CN206161209U - Output shaft torque testing system - Google Patents
Output shaft torque testing system Download PDFInfo
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- CN206161209U CN206161209U CN201621044181.9U CN201621044181U CN206161209U CN 206161209 U CN206161209 U CN 206161209U CN 201621044181 U CN201621044181 U CN 201621044181U CN 206161209 U CN206161209 U CN 206161209U
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- moment
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- host computer
- output shaft
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Abstract
The utility model relates to an output shaft torque testing system, wherein, output shaft torque testing system, include: host computer, control module to and be used for placing axle part's detection station, control module is suitable for corresponding measuring data transmission to the host computer with the measuring station that obtains to classify to axle part, the utility model discloses an output shaft torque testing system realizes detecting the rotatory required gyroscopic moment of drive shaft among the output axle part, classifies to output axle part according to the rotatory torque value who detects out to satisfy customer's chooseing for use the output axle part of difference input gyroscopic moment, the utility model discloses a detect integrate, the intellectuality, the test precision is high to can realize quick response, more original artifical cost of using manpower sparingly that detects has improved production efficiency, can realize high -efficient lean production.
Description
Technical field
The utility model is related to a kind of Shaft testing equipment, and in particular to a kind of output shaft moment inspecting system.
Background technology
Original Axle Parts output shaft moment inspecting full inspection uses megger disk, single-station hand shaken, eye recognition to judge
The pointed sign region of pointer, judges that whether qualified product is indirectly.Its sampling observation mode is, manual to twist the portion using torque meter
Part, eye recognition judges the pointed sign region of pointer, judges that whether qualified product is indirectly.This kind of test mode operating personnel hold
Fatiguability, and production efficiency is low, the megger panel point precision of employing is poor.
Utility model content
The purpose of this utility model is to provide a kind of output shaft moment inspecting system, to realize being driven in exporting Axle Parts
Turning moment needed for moving axis rotation is detected, classified to exporting Axle Parts according to the turning moment value for detecting.
In order to solve above-mentioned technical problem, the utility model provides a kind of output shaft moment inspecting system, including：It is upper
Machine, control module, and for placing the detection station of Axle Parts；The control module is suitable to the detection station that will be obtained
Corresponding detection data is sent to host computer, to classify to Axle Parts.
Further, moment inspecting sensor is provided with below the detection station, top is provided with rotary test head；The control
Molding block is suitable to by detecting that lift cylinder drives rotary test head to decline, after being meshed with the gear end with Axle Parts, and
The pinion rotation of control rotary test headband moving axis base part；The corresponding detection data be Axle Parts in pinion rotation by
Initial torque and moment of friction data that moment inspecting sensor is obtained.
Further, the moment inspecting sensor by initial torque and moment of friction data is activation to control module；And by
Control module is communicated with host computer, will detection data send to host computer；The host computer is suitable to each axle to obtaining
The initial torque of base part and moment of friction are classified to Axle Parts.
Further, initial torque is set by host computer and moment of friction data distinguishes corresponding sorting value range；It is described
Control module is suitable to first pass through rotary test headband moving gear and turns an angle, to obtain initial torque data；And control again
Rotary test headband moving gear processed rotates 360 °, to obtain moment of friction data；And by the initial torque of detection acquisition and rub
Wipe torque data to be classified according to corresponding sorting value range respectively.
Further, the rotary test head is coaxially provided with photoelectric encoder, and the control module is suitable to according to photoelectric coding
360 ° are divided into some sampled points, and the corner to gear to demarcate by the code-disc resolution ratio of device；When gear is when rotating,
A certain corner exception, then determine the corresponding corner of the out-of-the way position by photoelectric encoder, and send to host computer and recorded.
Further, it is determined that after the corresponding crank degree of out-of-the way position, the rotary test head is rotated, and carries out repetition measurement；I.e.
When turning near the crank degree, slow down velocity of rotation, pass slowly the crank degree, now the moment inspecting sensing
Device gathers the initial torque or moment of friction data corresponding with the angle position, and is sent to host computer by control module；
The host computer is suitable to the initial torque to repetition measurement or moment of friction data are detected again.
The beneficial effects of the utility model are that output shaft moment inspecting system of the present utility model is realized to output shaft class portion
Turning moment in part needed for drive shaft rotation is detected, carried out to exporting Axle Parts according to the turning moment value for detecting
Classification, to meet selection of the client to the output Axle Parts of different input turning moments；The utility model realizes detection
Integrated, intellectuality, accurate testing degree is high, and can realize quick response；More original manual detection saves human cost, improves
Production efficiency, is capable of achieving efficient lean production.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the scantling plan of output shaft moment inspecting system of the present utility model；
Fig. 2 is the control principle drawing of output shaft moment inspecting system of the present utility model；
Fig. 3 is the flow chart of the method for work of output shaft moment inspecting system of the present utility model；
Fig. 4 is the detection curve of the Axle Parts that host computer is obtained according to corresponding detection data.
In figure：Moment inspecting sensor 1, rotary test head 2, the motor 3 that measuring head rotation is rotated, detection lifting air
Cylinder 4, Fibre Optical Sensor 5, Axle Parts 6, gear 6a.
Specific embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Basic structure of the present utility model is only illustrated in a schematic way, therefore it only shows the composition relevant with the utility model.
As depicted in figs. 1 and 2, the present embodiment 1 provides a kind of output shaft moment inspecting system, including：Host computer, control
Module, and for placing the detection station of Axle Parts；The control module is suitable to the corresponding inspection of the detection station that will be obtained
Data is activation is surveyed to host computer, to classify to Axle Parts.
Wherein, control module such as but not limited to adopts Mitsubishi, SIEMENS PLC module, and the interior embedded system that sets
Industrial computer.The host computer is such as, but not limited to PC, industrial computer.
Moment inspecting sensor 1 is provided with below the detection station, top is provided with rotary test head 2；The control mould
Block is suitable to by detecting that lift cylinder drives rotary test head to decline, and after being meshed with the gear end with Axle Parts, and is controlled
The gear 6a of rotary test headband moving axis base part 6 is rotated；The corresponding detection data be Axle Parts in pinion rotation by
Initial torque and moment of friction data that moment inspecting sensor is obtained.
Automatic detection mechanism also includes：The motor 3 of measuring head rotation is rotated, and detection lift cylinder passes through displacement
Sensor (being not drawn in Fig. 1) limits the height that rotary test head is moved down, and judges axle class portion by Fibre Optical Sensor 5
Whether part 6 is in detection station.
The moment inspecting sensor is by initial torque and moment of friction data is activation to control module；And by control module
Communicated with host computer, will detection data send to host computer；The host computer is suitable to each Axle Parts to obtaining
Initial torque and moment of friction are classified to Axle Parts.
Initial torque is set by host computer and moment of friction data distinguish corresponding sorting value range；The control module
It is suitable to first pass through rotary test headband moving gear and turns an angle (angle is such as, but not limited to 60 °, 90 °, 120 °), with
Obtain initial torque data；And 360 ° of rotary test headband moving gear rotation is controlled again, to obtain moment of friction data；And
The initial torque that detection is obtained and moment of friction data are classified respectively according to corresponding sorting value range.Wherein, drive
The rotating speed of pinion rotation certain angle is slower than the rotating speed that control rotary test headband moving gear rotates 360 °.
As one kind preferred embodiment, the rotary test head is coaxially provided with photoelectric encoder, the control module
It is suitable to be divided into some sampled points, and the corner to gear to demarcate by 360 ° according to the code-disc resolution ratio of photoelectric encoder；
When gear is when rotating, in a certain corner exception, then the corresponding corner of the out-of-the way position is determined by photoelectric encoder, and sent
Recorded to host computer.Wherein pinion rotation includes initial torque or the corresponding rotation of moment of friction.
It is determined that after the corresponding crank degree of out-of-the way position, the rotary test head is rotated, and carries out repetition measurement；I.e.
When turning near the crank degree, slow down velocity of rotation, pass slowly the crank degree, now the torque
Detection sensor gathers the initial torque corresponding with the angle position or moment of friction data, and by control module send to
Host computer；The host computer is suitable to the initial torque to repetition measurement or moment of friction data are detected again.
By the way of the repetition measurement, can effectively avoid because precision or Axle Parts 6 are during primary rotation
The undesirable data fluctuations for causing of break-in, easily the technology of erroneous judgement is asked during the general output shaft moment inspecting for effectively solving
Topic.
With it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, by above-mentioned description, related work people
Member can carry out various change and modification in the range of without departing from this utility model technological thought completely.This reality
The content being not limited to new technical scope on specification, it is necessary to its technology is determined according to right
Property scope.
Claims (5)
1. a kind of output shaft moment inspecting system, it is characterised in that include：Host computer, control module, and for placing axle class
The detection station of part；
The control module is suitable to the corresponding detection data of the detection station that will be obtained and sends to host computer, to enter to Axle Parts
Row classification；
Moment inspecting sensor is provided with below the detection station, top is provided with rotary test head；
The control module is suitable to by detecting that lift cylinder drives rotary test head to decline, with the gear end phase with Axle Parts
After engagement, and control the pinion rotation of rotary test headband moving axis base part；
The corresponding detection data is the initial torque and rub that Axle Parts are obtained in pinion rotation by moment inspecting sensor
Wipe torque data.
2. output shaft moment inspecting system according to claim 1, it is characterised in that
The moment inspecting sensor is by initial torque and moment of friction data is activation to control module；And by control module with it is upper
Position machine is communicated, i.e.,
Detection data is sent to host computer；
The host computer is suitable to the initial torque and moment of friction of each Axle Parts to obtaining and Axle Parts is classified.
3. output shaft moment inspecting system according to claim 2, it is characterised in that
Initial torque is set by host computer and moment of friction data distinguish corresponding sorting value range；
The control module is suitable to first pass through rotary test headband moving gear and turns an angle, to obtain initial torque data；
And
Rotary test headband moving gear is controlled again and rotates 360 °, to obtain moment of friction data；
And the initial torque for obtaining detection and moment of friction data are classified respectively according to corresponding sorting value range.
4. output shaft moment inspecting system according to claim 3, it is characterised in that
The rotary test head is coaxially provided with photoelectric encoder, and the control module is suitable to be differentiated according to the code-disc of photoelectric encoder
360 ° are divided into some sampled points, and the corner to gear to demarcate by rate；
When gear is when rotating, in a certain corner exception, then the corresponding corner of the out-of-the way position is determined by photoelectric encoder, and
Send to host computer and recorded.
5. output shaft moment inspecting system according to claim 4, it is characterised in that
It is determined that after the corresponding crank degree of out-of-the way position, the rotary test head is rotated, and carries out repetition measurement；I.e.
When turning near the crank degree, slow down velocity of rotation, pass slowly the crank degree, now the moment inspecting
Sensor gathers the initial torque corresponding with the angle position or moment of friction data, and is sent to upper by control module
Machine；
The host computer is suitable to the initial torque to repetition measurement or moment of friction data are detected again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044181.9U CN206161209U (en) | 2016-09-08 | 2016-09-08 | Output shaft torque testing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044181.9U CN206161209U (en) | 2016-09-08 | 2016-09-08 | Output shaft torque testing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206161209U true CN206161209U (en) | 2017-05-10 |
Family
ID=58651691
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621044181.9U Active CN206161209U (en) | 2016-09-08 | 2016-09-08 | Output shaft torque testing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206161209U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106225972A (en) * | 2016-09-08 | 2016-12-14 | 江苏雷利电机股份有限公司 | A kind of output shaft moment inspecting system and method for work thereof |
| CN106989861A (en) * | 2017-06-02 | 2017-07-28 | 北京航空航天大学 | A kind of measurement apparatus based on hydraulic motor and torque sensor |
-
2016
- 2016-09-08 CN CN201621044181.9U patent/CN206161209U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106225972A (en) * | 2016-09-08 | 2016-12-14 | 江苏雷利电机股份有限公司 | A kind of output shaft moment inspecting system and method for work thereof |
| CN106989861A (en) * | 2017-06-02 | 2017-07-28 | 北京航空航天大学 | A kind of measurement apparatus based on hydraulic motor and torque sensor |
| CN106989861B (en) * | 2017-06-02 | 2019-06-07 | 北京航空航天大学 | A kind of measuring device based on hydraulic motor and torque sensor |
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