CN206166389U

CN206166389U - Mattress

Info

Publication number: CN206166389U
Application number: CN201620467777.3U
Authority: CN
Inventors: 胡赛尼·巴普拉瓦拉
Original assignee: Foam Home India Ltd
Current assignee: Foam Home India Ltd
Priority date: 2015-09-11
Filing date: 2016-05-22
Publication date: 2017-05-17
Anticipated expiration: 2026-05-22
Also published as: US20170071360A1; EP3141156A1

Abstract

The utility model discloses imagine a mattress, including the compressible elasticity of one deck bubble cotton hull, compressible elasticity bubble cotton hull distributes along mattress width direction has multiple pouch, and the one deck bottom is located multiple pouch, has the multiple compressible elasticity piece of the predetermined coefficient of compressibility value of difference to and the soft top layer of one deck. The utility model discloses an on the one hand, multiple pouch is arranged with row according to going, its bank of china with mattress width direction parallel and better be 7 lines, be listed as parallelly with mattress length direction, the column number is according to the mattress width and the change. The utility model discloses an on the other hand, multiple pouch is arranged with water flat groove form along mattress width direction.

Description

Mattress

Technical Field

The utility model relates to a mattress system field.

Background

The mattress is a large-size mattress which provides comfortable support for the rest of the user and can bring comfortable deep rest without disturbance for the user.

Traditional mattresses are made with superimposed horizontal layers of cushioning material. Such materials can provide comfort to a lying user, but do not provide support to the user, who often falls into the mattress, which can injure the body. On the other hand, a mattress designed to provide orthopedic support to a lying user can prevent the user from sinking into the mattress, but is not comfortable enough.

Neither of the above-mentioned mattresses meet the requirements of modern health concepts for both comfort and orthotics: one type of mattress is comfortable but does not give the lying user sufficient support to cause pain, while the other type of mattress provides good support so that the user is not painful, but at the expense of comfort.

Therefore, there is a need for a mattress that is both comfortable and supports a lying user.

SUMMERY OF THE UTILITY MODEL

Some of the objects of the present invention (achieved by at least one embodiment) are as follows:

it is an object of the present invention to provide a mattress that is comfortable for a lying user.

It is another object of the present invention to provide a mattress that provides orthopedic support to a lying user, thereby reducing pain or any injury to the user's limbs.

It is another object of the present invention to provide a mattress that is customizable to meet the specific comfort and health requirements of the lying user.

Other objects and advantages of the present invention will become more apparent in the following description, but these descriptions are not intended to limit the scope of the present invention.

The utility model discloses a mattress, which comprises a layer of elastic compressible foam cotton shell, and a plurality of small bags are distributed along the width direction of the mattress; a bottom layer; a plurality of resiliently compressible blocks located within the plurality of pockets and having different predetermined compressibility values; a soft top layer; a mattress cover enclosing said bottom layer, said plurality of resiliently compressible blocks located within said plurality of pockets, and said flexible top layer.

In one aspect of the invention, the plurality of pouches are arranged in rows and columns, the rows being parallel to the mattress width direction, 7 rows being suggested, the columns being parallel to the mattress length direction, the number of columns being different depending on the mattress width.

In another aspect of the present invention, the plurality of pouches are in the form of horizontal grooves, the plurality of horizontal grooves are arranged in rows in the width direction of the mattress, the number of rows is a multiple of 7.

In another embodiment, the mattress foundation is integrated with the shell and the plurality of pouches are recessed in the shell. In another embodiment, the shell has a plurality of slits therein, the base layer is secured to the shell, and the plurality of pouches are defined by the walls of the slits and the base layer.

In another embodiment, the soft top surface of the mattress is covered with a gel pad.

In another embodiment, an adhesive layer may be provided between the plurality of compressible blocks and the inner surfaces of the plurality of pockets in the shell, on the compressible blocks or the inner surfaces of the plurality of pockets in the shell, or both. Also, the housing wall may be perforated to allow air to pass through the housing.

In an alternative embodiment, the plurality of compressible blocks are arranged such that upper surfaces of the plurality of compressible blocks are flush with the upper surface of the housing; alternatively, a predetermined number of compressible blocks are selected from the plurality of compressible blocks to be raised above the upper surface of the shell to form a mattress pillow.

In another embodiment, the plurality of compressible blocks within the pocket are selected such that the compressibility values of the plurality of compressible blocks within the pocket increase sequentially from the center of the shell to the edge of the shell. Furthermore, the compressibility values of the plurality of compressible blocks of each pocket may vary across the width of the mattress.

Drawings

The mattress of the invention will now be described with the aid of the accompanying drawings.

FIG. 1 shows an exploded view of a mattress layer according to an embodiment of the first aspect of the present invention;

figure 2 shows an exploded view of a mattress layer according to another embodiment of the first aspect of the invention.

FIG. 3 shows an exploded view of a mattress layer according to an embodiment of the second aspect of the present invention;

Detailed Description

The utility model discloses the cotton material density of bubble that uses indicates the measurement of the cotton material per unit volume weight of bubble. The mass of the foam material used in mattress manufacture is classified by density scale and is represented by two digits between 10 and 80.

The mattress compression factor value used by the utility model refers to the material density used for manufacturing the mattress. A high compression factor value indicates a low material density and a low compression factor value indicates a high material density.

The elastically compressible blocks used in the present invention refer to blocks of material used to fill mattresses, such blocks of material having sufficient elasticity to absorb pressure and sufficiently recover an original shape or appearance.

A mattress cover: the present invention is directed to a compact, strong cotton or linen fabric that is abrasion resistant, prevents down from penetrating the fabric, and is used to cover mattresses and pillows.

The utility model provides a mattress.

A first aspect of the invention is described herein with reference to fig. 1 and 2. Fig. 1 shows an exploded view of a mattress 100 according to an embodiment of the invention. The mattress 100 includes: a resilient compressible foam shell 104 having a plurality of pockets disposed therein and secured to or integrally formed with the bottom layer 102; a plurality of resiliently compressible blocks located within a plurality of pockets in the shell 104, having predetermined different compressibility values; and a flexible top layer 108 of the package 104.

According to a first aspect of the invention, the shell 104 defines a plurality of pockets arranged in rows and columns. The rows are parallel to the width of the mattress, and 7 rows are suggested to be distributed along the length of the mattress. The rows are parallel to the length direction of the mattress, and the number of the rows is different according to the width of the mattress. The bottom layer 102 is integrated with the housing 100 or is secured to the housing. The plurality of compressible blocks 106 are shaped to complement the plurality of pockets and are placed in the plurality of pockets of the shell 104 in a predetermined different arrangement to achieve a combination of compressibility that meets both orthopedic and comfort objectives. The shell 104 is secured to the top layer 108.

The shell 104 is selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, coconut foam, and combinations thereof. The plurality of compressible blocks 106 are selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, coconut foam, polyester padding, cotton, rubberized coconut, steel wire or plastic springs, polyester fiber, wool, and combinations thereof. The material of the top layer 108 is selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, polyester filler, cotton, polyester fiber, wool, and combinations thereof. The material of the bottom layer 102 is selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, coconut foam, and combinations thereof.

In one embodiment, the bottom layer 102 is integral with the shell 104 and the plurality of pouches are recessed within the shell 104. In another embodiment, a plurality of apertures are distributed through the shell 104, the shell 104 is secured to the base layer 102, and the plurality of pockets are defined by the plurality of aperture walls and the base layer 102.

In one embodiment, an adhesive layer is provided between the plurality of compressible blocks 106 and the plurality of pouch interior surfaces in shell 104. In another embodiment, mattress 100 is designed such that the walls of shell 104 have perforations or through holes to allow air to pass through shell 104, thereby making shell 104 breathable.

In another embodiment, the cross-section of the plurality of pockets in the shell 104 is selected from the group consisting of polygonal, quadrilateral, square, triangular, circular, petal-shaped, and combinations thereof; compressible block 106 has a cross-section complementary to the cross-section of the pocket in shell 104.

In another embodiment, mattress 100 is encased in a mattress cover that may be sewn into bottom layer 102, plurality of compressible blocks 106 in shell 104, and top layer 108, or may be zippered to facilitate opening and closing of mattress 100 for readjustment.

In one embodiment, the plurality of pockets are distributed in rows and columns, the columns determining the length of mattress 100, the rows determining the width of mattress 100, and the compressible blocks 106 within the pockets are selected such that the compressibility values of the plurality of compressible blocks 106 in a row increase from the center of shell 104 to the edges of shell 104. In another embodiment, the compressibility values of compressible block 106 increase sequentially from the center of shell 104 to the edges of shell 104. In another embodiment, compressible blocks 106 in half the array of pockets of shell 104A have different compression factor values than compressible blocks 106 in the other half the array of pockets of shell 104B for supporting multiple users.

In an exemplary embodiment, a twin bed mattress 100 is optimized to provide orthopedic support and comfort to a lying user, the mattress 100 being configured as follows:

i. a bottom layer 102 having a thickness of at least 2 inches;

a resiliently compressible foam shell 104, rectangular, having a thickness of at least 4 inches, a length of 2 meters, and a width of 1.6 meters, secured to the bottom layer 102, the bottom layer defining a plurality of pockets;

each pouch has a square cross section, 8 inches long by 8 inches wide, arranged in 5 rows and 7 columns, with the plurality of square pouches within shell 104 separated from each other by a shell 104 wall of thickness 3 inches;

a plurality of resiliently compressible blocks 106 made of foam material having a complementary shape to a plurality of square shaped pockets located within a plurality of pockets of the shell 104;

v. the compressibility values of the foam compressible blocks 106 located in the plurality of rows of pockets increase sequentially from the center of the shell 104 to the edge of the shell 104, or the density levels of the foam compressible blocks 106 within the plurality of pockets decrease sequentially from the center of the shell 104 to the edge of the shell 104, thus:

the first row of foam compressible blocks 106G and 106A from the edge of shell 104 has a density rating of 26,

the second row of foam compressible blocks 106F and 106B from the edge of shell 104 has a density rating of 30,

the third row of foam compressible blocks 106E and 106C from the edge of shell 104 has a density rating of 40,

the foam compressible blocks 106F and 106D in the fourth or middle row from the edge of shell 104 have a density rating of 50,

the combination of compression factors thus formed provides orthopedic support for a lying user on the mattress 100 while maintaining horizontality;

a top layer 108 having a thickness of at least 2 inches.

In another exemplary embodiment, a double bed mattress 100 is optimized to provide orthopedic support and comfort for two lying users, the mattress configuration being the same as the previous embodiment (not repeated here for simplicity of description), with the following differences/modifications:

i. the shell 104 is 2 meters long and 1.8 meters wide;

ii, arranging a plurality of square small bags according to 6 rows and 7 columns;

compressible blocks 106 in half the array of pockets of shell 104A have different compression coefficient values than compressible blocks 106 in the other half the array of pockets of shell 104B; the compression factor combinations for male and female users (the following example table filled with foam compressible block densities) were configured to ensure:

a combination of compression factors is achieved that provides orthopedic support to a female user on one side and a male user on the other side according to their respective weights and maintains the level of a lying user on mattress 100.

In an alternative variation of the above exemplary embodiment, the shape, size and materials of the resilient compressible foam shell 104 and the resilient compressible foam block 106 are selected accordingly to achieve a predetermined combination of compression numbers for the mattress 100.

In an alternative embodiment, a plurality of compressible blocks 106 are configured such that the upper surface of compressible blocks 106 is flush with the upper surface of shell 104; alternatively, a predetermined compressible block is selected from the plurality of compressible blocks 106 to be raised above the surface of shell 104 to form a pillow for mattress 100.

In another embodiment, the shape, size and material of shell 104 and the shape, size and compressibility values of the plurality of compressible blocks 106 are selected accordingly to achieve a predetermined combination of compressibility values for mattress 100 that meets the individual's particular needs for comfort and health.

In another embodiment, mattress 100 is configured to support two users sharing mattress 100 with compressible blocks 106 in half the array of pockets of shell 104A having different compression factor values than compressible blocks 106 in the other half the array of pockets of shell 104B to meet the different orthotic and comfort needs of the two users.

The mattress and the method of manufacturing the mattress 100 described above compensate for the difference in weight between the trunk and the limbs of the user by supporting the weight of the trunk with a high density material (low compression factor value) and the limbs with a low density material (high compression factor value), thereby maintaining the level of the lying user.

Fig. 2 shows an exploded view of a mattress 200 according to an embodiment of the invention. The mattress 200 includes: a resiliently compressible foam shell 204 having a plurality of pockets, integrally formed with the base layer 202; a plurality of resiliently compressible blocks 206, located within the plurality of pockets of shell 204, have predetermined compressibility values. A plurality of compressible blocks 206 are raised above the surface of shell 204 to form a pillow for mattress 200.

In one embodiment, a predetermined number of compressible blocks are selected from the plurality of compressible blocks 206 to be raised above the surface of the shell 204 to form a wall structure in the center of the mattress 200 for enclosing the infant to prevent falling off the mattress during unattended monitoring.

A second aspect of the invention is described herein with reference to fig. 3. Fig. 3 shows an exploded view of a mattress 300 according to an embodiment of the invention. The mattress 300 includes: a resilient compressible foam shell 304 (hereinafter "shell 304") having a plurality of horizontal grooves distributed across the width of the mattress 300 and secured to or integrated with the bottom layer 302. A plurality of resiliently compressible blocks 306 (hereinafter "compressible blocks 306") are located in a plurality of horizontal grooves of the housing 304, having a predetermined compressibility value. A flexible top layer 308 is used to encapsulate the housing 304.

According to the second aspect of the present invention, the assembly housing 304 is provided with a plurality of horizontal grooves distributed along the width direction of the mattress, so that the number of rows is a multiple of 7.

The bottom layer 302 is integrated with the housing 300 or is fixed to the housing. The plurality of compressible blocks 306 are shaped to complement the plurality of horizontal grooves and are placed in the plurality of horizontal grooves of the shell 304 in a predetermined different arrangement to achieve a combination of compressibility that meets both orthopedic and comfort objectives. In an embodiment, there are 7 block units, referred to in fig. 3 as 306A,306B,306C,306D,306E,306F, 306G. The shell 304 is secured with a flexible top layer 308. The assembly process particularly relates to a compression molding process.

The shell 304 is selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, coconut foam, and combinations thereof. The plurality of compressible blocks 306 are selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, coconut foam, polyester padding, springs made of cotton, steel wire or plastic, polyester fiber, wool, down, and combinations thereof. The material of the soft top layer 308 is selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, polyester filler, cotton, polyester fiber, wool, and combinations thereof. The upper surface of the soft top layer 308 is covered with a gel pad. The bottom layer material is selected from the group consisting of latex foam, polyurethane foam, slow rebound foam, coconut fiber foam and combinations thereof.

In one embodiment, the bottom layer 302 is integrated with the shell 304 and a plurality of horizontal grooves are recessed in the shell 304. In another embodiment, a plurality of slits are distributed in the shell 304, the shell 304 is secured to the base 302, and a plurality of horizontal grooves are defined by the plurality of slit walls and the base 302.

In one embodiment, an adhesive layer is provided between the plurality of compressible blocks 306 and the inner surface of the plurality of horizontal grooves of the shell 304.

In one embodiment, the mattress 300 is designed such that the walls of the shell 304 have perforations or through holes to allow air to pass through the shell 304, thereby making the shell 304 breathable.

In another embodiment, the cross-section of the plurality of horizontal grooves in the shell 304 is selected from the group consisting of polygons, quadrilaterals, squares, and combinations thereof. The cross-section of the plurality of compressible blocks 306 is complementary to the cross-section of the horizontal grooves in the shell 304.

In another embodiment, the mattress 300 is encased in a mattress cover that may be sewn into the bottom layer 302, the plurality of compressible blocks 306 in the shell 304, and the soft top layer 308. In another embodiment, the mattress 300 may be zippered to facilitate the readjustment of the switch mattress 308.

In one embodiment, the plurality of horizontal grooves are distributed in rows and columns, the rows determining the width of the mattress 300, and the plurality of compressible blocks 306 within the horizontal grooves are selected such that the compressibility values of the plurality of compressible blocks 306 in a row increase from the center of the shell 304 to the edges of the shell 304. In another embodiment, the compressibility values of compressible blocks 306 increase sequentially from the center of shell 304 to the edges of shell 304. In another embodiment, the compressible blocks 306 in all horizontal grooves are divided in half, and the values of the compressibility of the compressible blocks 306 in half of the horizontal grooves of the housing 304A are different from the values of the compressibility of the compressible blocks 306 in the other half of the horizontal grooves of the housing 304B for supporting multiple users.

In an alternative variation of the above exemplary embodiment, the shape, size and materials of the resilient compressible foam shell 304 and the resilient compressible foam piece 306 are selected accordingly to achieve a predetermined combination of compression factors for the mattress 300.

In an alternative embodiment, a plurality of compressible blocks 306 are configured such that the upper surface of the compressible blocks 306 are flush with the upper surface of the shell 304; alternatively, a predetermined number of compressible blocks are selected from the plurality of compressible blocks 306 to be elevated above the surface of the shell 304 to form a pillow for the mattress 300.

Technical advantages and economic significance

The mattress and mattress manufacturing method described above have a number of technical advantages, including but not limited to achieving:

-a mattress giving the lying user comfort;

-a mattress for bringing orthopedic support to a lying user;

-a mattress that is customizable so as to meet the specific comfort and health requirements of the lying user;

-a mattress to maintain the lying user level, thereby eliminating the possibility of pain or any injury to the user;

-a mattress allowing the user to select a filling material suited to his needs and requirements;

-a mattress of a selectively unique configuration to meet various medical requirements for supporting a specific body part of a lying user;

a mattress that takes up less inventory and is easy to assemble.

Claims

1. A mattress, characterized in that said mattress comprises:

i. the mattress is characterized by comprising an elastic compressible foam shell, wherein a plurality of small bags are distributed in the width direction of the mattress;

a bottom layer;

a plurality of resiliently compressible blocks located in said plurality of pockets having different predetermined compressibility values;

a soft top layer; and,

v. a mattress cover enclosing the bottom layer, the plurality of resiliently compressible blocks located within the plurality of pockets, and the soft top layer.

2. The mattress of claim 1 wherein the plurality of pouches are arranged in rows and columns, wherein the rows are parallel to the width of the mattress and more preferably 7 rows, and the columns are parallel to the length of the mattress, the number of columns varying according to the width of the mattress.

3. The mattress of claim 1 wherein said plurality of pouches are in the form of horizontal grooves arranged in rows across the width of said mattress, said rows being a multiple of 7.

4. The mattress of claim 1 wherein said base layer is fused to said shell and said plurality of pouches are recessed in said shell.

5. The mattress of claim 1 wherein said shell has a plurality of slits therein, said base layer being secured to said shell, said plurality of pockets being defined by said slit walls and said base layer.

6. The mattress of claim 1 wherein the upper surface of said flexible top layer is covered with a gel pad.

7. The mattress of claim 1 wherein an adhesive layer is provided between said plurality of compressible blocks and an inner surface of said plurality of pockets within said shell; may be on the compressible block or on the inner surface of the plurality of pockets within the shell, or both.

8. The mattress of claim 1 wherein said shell walls have perforations to allow air to pass through said shell.

9. The mattress of claim 1, wherein the plurality of compressible blocks are configured to allow for

-the upper surface of the compressible block is flush with the upper surface of the shell; or,

-selecting a predetermined number of compressible blocks from the plurality of compressible blocks to be elevated above the upper surface of the shell to form a pillow shape on the mattress.

10. The mattress of claim 1 wherein

-the selected plurality of compressible blocks within the pocket have values of compressibility that increase sequentially from the center of the shell to the edge of the shell; and,

-the compressibility of the plurality of compressible blocks of each said pocket varies across the width of the mattress.