient to disassemble and has high integration and reduces the space occupied by the engine room; the power output terminal of the utility model is directly connected to the fuse box of the engine room through the installation hole of the power output terminal The boxes are internally connected, avoiding the arrangement of a power connection line between the two fuse boxes in the prior art, and reducing the cost of the wiring harness.

Description

汽车电源总保险丝结构Main fuse structure of automobile power supply

技术领域technical field

本实用新型涉及汽车零部件,具体地指一种汽车电源总保险丝结构。The utility model relates to auto parts, in particular to an automobile power main fuse structure.

背景技术Background technique

为提高可靠性,汽车的电源采用多级保险丝进行分配。目前大部分汽车采用蓄电池正极总保险丝盒和机舱保险丝盒来实现电源分配,蓄电池正极总保险丝盒和机舱保险丝盒各自独立设置。前述电源分配方式存在如下缺点:1)两个保险丝盒需分别固定安装,不但安装不便,而且占用机舱空间较大;2)在保险丝盒生产过程中,两个保险丝盒需分别开模,模具费用较高,增加了生产成本;3)两个保险丝盒之间的连接导线较长,不但增加了线束成本,而且使得线束布置困难。To improve reliability, the car's power supply is distributed using multi-stage fuses. At present, most automobiles use the battery positive main fuse box and the cabin fuse box to realize power distribution, and the battery positive main fuse box and the cabin fuse box are set independently. The aforementioned power distribution method has the following disadvantages: 1) The two fuse boxes need to be fixed and installed separately, which is not only inconvenient to install, but also takes up a large space in the cabin; 2) During the production process of the fuse box, the two fuse boxes need to be molded separately, and the mold cost 3) The connection wires between the two fuse boxes are relatively long, which not only increases the cost of the wiring harness, but also makes wiring harness layout difficult.

发明内容Contents of the invention

本实用新型的目的就是要提供一种汽车电源总保险丝结构,该结构安装方便,节省空间,且生产成本低。The purpose of the utility model is to provide a main fuse structure of an automobile power supply, which is easy to install, saves space, and has low production cost.

为实现上述目的,本实用新型采用了以下技术方案:一种汽车电源总保险丝结构,包括机舱保险丝盒本体,还包括保险丝组,所述保险丝组顶端固定连有若干电源输出端子,所述保险丝组底端固定连有汇流条,所述汇流条一端设有电源输入端子;所述机舱保险丝盒本体上设有电源输入端子安装孔和电源输出端子安装孔,所述电源输入端子与所述电源输入端子安装孔固定连接,所述电源输出端子与所述电源输出端子安装孔固定连接。In order to achieve the above object, the utility model adopts the following technical scheme: a kind of main fuse structure of automobile power supply, including the engine room fuse box body, and also includes a fuse group, the top of the fuse group is fixedly connected with a number of power output terminals, and the fuse group The bottom end is fixedly connected with a bus bar, and one end of the bus bar is provided with a power input terminal; the fuse box body of the engine room is provided with a power input terminal installation hole and a power output terminal installation hole, and the power input terminal is connected to the power input terminal. The terminal mounting holes are fixedly connected, and the power output terminals are fixedly connected to the power output terminal mounting holes.

本实用新型通过汇流条一端的电源输入端固定在机舱保险丝盒上,拆装方便,集成度高,减小了机舱占用空间;本实用新型的电源输出端子通过电源输出端子安装孔直接与机舱保险丝盒内部相连,避免了现有技术中设置两个保险丝盒之间的电源连接线,降低了线束成本;本实用新型通过合理布局,将电源总保险丝各部件集成布置在机舱保险丝盒中,具有结构简单,功能齐全,集成度高,体积小,便于安装等优点。The utility model is fixed on the fuse box of the engine room through the power input terminal at one end of the bus bar, which is convenient to disassemble and assemble, and has high integration, which reduces the space occupied by the engine room; the power output terminal of the utility model is directly connected to the fuse box of the engine room through the installation hole of the power output terminal. The box is connected inside, avoiding the power connection line between the two fuse boxes in the prior art, and reducing the cost of the wiring harness; the utility model integrates the components of the main power fuse in the fuse box of the engine room through a reasonable layout, and has a structure Simple, complete functions, high integration, small size, easy installation and so on.

进一步地,所述汇流条包括侧立于所述保险丝组底端且与所述保险丝组固定连接的托板,所述托板的一端连有与所述托板垂直的连接板,所述连接板顶部连有所述电源输入端子。Further, the bus bar includes a supporting plate standing sideways at the bottom end of the fuse group and fixedly connected with the fuse group, one end of the supporting plate is connected with a connecting plate perpendicular to the supporting plate, and the connecting plate The power input terminal is connected to the top of the board.

进一步地,所述电源输入端子为垂直于所述连接板的一平板,平板上开有电源连接孔。Further, the power input terminal is a flat plate perpendicular to the connecting plate, and a power connection hole is opened on the flat plate.

进一步地,所述电源输出端子包括大电流用电设备供电端子,大电流继电器供电端子及与所述保险丝盒本体内部相连的保险丝盒总保险供电端子。Further, the power output terminal includes a power supply terminal for high-current electrical equipment, a power supply terminal for a high-current relay, and a fuse box main fuse power supply terminal connected to the inside of the fuse box body.

进一步地,所述大电流继电器供电端子和所述保险丝盒总保险供电端子与所述大电流用电设备供电端子的出线方向相反。Further, the outlet direction of the power supply terminal of the high-current relay and the main insurance power supply terminal of the fuse box is opposite to that of the power supply terminal of the high-current electrical equipment.

进一步地,所述机舱保险丝盒本体上还设有汇流条过孔,所述汇流条安装于所述汇流条过孔中。Further, the fuse box body of the engine room is also provided with a bus bar through hole, and the bus bar is installed in the bus bar through hole.

进一步地,所述电源输入端子与所述电源输入端子安装孔间连有第一螺栓。Further, a first bolt is connected between the power input terminal and the installation hole of the power input terminal.

进一步地,所述大电流继电器供电端子和所述保险丝盒总保险供电端子与所述电源输出端子安装孔间连有安装座和紧固螺钉。Further, a mounting base and fastening screws are connected between the power supply terminal of the high-current relay, the main fuse power supply terminal of the fuse box, and the installation hole of the power output terminal.

更进一步地,所述大电流用电设备供电端子与所述电源输出端子安装孔间连有第二螺栓。Furthermore, a second bolt is connected between the power supply terminal of the large current electrical equipment and the installation hole of the power output terminal.

附图说明Description of drawings

图1为一种汽车电源总保险丝结构的结构示意图。Fig. 1 is a structural schematic diagram of a main fuse structure of an automobile power supply.

图2为图1中保险丝组,汇流条及电源输出端子的连接关系示意图。Fig. 2 is a schematic diagram of the connection relationship among the fuse group, the bus bar and the output terminal of the power supply in Fig. 1 .

图3为图1中机舱保险丝盒本体的结构示意图。Fig. 3 is a schematic structural view of the main body of the fuse box in the engine room in Fig. 1 .

图4为图1中保险丝组,汇流条及电源输出端子的固定方式示意图。Fig. 4 is a schematic diagram of the fixing method of the fuse group, the bus bar and the output terminal of the power supply in Fig. 1 .

图5为图1的爆炸图。Fig. 5 is an exploded view of Fig. 1 .

具体实施方式detailed description

下面结合附图对本实用新型作进一步的详细说明,便于更清楚地了解本实用新型,但它们不对本实用新型构成限定。The utility model will be further described in detail below in conjunction with the accompanying drawings to facilitate a clearer understanding of the utility model, but they do not limit the utility model.

如图1所示,一种汽车电源总保险丝结构,包括机舱保险丝盒本体1,还包括保险丝组2,保险丝组2为一体式结构,与汇流条4及电源输出端子3整体铆接成型,可设置30A-250A的MEGA或MIDI保险丝,保险丝组2顶端固定连有八个电源输出端子3,固定在接线柱底座上,其上均设有通孔,其中,一排四个为与保险丝盒本体1内部相连的大电流继电器供电端子3-1和保险丝盒总保险供电端子3-2,为保险丝盒总保险及大电流继电器电源供电,接线方向相反的另一排为四个大电流用电设备供电端子3-3(如图2所示),与线束端子11相连,为其他大电流用电设备供电。As shown in Figure 1, a general fuse structure for an automobile power supply includes a fuse box body 1 in the engine room and a fuse group 2. 30A-250A MEGA or MIDI fuse, the top of the fuse group 2 is fixedly connected with eight power output terminals 3, which are fixed on the base of the binding post, and there are through holes on it, of which four in a row are connected with the fuse box body 1 The internally connected high-current relay power supply terminal 3-1 and fuse box main insurance power supply terminal 3-2 supply power for the fuse box main insurance and high-current relay power supply, and the other row with the opposite wiring direction supplies power for four high-current electrical equipment Terminal 3-3 (as shown in FIG. 2 ) is connected to terminal 11 of the wiring harness to supply power for other high-current electrical equipment.

上述方案中,所述保险丝组2底端固定连有汇流条4,所述汇流条4包括侧立于所述保险丝组2底端且与所述保险丝组固定连接的托板4-2,所述托板4-2的一端连有与所述托板4-2垂直的连接板4-3,所述连接板4-3顶部连有所述电源输入端子4-1,电源输入端子4-1为垂直于连接板的一平板,平板上开有两个电源连接孔4-11。In the above solution, the bottom end of the fuse group 2 is fixedly connected with a bus bar 4, and the bus bar 4 includes a support plate 4-2 standing sideways on the bottom end of the fuse group 2 and fixedly connected with the fuse group. One end of the supporting plate 4-2 is connected with a connecting plate 4-3 perpendicular to the supporting plate 4-2, the top of the connecting plate 4-3 is connected with the power input terminal 4-1, the power input terminal 4- 1 is a flat plate perpendicular to the connecting plate, and two power connection holes 4-11 are arranged on the flat plate.

上述方案中,结合图3所示,机舱保险丝盒本体1上设有两个电源输入端子安装孔1-1和八个电源输出端子安装孔1-2,八个电源输出端子安装孔1-2排成两排,四个一排,机舱保险丝盒本体1上还开有汇流条过孔1-3。In the above scheme, as shown in Fig. 3, two power input terminal installation holes 1-1 and eight power output terminal installation holes 1-2 are provided on the engine room fuse box body 1, and eight power output terminal installation holes 1-2 Arranged in two rows, four in a row, the fuse box body 1 in the engine room is also provided with bus bar via holes 1-3.

上述方案中,结合图4,图5所示,电源输入端子4-1与两个电源输入端子安装孔1-1通过两个第一螺栓5在电源连接孔4-11处固定连接,第一螺栓5卡入电源输入端子安装孔1-1中,用于定位并固定整个电源总保险丝2及其上部件,电源输入端子4-1还通过机舱保险丝盒上的电源接线柱14与电源线10相连,保证导电的可靠性;八个电源输出端子3与八个电源输出端子安装孔1-2固定连接,其中,四个大电流用电设备供电端子3-3与一排四个电源输出端子安装孔1-2通过四个第二螺栓8连接,大电流用电设备供电端子3-3还与线束端子11相连,余下的四个大电流继电器供电端子3-1和保险丝盒总保险供电端子3-2与另一排四个电源输出端子安装孔1-2通过四个安装座6连接,四个紧固螺钉7分别紧固,安装座6通过机舱保险丝盒汇流条9与机舱保险丝盒本体1内部连接,第二螺栓8与电源输出端子安装孔1-2及安装座6与安装孔1-2都是过盈配合,此处因安装座6及机舱保险丝盒汇流条9与机舱保险丝盒本体1内部固定,故此处不需要螺栓柱定位,采用安装座即可;整个汇流条4安装于机舱保险丝盒本体1的汇流条过孔1-3中。In the above solution, as shown in Fig. 4 and Fig. 5, the power input terminal 4-1 and the two power input terminal installation holes 1-1 are fixedly connected at the power connection hole 4-11 through two first bolts 5, the first The bolt 5 is inserted into the installation hole 1-1 of the power input terminal, and is used to locate and fix the entire main power fuse 2 and its upper parts. The power input terminal 4-1 also passes through the power terminal 14 and the power line 10 connected to ensure the reliability of conduction; the eight power output terminals 3 are fixedly connected to the eight power output terminal mounting holes 1-2, among which, the four power supply terminals 3-3 of large-current electrical equipment are connected to a row of four power output terminals The installation holes 1-2 are connected by four second bolts 8, the power supply terminal 3-3 of the high-current electrical equipment is also connected with the wiring harness terminal 11, and the remaining four high-current relay power supply terminals 3-1 and the main insurance power supply terminal of the fuse box 3-2 is connected with the other row of four power output terminal mounting holes 1-2 through four mounting seats 6, and the four fastening screws 7 are fastened respectively, and the mounting seats 6 are connected to the fuse box body of the engine room through the bus bar 9 1 internal connection, the second bolt 8 and the power output terminal installation hole 1-2 and the installation seat 6 and the installation hole 1-2 are all interference fits, because the installation seat 6 and the engine room fuse box bus bar 9 are connected to the engine room fuse box The body 1 is internally fixed, so there is no need for bolt post positioning here, and the installation seat can be used; the entire bus bar 4 is installed in the bus bar through holes 1-3 of the fuse box body 1 in the engine room.

上述汽车电源总保险丝结构安装过程如下:安装时,先将安装座6及机舱保险丝盒汇流条9按先后顺序固定在机舱保险丝盒本体1中,再卡入两个第一螺栓5及四个第二螺栓8,然后安装保险丝组2,通过第一螺栓5及第二螺栓8进行定位,之后让电源线10和线束端子11的端子穿过第一螺栓5及第二螺栓8,并安装第一紧固螺母12和第二紧固螺母13,并使紧固螺钉7穿过电源输出端子3、机舱保险丝盒汇流条9及安装座6上的通孔进行固定。The installation process of the above-mentioned main fuse structure of the automobile power supply is as follows: when installing, first fix the mounting seat 6 and the fuse box bus bar 9 in the engine room fuse box body 1 in sequence, and then snap in the two first bolts 5 and the four fourth bolts. Two bolts 8, and then install the fuse group 2, through the first bolt 5 and the second bolt 8 for positioning, then let the terminals of the power line 10 and the harness terminal 11 pass through the first bolt 5 and the second bolt 8, and install the first Fasten the nut 12 and the second fastening nut 13, and make the fastening screw 7 go through the power output terminal 3, the fuse box bus bar 9 of the engine room and the through holes on the mounting seat 6 for fixing.

本实用新型通过两个电源接线柱14将保险丝组2固定在机舱保险丝盒本体1上,拆装方便,集成度高,减小了机舱占用空间;本实用新型的四个端子(大电流继电器供电端子3-1和保险丝盒总保险供电端子3-2)直接与机舱保险丝盒本体1内部相连,避免了设置两个保险丝盒之间的电源连接线,布局合理,降低了线束成本。The utility model fixes the fuse group 2 on the fuse box body 1 of the engine room through two power terminal posts 14, which is convenient for disassembly and assembly, high in integration, and reduces the occupied space of the engine room; the four terminals of the utility model (large current relay power supply The terminal 3-1 and the fuse box main fuse power supply terminal 3-2) are directly connected to the interior of the engine room fuse box body 1, avoiding the setting of a power connection line between the two fuse boxes, the layout is reasonable, and the cost of the wiring harness is reduced.

Claims (9)

1.一种汽车电源总保险丝结构,包括机舱保险丝盒本体(1),其特征在于:还包括保险丝组(2),所述保险丝组(2)顶端固定连有若干电源输出端子(3),所述保险丝组(2)底端固定连有汇流条(4),所述汇流条(4)一端设有电源输入端子(4-1);所述机舱保险丝盒本体(1)上设有电源输入端子安装孔(1-1)和电源输出端子安装孔(1-2),所述电源输入端子(4-1)与所述电源输入端子安装孔(1-1)固定连接,所述电源输出端子(3)与所述电源输出端子安装孔(1-2)固定连接。1. A total fuse structure for automobile power supply, comprising a fuse box body (1) in the engine room, characterized in that: it also includes a fuse group (2), and the top of the fuse group (2) is fixedly connected with some power output terminals (3), The bottom end of the fuse group (2) is fixedly connected with a bus bar (4), and one end of the bus bar (4) is provided with a power input terminal (4-1); the fuse box body (1) of the engine room is provided with a power supply The input terminal installation hole (1-1) and the power output terminal installation hole (1-2), the power input terminal (4-1) is fixedly connected with the power input terminal installation hole (1-1), the power supply The output terminal (3) is fixedly connected to the installation hole (1-2) of the power output terminal. 2.根据权利要求1所述的汽车电源总保险丝结构,其特征在于:所述汇流条(4)包括侧立于所述保险丝组(2)底端且与所述保险丝组固定连接的托板(4-2),所述托板(4-2)的一端连有与所述托板(4-2)垂直的连接板(4-3),所述连接板(4-3)顶部连有所述电源输入端子(4-1)。2. The main fuse structure for automobile power supply according to claim 1, characterized in that: the bus bar (4) includes a support plate standing sideways on the bottom end of the fuse group (2) and fixedly connected with the fuse group (4-2), one end of the supporting plate (4-2) is connected with a connecting plate (4-3) perpendicular to the supporting plate (4-2), and the top of the connecting plate (4-3) is connected There is said power input terminal (4-1). 3.根据权利要求2所述的汽车电源总保险丝结构,其特征在于:所述电源输入端子(4-1)为垂直于所述连接板的一平板,平板上开有电源连接孔(4-11)。3. The main fuse structure of automobile power supply according to claim 2, characterized in that: the power input terminal (4-1) is a flat plate perpendicular to the connecting plate, and a power connection hole (4-1) is arranged on the flat plate. 11). 4.根据权利要求1所述的汽车电源总保险丝结构,其特征在于:所述电源输出端子(3)包括大电流用电设备供电端子(3-3),大电流继电器供电端子(3-1)及与所述保险丝盒本体内部相连的保险丝盒总保险供电端子(3-2)。4. The main fuse structure of automobile power supply according to claim 1, characterized in that: said power supply output terminal (3) includes a power supply terminal (3-3) of a large current electrical equipment, a power supply terminal (3-1) of a high current relay ) and the main insurance power supply terminal (3-2) of the fuse box connected to the inside of the fuse box body. 5.根据权利要求4所述的汽车电源总保险丝结构,其特征在于:所述大电流继电器供电端子(3-1)和所述保险丝盒总保险供电端子(3-2)与所述大电流用电设备供电端子(3-3)的出线方向相反。5. The main fuse structure of automobile power supply according to claim 4, characterized in that: said high current relay power supply terminal (3-1) and said fuse box total insurance power supply terminal (3-2) are connected with said high current The outlet direction of the power supply terminal (3-3) of the electrical equipment is opposite. 6.根据权利要求1所述的汽车电源总保险丝结构,其特征在于:所述机舱保险丝盒本体(1)上还设有汇流条过孔(1-3),所述汇流条(4)安装于所述汇流条过孔(1-3)中。6. The main fuse structure of automobile power supply according to claim 1, characterized in that: the fuse box body (1) of the engine room is also provided with a bus bar via hole (1-3), and the bus bar (4) is installed in the bus bar via holes (1-3). 7.根据权利要求1所述的汽车电源总保险丝结构,其特征在于:所述电源输入端子(4-1)与所述电源输入端子安装孔(1-1)间连有第一螺栓(5)。7. The main fuse structure of automobile power supply according to claim 1, characterized in that: a first bolt (5) is connected between the power input terminal (4-1) and the power input terminal installation hole (1-1) ). 8.根据权利要求4所述的汽车电源总保险丝结构,其特征在于: 所述大电流继电器供电端子(3-1)和所述保险丝盒总保险供电端子(3-2)与所述电源输出端子安装孔(1-2)间连有安装座(6)和紧固螺钉(7)。8. The main fuse structure of automobile power supply according to claim 4, characterized in that: said high current relay power supply terminal (3-1) and said fuse box main insurance power supply terminal (3-2) are connected with said power output Mounting seats (6) and fastening screws (7) are connected between the terminal mounting holes (1-2). 9.根据权利要求4所述的汽车电源总保险丝结构,其特征在于:所述大电流用电设备供电端子(3-3)与所述电源输出端子安装孔(1-2)间连有第二螺栓(8)。9. The main fuse structure of the automobile power supply according to claim 4, characterized in that: a second fuse is connected between the power supply terminal (3-3) of the large-current electrical equipment and the installation hole (1-2) of the power output terminal. Two bolts (8).
CN201620969343.3U 2016-08-29 2016-08-29 Total fuse structure of car power supply Expired - Fee Related CN206179815U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107749385A (en) * 2017-10-17 2018-03-02 上海西艾爱电子有限公司 The inexpensive quick-changing type fuse box of new energy car battery bag high voltage control box
CN112599392A (en) * 2021-01-20 2021-04-02 河南天海电器有限公司 Combined safety for automobile electrical box

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107749385A (en) * 2017-10-17 2018-03-02 上海西艾爱电子有限公司 The inexpensive quick-changing type fuse box of new energy car battery bag high voltage control box
CN112599392A (en) * 2021-01-20 2021-04-02 河南天海电器有限公司 Combined safety for automobile electrical box

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