CN206168190U - Waste gas treatment device - Google Patents
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- CN206168190U CN206168190U CN201621141130.8U CN201621141130U CN206168190U CN 206168190 U CN206168190 U CN 206168190U CN 201621141130 U CN201621141130 U CN 201621141130U CN 206168190 U CN206168190 U CN 206168190U
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- 239000002912 waste gas Substances 0.000 title abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000005201 scrubbing Methods 0.000 claims abstract 9
- 230000003197 catalytic effect Effects 0.000 claims abstract 5
- 238000000746 purification Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims 6
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000779 smoke Substances 0.000 abstract 3
- 239000007789 gas Substances 0.000 description 17
- 241000894006 Bacteria Species 0.000 description 14
- 238000005406 washing Methods 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- 150000002500 ions Chemical class 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 230000001699 photocatalysis Effects 0.000 description 7
- 238000001914 filtration Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 6
- 239000003595 mist Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 230000005684 electric field Effects 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 239000010815 organic waste Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 210000002421 cell wall Anatomy 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- WQOXQRCZOLPYPM-UHFFFAOYSA-N dimethyl disulfide Chemical compound CSSC WQOXQRCZOLPYPM-UHFFFAOYSA-N 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 102000039446 nucleic acids Human genes 0.000 description 2
- 108020004707 nucleic acids Proteins 0.000 description 2
- 150000007523 nucleic acids Chemical class 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 239000002957 persistent organic pollutant Substances 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- 230000009967 tasteless effect Effects 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Physical Water Treatments (AREA)
- Treating Waste Gases (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种废气处理装置,具体地说是一种主要用于对线路板行业产生的有机废气进行处理的装置。The utility model relates to a waste gas treatment device, in particular to a device mainly used for treating organic waste gas produced in the circuit board industry.
背景技术Background technique
线路板在生产过程中,会产生一定的有机废气,这种废气含有有机污染物和粉尘、颗粒细菌等杂物,如果直接排放到空气中会对空气造成严重的污染。因此,目前,都会对该废气先进行一个处理后再排放到空气中。现有的处理装置通常是利用活性碳进行过滤,但是在实际使用过程中,活性碳过滤仍然存在一些缺陷。活性碳过滤会产生二次污染,而且更换活性碳的成本较高,不利于后续维护。活性碳过滤只能过滤掉颗粒、粉尘和较大细菌病毒,不能分解有机污染物,主要是物理过滤吸附作用,过滤会有遗漏,残留物会堵塞滤网,需长期更换,导致使用成本较大。During the production process of circuit boards, a certain amount of organic waste gas will be generated. This waste gas contains organic pollutants, dust, particulate bacteria and other debris. If it is directly discharged into the air, it will cause serious air pollution. Therefore, at present, the exhaust gas will be treated first and then discharged into the air. Existing treatment devices usually use activated carbon for filtration, but in actual use, there are still some defects in activated carbon filtration. Activated carbon filtration will produce secondary pollution, and the cost of replacing activated carbon is high, which is not conducive to subsequent maintenance. Activated carbon filtration can only filter out particles, dust, and larger bacteria and viruses, but cannot decompose organic pollutants. It is mainly due to physical filtration and adsorption. Filtration will be missed, and residues will block the filter screen. Long-term replacement is required, resulting in high cost of use. .
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种净化效果好,维护成本低,不会产生二次污染的废气处理装置。The technical problem to be solved by the utility model is to provide a waste gas treatment device with good purification effect, low maintenance cost and no secondary pollution.
为了解决上述技术问题,本实用新型采取以下技术方案:In order to solve the above technical problems, the utility model takes the following technical solutions:
一种废气处理装置,包括洗涤塔和排气塔,洗涤塔上设有废气入口,所述洗涤塔顶端装接有引气管,该引气管与水雾过滤器连接,该水雾过滤器通过管路与净化器连接,该净化器由高压静电净化器和UV紫外光催化净化器串联连接组成,高压静电净化器与水雾过滤器连接,UV紫外光催化净化器通过管路与排气塔连接。An exhaust gas treatment device, comprising a washing tower and an exhaust tower, the washing tower is provided with an exhaust gas inlet, the top of the washing tower is connected with an air induction pipe, the air induction pipe is connected with a water mist filter, and the water mist filter passes through the pipe The road is connected to the purifier, which is composed of a high-voltage electrostatic purifier and a UV ultraviolet photocatalytic purifier connected in series, the high-voltage electrostatic purifier is connected to the water mist filter, and the UV ultraviolet photocatalytic purifier is connected to the exhaust tower through a pipeline .
所述洗涤塔由下往上依次设有空气层、喷淋层、填充层、喷淋层、填充层和空气层,空气层与引气管连接,喷淋层与供水管连接。The washing tower is sequentially provided with an air layer, a spray layer, a filling layer, a spray layer, a filling layer and an air layer from bottom to top, the air layer is connected to the air induction pipe, and the spray layer is connected to the water supply pipe.
所述洗涤塔底面还设有循环水箱,供水管与循环水箱连接。The bottom surface of the washing tower is also provided with a circulating water tank, and the water supply pipe is connected with the circulating water tank.
所述排气塔上设有气体检测口。A gas detection port is provided on the exhaust tower.
所述洗涤塔为圆柱塔。The washing tower is a cylindrical tower.
所述高压静电净化器和UV紫外光催化净化器安装在不锈钢箱体内。The high-voltage electrostatic purifier and the UV ultraviolet photocatalytic purifier are installed in a stainless steel box.
本实用新型利用高压静电净化器和UV紫外光催化净化器对废气电解分离和紫外光处理。通过高强电压捕获附带细菌颗粒,瞬间导电击穿由蛋白质组成的细胞壁,达到杀灭细菌吸附除尘。利用高能UV光束裂解恶臭气体中细菌的分子键,破坏细菌的核酸(DNA),再通过臭氧进行氧化反应,彻底达到脱臭及杀灭细菌的目的,净化效果全面,不会发生二次污染。The utility model uses a high-voltage electrostatic purifier and a UV ultraviolet photocatalytic purifier to electrolytically separate waste gas and treat it with ultraviolet light. The attached bacterial particles are captured by high-strength voltage, and the cell wall composed of protein is instantly broken down by electricity, so as to kill bacteria, adsorb and remove dust. Using high-energy UV light beams to crack the molecular bonds of bacteria in malodorous gas, destroying the nucleic acid (DNA) of bacteria, and then carrying out oxidation reaction through ozone to completely achieve the purpose of deodorization and killing bacteria. The purification effect is comprehensive and no secondary pollution will occur.
此外,本实用新型可装于货柜箱内,便于维护和移动、运输。In addition, the utility model can be installed in a container box, which is convenient for maintenance, movement and transportation.
附图说明Description of drawings
附图1为本实用新型主视结构示意图;Accompanying drawing 1 is the schematic structural diagram of the main view of the utility model;
附图2为本实用新型俯视结构示意图。Accompanying drawing 2 is the utility model top view structure diagram.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合附图对本实用新型作进一步的描述。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the accompanying drawings.
如附图1和2所示,本实用新型揭示了一种主要用于对线路板产生过程中产生的有机废气进行处理的装置,包括洗涤塔1和排气塔6,洗涤塔1上设有废气入口,所述洗涤塔1顶端装接有引气管2,该引气管2与水雾过滤器3连接,该水雾过滤器3通过管路与净化器4连接,该净化器由高压静电净化器和UV紫外光催化净化器串联连接组成,高压静电净化器与水雾过滤器连接,UV紫外光催化净化器通过管路与排气塔连接。洗涤塔由下往上依次设有空气层、喷淋层、填充层、喷淋层、填充层和空气层,空气层与引气管连接,喷淋层与供水管连接。洗涤塔底面还设有循环水箱,供水管与循环水箱连接。此外,本实用新型可装于货柜箱内,便于维护和移动、运输。As shown in accompanying drawings 1 and 2, the utility model discloses a device mainly used for treating organic waste gas generated in the circuit board production process, including a washing tower 1 and an exhaust tower 6, and the washing tower 1 is provided with The exhaust gas inlet, the top of the washing tower 1 is equipped with an air induction pipe 2, the air induction pipe 2 is connected to the water mist filter 3, the water mist filter 3 is connected to the purifier 4 through the pipeline, and the purifier is purified by high-voltage electrostatic The high-voltage electrostatic purifier is connected to the water mist filter, and the UV ultraviolet photocatalytic purifier is connected to the exhaust tower through a pipeline. The washing tower is provided with an air layer, a spray layer, a filling layer, a spray layer, a filling layer and an air layer in sequence from bottom to top. The air layer is connected to the air induction pipe, and the spray layer is connected to the water supply pipe. A circulating water tank is also provided on the bottom of the washing tower, and the water supply pipe is connected with the circulating water tank. In addition, the utility model can be installed in a container box, which is convenient for maintenance, movement and transportation.
所述排气塔6上设有气体检测口5,通过该气体检测器,可以检测到排气塔排出的气体的洁净程度。洗涤塔为圆柱塔。高压静电净化器和UV紫外光催化净化器安装在不锈钢箱体内。The exhaust tower 6 is provided with a gas detection port 5 through which the cleanliness of the gas discharged from the exhaust tower can be detected. The washing tower is a cylindrical tower. The high-voltage electrostatic purifier and UV ultraviolet photocatalytic purifier are installed in a stainless steel box.
本实用新型中,将高压静电净化器和UV紫外光催化净化器结合起来,实现对有机废气的更佳处理。高压静电净化器利用高压直流电场使空气中的气体分子电离,产生大量电子和离子,在电场力的作用下向两极移动,在移动过程中碰到气流中的粉尘颗粒和细菌使其荷电,荷电颗粒在电场力作用下与气流分向相反的极板做运动,在电场作用下,空气中的自由离子要向两极移动,电压愈高、电场强度愈高,离子的运动速度愈快。由于离子的运动,极间形成了电流。开始时,空气中的自由离子少,电流较少。电压升高到一定数值后,放电极附近的离子获得了较高的能量和速度,它们撞击空气中的中性原子时,中性原子会分解成正、负离子,这种现象称为空气电离。空气电离后,由于联锁反应,在极间运动的离子数大大增加,表现为极间的电流(称之为电晕电流)急剧增加,空气成了导体,高强电压捕获附带细菌颗粒,瞬间导电击穿由蛋白质组成的细胞壁,达到杀灭细菌吸附除尘。In the utility model, a high-voltage electrostatic purifier and a UV ultraviolet photocatalytic purifier are combined to realize better treatment of organic waste gas. The high-voltage electrostatic purifier uses a high-voltage direct current electric field to ionize the gas molecules in the air, generating a large number of electrons and ions, which move to the two poles under the action of the electric field force. During the movement, they encounter dust particles and bacteria in the airflow to charge them. Under the action of the electric field, the charged particles move with the opposite polar plate of the airflow. Under the action of the electric field, the free ions in the air will move to the two poles. The higher the voltage and the higher the electric field strength, the faster the movement speed of the ions. Due to the movement of ions, a current is formed between the electrodes. In the beginning, there are fewer free ions in the air and less current flow. After the voltage rises to a certain value, the ions near the discharge electrode obtain higher energy and speed. When they hit the neutral atoms in the air, the neutral atoms will decompose into positive and negative ions. This phenomenon is called air ionization. After the air is ionized, due to the chain reaction, the number of ions moving between the electrodes increases greatly, which is manifested as a sharp increase in the current between the electrodes (called corona current), the air becomes a conductor, and the high-strength voltage captures the attached bacterial particles and conducts electricity instantaneously. Break down the cell wall composed of protein to kill bacteria, adsorb and remove dust.
利用特制的高能高臭氧UV紫外线光束照射恶臭气体,裂解恶臭气体如:氨、三甲胺、硫化氢、甲硫氢、甲硫醇、甲硫醚、二甲二硫、二硫化碳和苯乙烯,硫化物H2S、VOC类,苯、甲苯、二甲苯的分子链结构,使有机或无机高分子恶臭化合物分子链,在高能紫外线光束照射下,降解转变成低分子化合物,如CO2、H2O等。利用高能UV光束裂解恶臭气体中细菌的分子键,破坏细菌的核酸(DNA),再通过臭氧进行氧化反应,彻底达到脱臭及杀灭细菌的目的。Utilize special high-energy high-ozone UV ultraviolet light beams to irradiate odorous gases, cracking odorous gases such as: ammonia, trimethylamine, hydrogen sulfide, methyl sulfide, methyl mercaptan, methyl sulfide, dimethyl disulfide, carbon disulfide and styrene, sulfide The molecular chain structure of H2S, VOC, benzene, toluene, and xylene makes the molecular chain of organic or inorganic macromolecular odor compounds degrade and transform into low molecular compounds, such as CO2, H2O, etc., under the irradiation of high-energy ultraviolet light beams. Using high-energy UV light beams to crack the molecular bonds of bacteria in malodorous gases, destroying the nucleic acid (DNA) of bacteria, and then performing oxidation reactions through ozone to completely achieve the purpose of deodorization and killing bacteria.
利用高能高臭氧UV紫外线光束分解空气中的氧分子产生游离氧,即活性氧,因游离氧所携正负电子不平衡所以需与氧分子结合,进而产生臭氧。UV+O2→O-+O*(活性氧)O+O2→O3(臭氧),众所周知臭氧对有机物具有极强的氧化作用,对恶臭气体及其它刺激性异味有立竿见影的清除效果。Using high-energy and high-ozone UV ultraviolet light beams to decompose oxygen molecules in the air to generate free oxygen, that is, active oxygen. Because the positive and negative electrons carried by free oxygen are unbalanced, they need to combine with oxygen molecules to generate ozone. UV+O2→O-+O* (active oxygen) O+O2→O3 (ozone), it is well known that ozone has a strong oxidation effect on organic matter, and has an immediate effect on the removal of malodorous gases and other irritating odors.
纳米光催化TiO2,其作用机理简单来说:纳米光催化剂TiO2在特定波长的光的照射下受激生成"电子一空穴"对(一种高能粒子),这种"电子一空穴"对和周围的水、氧气发生作用后,就具有了极强的氧化-还原能力,能将空气中醛类、烃类等污染物直接分解成无害无味的物质,以及破坏细菌的细胞壁,杀灭细菌并分解其丝网菌体,从而达到了消除空气污染的目的。Nano-photocatalytic TiO2, its mechanism of action is simple: nano-photocatalyst TiO2 is excited to generate "electron-hole" pairs (a kind of high-energy particles) under the irradiation of light of a specific wavelength. This "electron-hole" pair and the surrounding After the action of water and oxygen, it has a strong oxidation-reduction ability, which can directly decompose pollutants such as aldehydes and hydrocarbons in the air into harmless and tasteless substances, and destroy the cell wall of bacteria, kill bacteria and Decompose its wire mesh bacteria, thereby achieving the purpose of eliminating air pollution.
需要说明的是,以上所述并非是对本实用新型的限定,在不脱离本实用新型的创造构思的前提下,任何显而易见的替换均在本实用新型的保护范围之内。It should be noted that the above description is not a limitation of the present utility model, and any obvious replacements are within the protection scope of the present utility model without departing from the inventive concept of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108525497A (en) * | 2018-04-28 | 2018-09-14 | 广州紫科环保科技股份有限公司 | A kind of emission-control equipment and method of plastic granulator workshop |
| CN116173707A (en) * | 2022-12-22 | 2023-05-30 | 超颖电子电路股份有限公司 | Treatment device and treatment method for waste gas of circuit board tin spraying process |
-
2016
- 2016-10-20 CN CN201621141130.8U patent/CN206168190U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108525497A (en) * | 2018-04-28 | 2018-09-14 | 广州紫科环保科技股份有限公司 | A kind of emission-control equipment and method of plastic granulator workshop |
| CN116173707A (en) * | 2022-12-22 | 2023-05-30 | 超颖电子电路股份有限公司 | Treatment device and treatment method for waste gas of circuit board tin spraying process |
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