The equipment that the demoulding of solidification cooling water manufactures taper electric pole in steam
Technical field
This utility model belongs to the technical field of manufacture composite material electric pole, refers in particular to the solidification cooling water demoulding in a kind of steam
The equipment of manufacture taper electric pole.
Background technology
The existing equipment for manufacturing composite material electric pole is mainly by solid taper mould, Control Fiber Winding Machine, solid
Change stove, ingot stripper and mould lifting transshipment acitivity five part composition, its production process is:Control Fiber Winding Machine is according to laying
Process conditions are wound into the fiber for impregnating glue on taper mould, and winding is finished, and unclamp mould, then by lifting transshipment acitivity
Hung in curing oven, after the completion of the product solidification in curing oven, then hung on ingot stripper with lifting transshipment acitivity
The demoulding, on the mold hoisting for then completing the demoulding to wrapping machine, be installed winding, so circulation.The main body of shortcoming of the said equipment
Now following aspects:1st, the length of mould be generally between 13m -16m, weight in 1000kg or so, cause mould to lift
It is very inconvenient with transhipment, along with sticky glue, to three handling very big inconvenience is brought, and serious waste it is artificial and
Time etc..2nd, curing oven heats die surface using electrical heating air, and not only thermal effect is extremely low, while length hardening time, solidification
Poor synchronization, has a strong impact on production efficiency, and from curing mode outside to inside seriously prevent article shaped bubble to moving outside
Move, affect the insulating properties and mechanical performance of product.3rd, it is general the electric pole of molding is ejected from mould using mechanical system come,
And the axial compression strength of fibrous composite and constant, this force demoulding mode can damage the performance of product, can reduce multiple
The integrity and stability of condensation material structure, causes the situation that composite material electric pole is cracking under extreme weather and fractures.
4th, occupation area of equipment is big, and logistics is not smooth, and low production efficiency, high labor intensive, homogeneity of product is poor.
The content of the invention
The purpose of this utility model is to provide the equipment that the demoulding of solidification cooling water manufactures taper electric pole in a kind of steam.
What the purpose of this utility model was realized in:
The equipment that the demoulding of solidification cooling water manufactures taper electric pole in steam, including the support one be arrangeding in parallel and support two,
Support one is axially arranged with support two guide rail, and one end of support one is provided with the head of a bed that taper core rod can be driven to rotate, institute
State to be slided on the guide rail of support one and be provided with demoulding car, one end of the demoulding car relative with the head of a bed is provided with tailstock, tailstock and the head of a bed
Between be provided with hollow taper core rod, taper core rod is closed for large and small head end and stub end is connected with the head of a bed, little head end supporting
On tailstock, mould lifting mechanism is movably arranged on the guide rail below taper core rod, the stub end of taper core rod sets between two parties
Be equipped with the conduit with taper core rod inner space, conduit by adaptor respectively with steam air supply pipe, cooling water supply pipe and pressure
Contracting air manifold is connected, and valve, support two are provided with steam air supply pipe, cooling water supply pipe and compressed air air supply pipe
Guide rail on slide and be provided with Control Fiber Winding Machine, support two is provided with motor and drives numerical control fiber to twine by drive mechanism
Move back and forth along guide rail around machine.
In above-mentioned technical proposal, described conduit stretches into and is fixed on the microcephaly of taper core rod from the stub end of taper core rod
End, axially spaced-apart is evenly equipped with the steam vent of radial direction on the conduit of hollow intracavity.
In above-mentioned technical proposal, the inner chamber of the taper core rod is the conical cavity with taper core rod scaled down.
In above-mentioned technical proposal, described taper core rod is set side by side with more than two.
In above-mentioned technical proposal, the upper end of the demoulding car is provided with slide rail and the slide block being slidably arranged on slide rail, slide block
On be provided with the mechanical hand that can capture the taper electric pole molded on taper core rod, the demoulding car of tailstock offside is provided with motor simultaneously
Slide block is driven to move axially along slide rail by drive mechanism.
In above-mentioned technical proposal, slide on square guide rail under the demoulding car and be provided with plural latch segment, each lock
Guide rod is fixed with tight block, the outer end of guide rod is fixed through demoulding car and by nut check.
In above-mentioned technical proposal, the concrete structure of the mould lifting mechanism is:Slide on guide rail below taper core rod
Base and latch segment are provided with, guide rod is fixed with latch segment, the outer end of guide rod is run through base and fixed by nut check, bottom
It is fixed with the outer end of the motion bar of electric pushrod or cylinder, electric pushrod or cylinder on seat and is connected with support roller.
In above-mentioned technical proposal, the concrete structure of described tailstock is:The upper surface of demoulding car one end relative with the head of a bed
Mounting seat is provided with, a pair of U-shaped frame is provided with mounting seat, the spacing between two U-shaped frames is adjustable, and rolling is equipped with each U-shaped frame
Wheel, the little head end of taper valve element is bearing between two rollers.
In above-mentioned technical proposal, the demoulding car on the inside of described mounting seat is provided with the support that can be used to support taper electric pole
Wheel, the external diameter of support roller is gradually reduced by two lateral middle parts.
This utility model is prominent and beneficial compared to existing technology to be had the technical effect that:
1st, this utility model is compact with traditional equipment structure compared, small volume, greatly reduces floor space, realizes certainly
Dynamic metaplasia produces fibrous composite electric pole, and the solidification of fibrous composite electric pole and stripping process are simple, and production efficiency is high, work
Low intensity, and the good insulating of the product produced, intensity is high, and toughness is excellent.
Description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model.
Fig. 2 is one of sectional perspective structural representation of the present utility model.
Fig. 3 is the mplifying structure schematic diagram in A portions in Fig. 1 of the present utility model.
Fig. 4 is the two of sectional perspective structural representation of the present utility model.
Fig. 5 is the mplifying structure schematic diagram in B portions in Fig. 1 of the present utility model.
Fig. 6 is the cross-sectional view that conduit is arranged in taper core rod of the present utility model.
Specific embodiment
Below in conjunction with the accompanying drawings this utility model is further described with specific embodiment, referring to Fig. 1-6:
The equipment that the demoulding of solidification cooling water manufactures taper electric pole in steam, including the support 1 be arrangeding in parallel and support two
2, support 1 is axially arranged with support 22 guide rail 3, and one end of support 1 is provided with can drive what taper core rod 4 was rotated
The head of a bed 5, slides on the guide rail 3 of the support 1 and is provided with demoulding car 6, and one end of the demoulding car 6 relative with the head of a bed 5 is provided with tail
Seat 7, is provided with hollow taper core rod 4 between tailstock 7 and the head of a bed 5, taper core rod 4 close for large and small head end and stub end and
The head of a bed 5 connects, little head end is bearing on tailstock 7, and on the guide rail 3 of the lower section of taper core rod 4 mould lifting machine has been movably arranged
Structure, the stub end of taper core rod 4 is centrally located the conduit 11 with the inner space of taper core rod 4, and conduit 11 is by adaptor point
Do not connect with steam air supply pipe, cooling water supply pipe and compressed air air supply pipe, steam air supply pipe, cooling water supply pipe and compression
Valve is provided with air manifold, sliding on the guide rail 3 of support 22 is provided with Control Fiber Winding Machine 9, on support 22
It is provided with motor 10 and drives Control Fiber Winding Machine 9 to move back and forth along guide rail 3 by drive mechanism.
Above-mentioned conduit stretches into and is fixed on the little head end of taper core rod 4 from the stub end of taper core rod 4, hollow intracavity
Axially spaced-apart is evenly equipped with the steam vent 12 of radial direction on conduit, and high temperature and high pressure steam or cooling water are by the steam vent 12 on conduit 11
The interior intracavity of taper core rod 4 is entered into, is made each position of the inwall of the inner chamber of taper core rod 4 be heated or is caught a cold uniform.
The inner chamber of above-mentioned taper core rod 4 is the conical cavity with taper core rod scaled down, each position of taper core rod 4
Thickness is uniform, contributes to taper core rod 4 and is heated or catches a cold uniform.
Above-mentioned taper core rod 4 is set side by side with more than two.
The upper end of above-mentioned demoulding car 6 is provided with slide rail 13 and is slidably arranged on slide rail 13 slide block 14, arranges on slide block 14
Having can capture the mechanical hand of the taper electric pole molded on taper core rod 4, and the demoulding car 6 of the offside of tailstock 7 is provided with motor 15 simultaneously
Slide block 14 is driven to move axially along slide rail 13 by drive mechanism, drive mechanism is belt gear or chain drive,
Slide block 14 is connected on belt or chain.
Slide on above-mentioned 6 times square guide rails of demoulding car 3 and be provided with plural latch segment 16, be connected on each latch segment 16
The outer end for having guide rod 17, guide rod 17 is locked through demoulding car 6 and by nut 18, needs to change different in process of production
The taper core rod 4 of length, mobile demoulding car 6, after the distance between adjustment demoulding car 6 and the head of a bed 5, then screws after loosening nut 18
Nut 18 is locked in demoulding car 6 by latch segment 16.
The concrete structure of above-mentioned mould lifting mechanism is:Slide on the guide rail 3 of the lower section of taper core rod 4 be provided with base 19 with
Latch segment 20, is fixed with guide rod 21 on latch segment 20, the outer end of guide rod 21 is locked through base 19 and by nut 22, bottom
It is fixed with the outer end of the motion bar of electric pushrod 23 or cylinder, electric pushrod 23 or cylinder on seat 19 and is connected with support roller 24, revolves
Movable pedestal 19 after loose nut 22, the position on guides 3 of adjusting base 19 passes through latch segment 20 bottom of by after tightening nut 22
Seat 19 is locked, and cylinder or the action of electric pushrod 23 pass through support roller 24 by the little head end lifting upwards of taper core rod 4.
The concrete structure of above-mentioned tailstock is:The upper surface of demoulding car 6 one end relative with the head of a bed 5 is provided with mounting seat 25,
A pair of U-shaped frame 26 is provided with mounting seat 25, the spacing between two U-shaped frames 26 is adjustable, can be according to various sizes of taper core rod 4
To adjust the spacing between two U-shaped frames 26, roller 27 is equipped with each U-shaped frame 26, the little head end of taper valve element 4 is bearing in two
Between roller 27.
The demoulding car 6 of the above-mentioned inner side of mounting seat 25 is provided with the support roller 8 that can be used to support taper electric pole, outside support roller 8
Footpath is gradually reduced by two lateral middle parts, and slide block 14 is moved when taper electric pole is hauled out from taper core rod 4, and support roller 8 is used for supporting
Taper electric pole, it is to avoid the upper surface of taper electric pole and demoulding car 6, support roller 8 can also play spacing effect to taper electric pole,
Prevent taper electric pole from deviateing from support roller 8.
Operation principle of the present utility model is:
(1) first produce the length of electric pole as needed to adjust the distance between demoulding car 6 and head of a bed 5, then will be accordingly long
The taper core rod 4 of degree is arranged on the head of a bed 5 and tailstock 7, is finally moved lifting mechanism and is located under the little head end of taper core rod 4
Side;
(2) head of a bed 5 and numerical control fiber winding car 9 are started, the head of a bed 5 drives taper core rod 4 to rotate, and motor 10 passes through driver
Structure drives guide rail 3 of the numerical control fiber winding car 9 on support 22 to move back and forth back and forth, and will be impregnated with glue fiber in taper
Back and forth wind between the two ends of core rod 4;
(3) (3) close cooling water valve and compressed air valve, open steam valve and pass through conduit 11 by high-temperature high pressure water
Steam is injected into the interior intracavity of taper core rod 4, the sidewall contact of high-temperature high-pressure steam and the inner chamber of taper core rod 4 liquid to the cold
Change, liberated heat is passed to taper core rod 4 and taper core rod is heated by taper core rod 4 after high-temperature high-pressure steam liquefaction
Glue and fiber that 4 outer surfaces are coated with, glue crosslinking curing and is molded in 50 DEG C of -200 DEG C of temperature ranges together with fiber
Taper electric pole;
(4) steam off valve, opening compressed air valve, by conduit 11 taper core rod 4 is injected pressurized air into
Interior intracavity and by the interior intracavity of taper core rod 4 liquefaction water arranges from taper core rod 4 discharge outlet discharge, by taper core rod
After the liquefaction water of 4 hollow intracavity is discharged, taper core rod 4 is facilitated to be heated;
(5) compressed air valve is closed, opens cooling water valve, cooling water is injected into by taper core rod 4 by conduit 11
Interior intracavity, cooling water contacts with the inwall of the inner chamber of taper core rod 4, taper core rod 4 quickly cooled down and lowered the temperature, taper
The outer surface that volume-diminished makes taper core rod 4 after the cooling of core rod 4 is separated with the inwall of the taper electric pole for molding, taper core rod 4
It is made of metal, the thermal coefficient of expansion of metal and differing greatly for the thermal coefficient of expansion of fibrous composite electric pole, therefore taper
Core rod 4 cool after volume-diminished, by the outer surface of taper core rod 4 is separated with the medial wall of taper electric pole to taper electricity
Bar carries out the demoulding;
(6) mould lifting mechanism by taper core rod 4 upwards jack-up make taper electric pole little head end lifting height higher than rolling
The height on 28 tops is taken turns, the mechanical hand on the slide block 14 of demoulding car 6 is protruding and clamps taper electric pole, starts motor 15 and drives cunning
Block 14 is moved axially along slide rail 13 and hauls out taper electric pole from taper core rod 4.
Above-mentioned taper core rod 4 is two, and Control Fiber Winding Machine 9 is first back and forth twined to wherein one taper core rod 4
Around a taper core rod 4 carries out interior solidification and the demoulding after the completion of winding to it, interior solidification is being carried out to a taper core rod and is being taken off
Control Fiber Winding Machine 9 is wound to another taper core rod 4 while mould, solidification in the electric pole on a taper core rod 4
With interior solidification and the demoulding are carried out to another taper core rod 4 after the completion of the demoulding, reciprocation cycle, the production effect of taper electric pole is high.
Above-described embodiment is only preferred embodiment of the present utility model, and protection model of the present utility model is not limited according to this
Enclose, therefore:All equivalence changes done according to structure of the present utility model, shape, principle, all should be covered by protection of the present utility model
Within the scope of.