CN206169513U - A automatic weld equipment for container - Google Patents
A automatic weld equipment for container Download PDFInfo
- Publication number
- CN206169513U CN206169513U CN201621248643.9U CN201621248643U CN206169513U CN 206169513 U CN206169513 U CN 206169513U CN 201621248643 U CN201621248643 U CN 201621248643U CN 206169513 U CN206169513 U CN 206169513U
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- welding
- welding mechanism
- hoistable platform
- lead column
- automatic
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- 238000003466 welding Methods 0.000 claims abstract description 154
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 description 7
- 238000005476 soldering Methods 0.000 description 6
- 230000004899 motility Effects 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Abstract
The utility model discloses an automatic weld equipment for container, wherein automatic weld equipment has the frame, and automatic weld equipment includes: lift guiding mechanism, it includes hoisting apparatus and lift platform, hoisting apparatus is located the top of frame, hoisting apparatus is connected and can makes the lift platform oscilaltion with lift platform, the welding mechanism guide post, the one end of welding mechanism guide post is fixed to lift platform, and the other end of welding mechanism guide post extends the top of passing the frame and can reciprocate for the frame along with lift platform, and welding mechanism, welding mechanism is connected to the welding mechanism guide post and can follows the welding mechanism guide post and slides from top to bottom, and welding mechanism includes: welder, and controlling means, welding operation is carried out for control welder to the controlling means configuration. Automatic weld can be realized to this automatic weld equipment to reduce the weldment work volume, use manpower sparingly.
Description
Technical field
This utility model is related to container field, more particularly to a kind of automatic welding device for container.
Background technology
There are many to-be-welded pieces in container, wherein the particularly interior plate of container and corner post lap-joint.Therefore, it is existing
Interior plate to container and the welding of corner post in technology, being typically with workman carries out the mode of manual welding.This craft
Artificial many, the high labor intensive that on the one hand welding manner needs;On the other hand, because the welding technical ability presence between workman is poor
It is different, cause welding quality often uneven.
Accordingly, it is desirable to provide a kind of automatic welding device for container, to solve the above problems.
Utility model content
A series of concept of reduced forms is introduced in utility model content part, this will be in specific embodiment part
Middle further description.Utility model content part of the present utility model is not meant to attempt to limit claimed
Technical scheme key feature and essential features, more do not mean that the guarantor for attempting to determine technical scheme required for protection
Shield scope.
In order to solve the above problems, according to one side of the present utility model, disclose a kind of for the automatic of container
Welding equipment, the automatic welding device has frame, wherein the automatic welding device includes:Lifting guide mechanism, it is described
Lifting guide mechanism includes hoisting apparatus and hoistable platform, and the hoisting apparatus is located at the top of the frame, described refitting
Put and be connected with the hoistable platform and can make the hoistable platform oscilaltion;Welding mechanism lead column, the welding mechanism is led
The hoistable platform is fixed to one end of post, and the other end of the welding mechanism lead column extends through the top of the frame
End simultaneously be able to can move up and down with the hoistable platform relative to the frame;And welding mechanism, the welding mechanism company
It is connected to the welding mechanism lead column and can slides up and down along the welding mechanism lead column, the welding mechanism includes:Welding gun;
And control device, the control device is configured to control the welding gun to be subjected to.
The automatic lifting and automatic welding of welding mechanism can be realized according to automatic welding device of the present utility model, and
And by the way that the welding mechanism lead column for being connected with welding mechanism is fixed to into hoistable platform, welding mechanism on the one hand can be made in weldering
Connection mechanism lead column is slided up and down, and on the other hand can also make welding mechanism together with welding mechanism lead column with hoistable platform
Lower lifting, can not only automatically, accurately be subjected to according to the technical scheme of the present utility model, and increased weldering
The motility in operation is connect, and the welding sequence at most only needs to people's operation, saves human cost, while passing through machine
Tool is turned into industry and instead of manual work, reduces the labor intensity of workman and improves work efficiency, while weldering can also be improved
Connect quality.
Preferably, the welding mechanism also includes copying device, and the copying device includes double leval jib portion and cylinder, in institute
State and be provided with profiling bar in double leval jib portion, profiling pin is provided with the profiling bar, the welding gun is arranged on the profiling pin
Top, the cylinder can drive the double leval jib portion to extend and retract, and when the double leval jib portion stretches out, the profiling pin can be taken
It is connected on place to be welded.
Preferably, the welding mechanism also includes rotating driving device, and the copying device is connected to the rotation driving
Device, the rotating driving device can drive the copying device to rotate between welding position and retrieving position, when described imitative
Shape dress put in the welding position when, the profiling bar extends outside the hoistable platform, and the welding gun can be welded
Operation is connect, when the copying device is in the retrieving position, the profiling bar is in hoistable platform inner side.
Preferably, the welding mechanism also includes search switch, the detectable place to be welded of the search switch, and the control
Device processed is configured to control the welding gun when the search switch detects place to be welded to be subjected to.
Preferably, the welding mechanism also includes sliding driving device, and the sliding driving device can drive the welding
Mechanism slides up and down along the welding mechanism lead column.
Preferably, the hoisting apparatus includes crane and the steel wire rope being arranged in the crane, the steel wire rope
One end be connected to the hoistable platform.
Preferably, the other end of the steel wire rope is connected with balancing weight.
Preferably, the hoisting apparatus also includes brake.
Preferably, the lifting guide mechanism also includes multiple platform lead columns, one end of the plurality of platform lead column
It is individually secured to the hoistable platform, the other end of the plurality of platform lead column extends respectively through the top of the frame simultaneously
Can move up and down relative to the frame.
Description of the drawings
The drawings below of this utility model embodiment is used to understand this practicality in this as a part of the present utility model
It is new.Shown in the drawings of embodiment of the present utility model and its description, for explaining principle of the present utility model.In accompanying drawing
In,
Fig. 1 is the schematic front view of the automatic welding device according to an embodiment of the present utility model;
Fig. 2 is the left view schematic diagram of the automatic welding device according to an embodiment of the present utility model;
Fig. 3 is illustrated according to the automatic welding device of an embodiment of the present utility model and the vertical view of container
Figure;And
Fig. 4 is the schematic flow sheet of the automatic soldering method according to an embodiment of the present utility model.
Specific embodiment
In the following description, a large amount of concrete details are given this utility model is more thoroughly managed to provide
Solution.It will be apparent, however, to one skilled in the art that this utility model embodiment can be without the need for one or many
Individual these details and be carried out.In other examples, in order to avoid obscuring with this utility model embodiment, for
Some technical characteristics well known in the art are not described.
In order to thoroughly understand this utility model embodiment, detailed structure will be proposed in following description.Obviously, originally
The execution of utility model embodiment is not limited to the specific details that those skilled in the art is familiar with.It is of the present utility model
Better embodiment is described in detail as follows, but in addition to these detailed descriptions, this utility model can also be with other enforcements
Mode.
This utility model provides a kind of automatic welding device, as shown in Figure 1.It is appreciated that the automatic welding device can
To weld to any to-be-welded pieces for being suitable for the automatic welding device, hereafter only with the interior plate of container and corner post it
Between welding as a example by the automatic welding device is described in detail.
As shown in Figure 1-2, the automatic welding device 100 has frame 140, and frame 140 can be placed on the ground.Enter one
Step, automatic welding device 100 includes lifting guide mechanism 110, welding mechanism lead column 120 and welding mechanism 130.Hereafter will
It is described in greater detail.
Specifically, lifting guide mechanism 110 includes hoisting apparatus 111 and hoistable platform 112.Hoisting apparatus 111 is positioned over
The top of frame 140, hoisting apparatus 111 is connected with hoistable platform 112, and can make the oscilaltion of hoistable platform 112.Further,
Hoisting apparatus 111 includes crane, it is preferable that the crane can be hoist engine.Hoist engine further includes directive wheel 111a
With the steel wire rope 111b being connected on directive wheel 111a, one end of steel wire rope 111b is connected to hoistable platform 112, so as in elevator
In the presence of machine, hoistable platform 112 can be moved up and down.Due to the weight of hoistable platform 112 it is too high, it is further preferred that steel
The other end of cord 111b is connected with balancing weight 111c.
Preferably, brake (not shown) is also included in hoisting apparatus 111, so as to work as mistake of the hoistable platform 112 in lifting
Need in journey when certain position stops, brake can be such that hoistable platform 112 stops at any time, so as to increased the flexible of operation
Property.
As Figure 1-3, it is stability of the holding hoistable platform 112 in lifting, it is preferable that lifting guide mechanism 110
Also include three platform lead columns 113, one end of three platform lead columns 113 is respectively fixed to hoistable platform 112, and three
The other end of individual platform lead column 113 respectively extend through the top of frame 140 and can with hoistable platform 112 relative to
Frame 140 may move.Preferably, three platform lead columns 113 are fixed to evenly and at intervals hoistable platform 112, and platform is oriented to
Post 113 can be moved up and down with hoistable platform 112, and in the presence of platform lead column 113, and hoistable platform 112 can be with
Straight line is upper and lower.Can be reason although in the shown embodiment, lifting guide mechanism 110 includes three platform lead columns 113
Solution, those skilled in the art can according to actual needs arrange the platform lead column of other quantity, such as 2 or 4,5 etc..
Hereafter butt welding machine structure lead column and welding mechanism are described.
As depicted in figs. 1 and 2, one end of welding mechanism lead column 120 is fixed to hoistable platform 112 and can be with hoistable platform
112 oscilaltions, and the other end of welding mechanism lead column 120 extends through the top of frame 140.
Welding mechanism 130 is connected in welding mechanism lead column 120 and the slidably driving lower edge welding of driving means 134
Mechanism's lead column 120 is slided up and down.Preferably, the sliding driving device 134 can be lifting motor, and lifting motor can drive weldering
Connection mechanism 130 is slided up and down along welding mechanism lead column 120.Specifically, welding mechanism 130 includes welding gun 131, copying device
132nd, rotating driving device 133, sliding driving device 134, search switch and control device.Hereafter one one are retouched to it
State.
Copying device 132 includes double leval jib portion 141 and cylinder (not shown).Profiling bar is provided with double leval jib portion 141
143, profiling bar 143 is connected with profiling pin 144, and welding gun 131 is arranged on the surface of profiling pin 144, realizes the mesh of tracking weld seam
's.Cylinder can drive double leval jib portion 141 to extend and retract, and when double leval jib portion 141 stretches out, profiling pin 144 can be overlapped on welding bead
Position, by cylinder action, pin 144 of following an example falls, and welding gun 131 is welded.
With reference to shown in Fig. 3, rotating driving device 133 can drive copying device 132 welding position A and retrieving position B it
Between rotate.Preferably, the rotating driving device 133 is turbo-dynamo, and copying device 132 is connected to the turbo-dynamo.Work as profiling
When device 132 is in welding position A, profiling bar 143 extends outside hoistable platform 112, and snaps into welding bead position, i.e. packaging
Between the interior plate 230 and corner fittings 220 of case 200, so as to welding gun 131 can be subjected to;And work as copying device 132 in receipts
When return puts B, inner side of the profiling bar 143 in hoistable platform 112, to avoid interfering with lintel plate 210.
Preferably, welding mechanism 130 also includes search switch and control device, the detectable place to be welded of search switch, control
Device processed is configured to the control welding gun when search switch detects place to be welded and is subjected to.Preferably, welding mechanism 130
Including multiple search switch, so as to signal can be provided convenient for the execution of control device, and then the automatization of each mechanism is realized
Action.
As shown in figures 1 and 3, it is preferable that automatic welding device 100 include two welding mechanism lead columns 120 and with
Two welding mechanism lead columns 120 distinguish corresponding welding mechanism 130.When interior plate 230 and corner post 210 to container 200
When being subjected to, two welding mechanism lead columns 120 and welding mechanism 130 can respectively in the inside both sides of container 200
Interior plate 230 and corner post 210 are welded respectively, improves welding efficiency.
The automatic lifting and automatic welding of welding mechanism can be realized according to automatic soldering method of the present utility model, and
And by the way that the welding mechanism lead column for being connected with welding mechanism is fixed to into hoistable platform, welding mechanism on the one hand can be made in weldering
Connection mechanism lead column is slided up and down, and on the other hand can also make welding mechanism together with welding mechanism lead column with hoistable platform
Lower lifting, can not only automatically, accurately be subjected to according to the technical scheme of the present utility model, and increased weldering
The motility in operation is connect, and the welding sequence at most only needs to people's operation, saves human cost, while passing through machine
Tool is turned into industry and instead of manual work, reduces the labor intensity of workman and improves work efficiency, while weldering can also be improved
Connect quality.
The automatic soldering method carried out using above-mentioned automatic welding device is described in detail below in conjunction with Fig. 4.
As shown in figure 4, carrying out step S1 first:When container 200 is in place, control hoisting apparatus 111 makes lifting
Platform 112 declines.Container 200 described herein is in place the agent structure for referring to automatic welding device, and such as lifting is led
The inside of container 200 is contained in mechanism 110, welding mechanism lead column 120, welding mechanism 130 etc..Wherein can be by sensing
Switch to detect whether container 200 is in place, so as to system controls the action of hoisting apparatus 111 based on testing result,
Can visually inspect whether container is in place by operator, so as to control the action of hoisting apparatus 111 manually.
Followed by step S2:After hoistable platform 112 is lowered through the lintel plate 210 of container 200, welding mechanism is controlled
130 rise along welding mechanism lead column 120.When hoistable platform 112 drops to bottom, interruption welding mechanism 130 also rises to
Top.
Then step S3 is carried out:When hoistable platform 112 drops to bottom and welding mechanism 130 rises to top, rotation
Driving means 133 drive copying device 132 to rotate to welding position A from retrieving position B, subsequently enter step S4.
In step s 4, air cylinder driven double leval jib portion 141 stretches out, so that profiling pin 144 is overlapped on the inner side of container 200
Locate between plate 230 and corner fittings 220.Subsequently into step S5.
In step s 5, control device control welding gun 131 is subjected to.Preferably, control device passes through PLC program
Control so as to realize interruption welding, and weld that fall after certain length a segment distance carries out repeating welding again.
After the bottom of container is welded to, copying device 132 is rotated to retrieving position B from welding position A, and is lifted
Platform 112 and welding mechanism 130 rise, after both reach top, automatic welding device stopping action, and a do action
Terminate.
The automatic lifting and automatic welding of welding mechanism can be realized according to automatic soldering method of the present utility model, and
And by the way that the welding mechanism lead column for being connected with welding mechanism is fixed to into hoistable platform, welding mechanism on the one hand can be made in weldering
Connection mechanism lead column is slided up and down, and on the other hand can also make welding mechanism together with welding mechanism lead column with hoistable platform
Lower lifting, can not only automatically, accurately be subjected to according to the technical scheme of the present utility model, and increased weldering
The motility in operation is connect, and the welding sequence at most only needs to people's operation, saves human cost, while passing through machine
Tool is turned into industry and instead of manual work, reduces the labor intensity of workman and improves work efficiency, while weldering can also be improved
Connect quality.
It is to be appreciated that embodiment described above provides for container interior plate and corner fittings automatic soldering method it is excellent
Embodiment is selected, in fact, the automatic welding device and method can be used for the welding of the other positions of container.Can manage
Solution, the order of each step can be carried out simultaneously or successively in above-mentioned automatic soldering method, and its order is adjusted according to demand.
Unless otherwise defined, the technology of technology used herein and scientific terminology and technical field of the present utility model
The implication that personnel are generally understood that is identical.Term used herein is intended merely to describe specific enforcement purpose, it is not intended that limit
This utility model processed.Terms such as herein presented " parts " can both represent single part, it is also possible to represent multiple
The combination of part.Terms such as herein presented " installations ", " setting " can both represent that a part was attached directly to separately
One part, it is also possible to represent that a part is attached to another part by middleware.Herein in one embodiment
The feature of description can in combination be applied to another embodiment individually or with further feature, unless this feature is another at this
Do not apply in individual embodiment or be otherwise noted.
This utility model is illustrated by above-mentioned embodiment, but it is to be understood that, above-mentioned embodiment
Citing and descriptive purpose are only intended to, and are not intended to that this utility model is limited in the range of described embodiment.This
Art personnel it is understood that more kinds of variants and modifications can also be made according to teaching of the present utility model, this
A little variants and modifications are all fallen within this utility model scope required for protection.
Claims (9)
1. a kind of automatic welding device for container, the automatic welding device has frame, it is characterised in that it is described from
Dynamic welding equipment includes:
Lifting guide mechanism, the lifting guide mechanism includes hoisting apparatus and hoistable platform, and the hoisting apparatus is located at described
The top of frame, the hoisting apparatus is connected and can make the hoistable platform oscilaltion with the hoistable platform;
Welding mechanism lead column, one end of the welding mechanism lead column is fixed to the hoistable platform, and the welding mechanism
The other end of lead column extends through the top of the frame and be able to can go up relative to the frame with the hoistable platform
Lower movement;And
Welding mechanism, the welding mechanism is connected to the welding mechanism lead column and can be upper and lower along the welding mechanism lead column
Slide, the welding mechanism includes:
Welding gun;And
Control device, the control device is configured to control the welding gun to be subjected to.
2. automatic welding device as claimed in claim 1, it is characterised in that the welding mechanism also includes:
Copying device, the copying device includes double leval jib portion and cylinder, profiling bar is provided with the double leval jib portion, in institute
State profiling bar and be provided with profiling pin, the welding gun is arranged on the top of the profiling pin, and the cylinder can drive the double leval jib
Portion extends and retracts, and when the double leval jib portion stretches out, the profiling pin can be overlapped on place to be welded.
3. automatic welding device as claimed in claim 2, it is characterised in that the welding mechanism also includes:
Rotating driving device, the copying device is connected to the rotating driving device, and the rotating driving device can drive institute
State copying device to rotate between welding position and retrieving position, it is described when the copying device is in the welding position
Profiling bar extends outside the hoistable platform, and the welding gun can be subjected to, when the copying device is in described
During retrieving position, the profiling bar is in hoistable platform inner side.
4. automatic welding device as claimed in claim 1, it is characterised in that the welding mechanism also includes search switch, institute
The detectable place to be welded of search switch is stated, and the control device is configured to detect place's time control to be welded in the search switch
Make the welding gun to be subjected to.
5. automatic welding device as claimed in claim 1, it is characterised in that the welding mechanism also includes sliding driving dress
Put, the sliding driving device can drive the welding mechanism to slide up and down along the welding mechanism lead column.
6. automatic welding device as claimed in claim 1, it is characterised in that the hoisting apparatus includes crane and is arranged on
Steel wire rope in the crane, one end of the steel wire rope is connected to the hoistable platform.
7. automatic welding device as claimed in claim 6, it is characterised in that the other end of the steel wire rope is connected with counterweight
Block.
8. automatic welding device as claimed in claim 6, it is characterised in that the hoisting apparatus also includes brake.
9. automatic welding device as claimed in claim 1, it is characterised in that the lifting guide mechanism also includes multiple platforms
Lead column, one end of the plurality of platform lead column is individually secured to the hoistable platform, the plurality of platform lead column it is another
One end extends respectively through the top of the frame and can move up and down relative to the frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621248643.9U CN206169513U (en) | 2016-11-17 | 2016-11-17 | A automatic weld equipment for container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621248643.9U CN206169513U (en) | 2016-11-17 | 2016-11-17 | A automatic weld equipment for container |
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Publication Number | Publication Date |
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CN206169513U true CN206169513U (en) | 2017-05-17 |
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ID=58685600
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CN201621248643.9U Active CN206169513U (en) | 2016-11-17 | 2016-11-17 | A automatic weld equipment for container |
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CN (1) | CN206169513U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067771A (en) * | 2016-11-17 | 2018-05-25 | 青岛中集集装箱制造有限公司 | For the automatic welding device and automatic soldering method of container |
-
2016
- 2016-11-17 CN CN201621248643.9U patent/CN206169513U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067771A (en) * | 2016-11-17 | 2018-05-25 | 青岛中集集装箱制造有限公司 | For the automatic welding device and automatic soldering method of container |
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