Copper alloy terminal anchoring clamp
Technical field
The utility model is related to a kind of stressed member of applied to high-speed railway touching net, more particularly to it is a kind of be used for contact line and
The anchoring wire clamp that carrier cable is connected with compensation device.
Background technology
Terminal anchoring clamp is stress part very crucial on contact net, in use with it by contact line and carrier cable with
Compensation device concatenation is integral, and the falling mound weight transfer of compensation device is made into contact line, carrier cable to contact line and carrier cable
The tension force for tense, stretching and obtain regulation, steadily takes stream and provides passage for electric locomotive or EMUs.High speed contact line level
Power is generally 25~30kN, and load rope tensility is 15~20kN, belongs to hightension supply line, and terminal anchoring clamp is because being serially connected in
In loop, also acted on by mentioned strain, this is the static(al) of terminal anchoring clamp.The contact net high vibration when locomotive passes through,
In addition nature is scraped the additional forces such as wind-induced swing and is acted also on terminal anchoring clamp, so terminal anchoring clamp is received for a long time
To the dynamic force that power is hightension.Part about more than 300 is planted on contact net, and crucial stress part has more than 40 to plant, and dead end anchor
Wire fixing clamp is the key in crucial stress part, is known as the king of part.Why thus, to be because that it is acted on particularly significant, it is
Guarantee traffic safety, it is high to the reliability requirement of terminal anchoring clamp on contact net.If there are quality problems, contact can be caused
Line or carrier cable come off, and contact net balance is destroyed, can cause contact net extensive damage, and this is the most serious in contact net
Accident, recovers general slow, easily causes big or great driving accident, normal railway transportation production and safety are constituted compared with
It is big to affect.
In external electrification developed country, the production technology of terminal anchoring clamp is:
A. Japan employs a pure copper tube for being about 300mm and a rod iron with monaural, then by means of mould liquid
Pressure equipment, when installing at the scene, first by rod iron insertion copper pipe one end, copper pipe other end insertion contact line or carrier cable, then will
Copper pipe continuously crimps into 5 sections with the rod iron and contact line or carrier cable of insertion, every section of pressure.Use rod iron one after having crimped again
The monaural at end is connected compositing terminal anchoring wire clamp with insulator.This terminal anchoring clamp complex structure, crimping is difficult to grasp.
B. the terminal anchoring clamp that moral, method, Spain, Italy produce is basically identical, and body is made up of two parts, upper half
Part is connection ears, and the latter half is the cylinder with endoporus, and two parts are using threaded connection.Body adopts casting.
Because casting technique is usually present casting flaw, such as pore, loose, slag inclusion, in order to avoid producing big casting flaw, especially
It is high to reliability requirement part as terminal anchoring clamp, it is high except requiring casting technique, reduce as far as possible
Outside casting flaw, finished product must adopt the piece inspection of nondestructive inspection, and such process yield is not high, can increase production
Cost, reduces production efficiency.Therefore, high to the reliability requirement optimal technique of terminal anchoring clamp is die forging.
Moral, method, west, the terminal anchoring clamp field installation process of Yi Deng states are:
A. contact wire's terminal anchor anchorage wire clamp:To load one in cylindrical hole in the cylinder body of the latter half of cable clamp structure
Individual small cylinder, is processed into taper hole in small cylinder, copper alloy chock is reinstalled in taper hole, and during installation, contact line is from body one
The entrance hole at end is entered, and through small cylinder, is then passed through chock endoporus, and locking device, wire clamp are constituted between chock and small cylinder
There is the gap of about 0.5mm between the endoporus and small cylinder of body one end.After stress, wire clip body is only subject to small cylinder downward
Pressure, built-in small cylinder is constantly shunk after contact line is penetrated by chock, and small cylinder is circumferentially gradually increased
Lateral pressure.Because of small cylinder wall thickness less, the reason for and because of gap, it is impossible to by pressure transmission to body wall.This knot
The contact wire's terminal anchor anchorage wire clamp tension force of structure can not be too big, and otherwise small cylinder can be cracked easily.
B. termination fitting for catenary:It is processed into without small cylinder, endoporus termination fitting for catenary the latter half
Cone.Carrier cable is copper-alloy stranded conductor, is typically formed by 19 strands of monofilament are stranded, and whole twisted wire is divided into three layers, and innermost layer is 1 list
Silk, the second layer is circular and surround by helix centered on internal layer by 7 monofilament, third layer (outermost layer) by 12 monofilament around
It is circular and circular by helix centered on the second layer.Chock is driven between the second layer and third layer during installation, and at this moment the 3rd
12 monofilament of layer require to break one by one it is straight, separate, be equidistantly uniformly distributed in the cylindrical outside of chock, i.e. chock and taper hole it
Between.This installation method is to destroy the outermost integrality of twisted wire first, because twisted wire transmission pulling force is stranded by 19 monofilament
And form a whole, between monofilament, mutually extrude because of close-packed arrays generate frictional force to balance external force between layers
's.But when monofilament separately after mutual extruding force disappear therewith, frictional force when only by compressing between monofilament and taper hole is putting down
Weighing apparatus external force.The ability of so carrier cable opposing external force can decline.In addition, monofilament is that copper alloy wire is very hard, preformed rear generation plasticity
Deformation is difficult to be broken directly with hand, therefore is difficult uniformly to be equally spaced.It is slightly improper, or monofilament can occur unavoidably in drawing process
Micro- slip, it is possible in being embedded into the shrinkage joint of chock, causes chock to shrink, and then can not set up twisted pair wire gradually to increase
Big pressure, such twisted wire is easy to extract out, comes off because of outer tension force, causes accident.
Terminal anchoring clamp is arranged on a thousand li railway line on the contact net of Ullage ground about 6m, and field ring is born for a long time
Border, such as wind, frost, rain, snow, high temperature, severe cold, environmental corrosion effect, mechanical oscillation, wind swing also from locomotive etc.,
Condition of work is very harsh, and to guarantee traffic safety, terminal anchoring clamp must reliably hold line, rope and not release,
Here chock effect is very crucial.High ferro carrier cable tensile strength in more than 480MPa, high ferro contact line 510MPa with
On, the high magnesium carrier cable pull-off forces of CTMH150 are in 82.8kN.Above-mentioned line, rope case hardness are generally individually in Bu Shi 160 or so, chock
Bite line, rope that will be reliably and with long-term not be released, and only its intensity and case hardness should be higher than that line, rope, just can make tooth be embedded into line,
Rope surface, otherwise, chock tooth can deform, rust and sting incessantly line, rope.
It is inadequate, also formal parameter only to meet mechanical property, such as chock length, taper, diameter of bore and tolerance,
Endoporus profile of tooth, the number of teeth, surface roughness, shrinkage joint shape etc. are also all very crucial.Friction between chock endoporus and line, rope surface
The matching relationship between coefficient of friction between coefficient and tapered sleeve and chock outer surface also all affects reliability.Come in terms of material
Say, the cleat material of the terminal anchoring clamp such as moral, method is CuNi2Si, and intensity, hardness and contact line are basically identical, intensity
480MPa, hardness is HB160 or so.Domestic high ferro is 170 or so with high magnesium contact line case hardness, and with CuNi2Si chock is made
Occlusion is unreliable, because under extruding force effect, the easy rust of chock tooth, or even bending, it is susceptible to slip.Therefore, Europe
The used chock in continent is used only once.For in terms of the appearance and size, European chock taper is big, is 1:8, because axial dimension becomes
X, the resistance that moves ahead is big;Length is short, is 47mm, and the number of teeth is few, and each crown upper stress is big, and profile of tooth is easily damaged, and is isosceles triangle
Helical tooth, stress is unreasonable.Because Europe is without high intensity, hightension 150mm2Contact line and carrier cable, contact net tension force is less,
Therefore the tension force of terminal anchoring clamp can meet the use of European contact net.And use the exclusive hightension contact net of China with
And cross-sectional area is 150mm2Contact line or carrier cable on, reliability is poor.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of high, the anti-slip copper alloy terminal anchoring of reliability
Folder.
The utility model copper alloy terminal anchoring clamp, including wire clip body, the wire clip body connects including U-shaped ears
Plate and four prisms cylinder, the end plate of U-shaped ears connecting plate is made into integration with four prisms cylinder, four prisms cylinder and U-shaped ears connecting plate
Internal taper hole is opened up in end plate, from the inside to the outside diameter is gradually reduced internal taper hole, the cone being engaged with internal taper hole is set in four prisms cylinder
Shape tubular chock, the Outer Taper of the chock is identical with the taper of internal taper hole, the big end of the chock circumferentially decile be provided with it is many
Individual shrinkage joint A, shrinkage joint A originate in the big end end face of chock and end at chock small end end face 2mm, and shrinkage joint A's cuts
Not-go-end has gap C, and circumferentially decile is provided with multiple shrinkage joint B to the chock small end, and shrinkage joint B originates in chock small end end
Face and end at the big end end face 2mm of chock, the cut-off end of shrinkage joint B has gap D, shrinkage joint A and shrinkage joint B uniform
Interlaced arrangement, chock inside arranges the through hole with annular tooth, and the profile of tooth of the annular tooth is right angled triangle, the ring
Shape tooth internal diameter 0.3mm less than the external diameter of contact line or carrier cable, is connected with bolt and is used in combination between the ears of the U-shaped ears connecting plate
Nut check, the bolt end is provided with split pin.
The utility model copper alloy terminal anchoring clamp, wherein the relative inner side of the ears of the U-shaped ears connecting plate
Offer circular hole.
The utility model copper alloy terminal anchoring clamp, wherein the wire clip body is made using QAl9-4 manufacturing steel ingots.
The utility model copper alloy terminal anchoring clamp, wherein the intensity of the chock is 700-800Mpa.
The utility model copper alloy terminal anchoring clamp, wherein the case hardness of the chock is HB200-220.
The utility model copper alloy terminal anchoring clamp, wherein the taper of the chock Outer Taper and the wire clip body
The taper of internal taper hole is 1:10, chock length is 57mm.
The utility model copper alloy terminal anchoring clamp, wherein the surface roughness of the wire clip body internal taper hole is μ 3,
The surface roughness of the chock Outer Taper is μ 3.
The utility model copper alloy terminal anchoring clamp, wherein copper alloy terminal anchoring clamp are produced using contour forging technique.
After using above-mentioned technical proposal, compared with prior art, the utility model copper alloy terminal anchoring clamp both can be with
Use as contact wire's terminal anchor anchorage wire clamp, it is also possible to use as termination fitting for catenary, wire clip body is integral type,
Including the U-shaped ears connecting plate and four prisms cylinder that are made into integration, it is arranged to four prisms cylinder, different by wall thickness during stress, deformation
It is different and formed along the different crowded stress of surrounding, so as to, into four symmetrical point tops, so avoid to Wedge-shaped because of contact
Line, carrier cable profile circular arc and wire clamp taper hole circular arc are uneven because of different the caused pressure of mismachining tolerance.
Additionally, the utility model copper alloy terminal anchoring clamp also has the advantages that:
A. wire clamp is an entirety, rather than two bodies, cable clamp structure is simple, installs very convenient.
B. contact wire's terminal anchor anchorage wire clamp no longer needs small cylinder, bearing tension force ability to improve.
C. when carrier cable is installed, it is not required to unload a point monofilament, twisted wire original complete body is still maintained during stress, still twists by twisted wire
After conjunction between established monofilament the mutually mode such as extruding, phase mutual friction transmitting balance tension.
D. threading is very convenient, and line, rope can stretch out and chock is reinstalled after connection ears, and hand gently one draws, line, Suo Liantong
Chock is entered in taper hole together by the circular arc between ears.
E. after wire clamp stress, line, Suo Yiduan expose chock and are about 20mm, can be for long-term observation line, Suo Youwu in operation
Sliding, if safety etc..
Chock adopts a kind of specific alloy, intensity to reach 700MPa, table in the utility model copper alloy terminal anchoring clamp
Surface hardness HB200-220.Jing practice have shown that, it is still very reliable after chock Reusability 10 times;Chock taper is 1:10, move ahead resistance
Power is little;Length is 57mm, and the number of teeth is more, and each crown stress is little, it is not easy to deform;Profile of tooth be right angled triangle annular tooth, stress
Rationally, line, rope surface are easily inserted.
Copper alloy terminal anchoring clamp of the present utility model is described further below in conjunction with the accompanying drawings.
Description of the drawings
Fig. 1 is the structural representation of the utility model copper alloy terminal anchoring clamp;
Fig. 2 is the phantom of the utility model copper alloy terminal anchoring clamp;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the A direction views of Fig. 1.
Specific embodiment
As shown in Figure 1 to Figure 3, the utility model copper alloy terminal anchoring clamp include wire clip body 1, chock 2, bolt 3,
Nut 4, split pin 5, wire clip body 1 includes U-shaped ears connecting plate 11 and four prisms cylinder 12, U-shaped ears connecting plate 11 and four ribs
Cylinder 12 is made into integration, and bolt hole 15 is offered on the ears of U-shaped ears connecting plate 11, and bolt 3 is through bolt hole 15 and uses spiral shell
Female 4 lock, and split pin 5 is mounted in the end of bolt 3.
As Figure 1 and Figure 4, the relative inner side of the ears of U-shaped ears connecting plate 11 offers circular hole 16, circular hole 16
Internal diameter enables chock 2 to pass through between ears slightly larger than the end external diameter greatly of chock 2.
As shown in Figure 1 to Figure 3, internal taper hole 14 is opened up in four prisms cylinder 12 and end plate 13, the diameter from the inside to the outside of internal taper hole 14
It is reverse taper holes to be gradually reduced i.e. internal taper hole 14, and chock 2 is taper tubular, and chock 2 is arranged in four prisms cylinder 12, outside chock 2
Cone is identical with the taper of internal taper hole 14, is 1:10, the length of chock 2 is 57mm.
As shown in Figure 1 and Figure 2, chock 2 holds greatly circumferentially decile to be provided with four shrinkage joint A21, and shrinkage joint A21 originates in
Chock 2 is held greatly end face and is ended at the small end end face 2mm of chock 2, and the cut-off end of shrinkage joint A21 has gap C22, chock
Circumferentially decile is provided with four shrinkage joint B23 to 2 small ends, and shrinkage joint B23 originates in the small end end face of chock 2 and ends in apart from wedge
The big end end face 2mm places of son 2, the cut-off end of shrinkage joint B23 has gap D24, shrinkage joint A21 and shrinkage joint B23 uniformly staggeredly cloth
Put, i.e., the Outer Taper of chock 2 circumferentially arranges altogether eight shrinkage joints, spacing is 45 °.
In the utility model copper alloy terminal anchoring clamp, chock 2 is internally provided with through hole, through hole be used to wearing contact line or
Carrier cable, the inwall of chock 2 is evenly arranged with some circle annular tooths.As shown in Fig. 2 being provided with a ring shape on the inwall of chock 2
Tooth 25, the number of teeth 40, the profile of tooth of annular tooth 25 is right angled triangle, and the internal diameter of annular tooth 25 is less than the external diameter of contact line or carrier cable
0.3mm.When purpose is to insert contact line, carrier cable, chock 2 can tightly embrace contact line or carrier cable, it is established that just
The thrust of beginning.
In the utility model copper alloy terminal anchoring clamp, wire clip body 1 adopts the trade mark for the aluminium bronze sheet material of QAl9-4
Forging is made, and chock 2 is made using copper alloy, and the tensile strength of chock 2 is 700-800Mpa, and the case hardness of chock 2 is
HB200-220, this matches with the performance of domestic contact line and carrier cable, can be used for domestic area of section for 150mm2Connect
On tactile line or carrier cable.
The surface roughness of the internal taper hole 14 of wire clip body 1 and the Outer Taper of chock 2 is μ 3, it is therefore an objective to reduce including chock 2
Forward resistance in taper hole 14.
The utility model copper alloy terminal anchoring clamp is produced using contour forging technique.
It is different by wall thickness when the setting of quadrangular 12 causes stress, deform different and formed and squeeze along surrounding is different
Stress, so as to form four symmetrical point tops to chock 2.The profile circular arc and copper because of contact line or carrier cable 6 ' can so be avoided
The internal taper hole circular arc of alloy terminal anchoring clamp is uneven because of different the caused pressure of mismachining tolerance.
When using, contact line or carrier cable 6 ' are inserted from the small end of the internal taper hole 14 of wire clip body 1, from the big of internal taper hole 14
Bring out and moved along between the ears of U-shaped ears connecting plate 11 always after coming, stretch out the about 80mm of circular hole 16, chock 2 is nested into and is connect
On tactile line or carrier cable 6 ', and contact line or carrier cable 6 ' is set to expose the end about 20mm greatly of chock 2, at this moment from the small end of internal taper hole 14
Contact line or carrier cable 6 ' are gently pulled, because there is initial enclasping force, at this moment contact line or carrier cable 6 ' drive the edge of chock 2
Circular hole 16 enters wire clip body 1 between ears, during internal taper hole 14 is inserted into always, then contact line or carrier cable 6 ' is gently drawn, because of wedge
Sub 2 through-hole walls arrange annular tooth 25, and the frictional resistance produced between chock 2 and contact line or carrier cable 6 ' is much larger than chock 2
Frictional resistance between Outer Taper and internal taper hole 14, therefore contact line or carrier cable 6 ' just can drive chock 2 in wire clip body 1
In taper hole 14 to the small end of internal taper hole 14 move, at this moment chock 2 be subject to the ever-increasing lateral pressure of internal taper hole and along the circumferential direction
Constantly shrink, make that line is bitten and be pressed into contact with to annular tooth 25 or the normal pressure of carrier cable 6 ' constantly increases.This process is with wedge
The movement of son 2 and quickly increase, until the outer tension force that bears of contact line or carrier cable 6 ' and the contact line suffered by chock 2 or holding
When the frictional force of power rope 6 ' balances each other, chock 2 stops movement, and contact line or carrier cable 6 ' rest on internal taper hole 14 together with chock 2
Interior a certain position.U-shaped ears connecting plate 11 is connected with tension compensation device finally by bolt 3, nut 4 and split pin 5
.
The utility model copper alloy terminal anchoring clamp both can be used as the terminal anchoring clamp of contact line, it is also possible to as
The terminal anchoring clamp of carrier cable, has the advantage that:
A. wire clamp is an entirety, rather than two bodies, cable clamp structure is simple, installs very convenient.
B. contact wire's terminal anchor anchorage wire clamp no longer needs small cylinder, bearing tension force ability to improve.
C. when carrier cable is installed, it is not required to unload a point monofilament, twisted wire original complete body is still maintained during stress, still twists by twisted wire
After conjunction between established monofilament the mutually mode such as extruding, phase mutual friction transmitting balance tension.
D. threading is very convenient, and line, rope can stretch out and reinstall chock after connection ears, hand gently a bracing wire, Suo Liantong
Chock is entered in taper hole together by the circular arc between ears.
E. after wire clamp stress, line, Suo Yiduan expose chock and are about 20mm, can be for long-term observation line, Suo Youwu in operation
Sliding, if safety etc..
Chock reaches 700-800MPa using a kind of intensity in the utility model, and case hardness is 200~220 copper alloy
Manufacture.It is still very reliable after chock Reusability 10 times;Chock taper is 1:10, the resistance that moves ahead is little;Length is 57, and the number of teeth is more,
Each crown stress is little, it is not easy to deform;Profile of tooth is right angled triangle annular tooth, and reasonable stress easily inserts line, rope surface.
The wire clip body of the utility model copper alloy terminal anchoring clamp is that QAl9-4 forgings are formed using material trademark, it
Good with chemical stability, the features such as be difficult affected by environment, cleat material is special, is army's mark product, its excellent corrosion resistance,
Therefore, the terminal anchoring clamp for being manufactured with QAl9-4 (aluminium bronze) has higher corrosion resistance.
The utility model copper alloy terminal anchoring clamp is produced with contour forging technique, is at home to use first, and it is to utilize
At relatively high temperatures drag is little for metal material, the characteristics of have larger plasticity, by means of mould and pressure, obtains required product.
It belongs to hot-working category, by smashing the old crystalline structure of metal and recrystallizing in forging, makes part be provided with crystal grain equal
It is even and fine close, the advantages of basic zero defect, the consistency of material can also be improved by forging, eliminate in raw material and there may be
Some little defects etc..Therefore the terminal anchoring clamp of die forging production increased stretch-proof intensity, improve toughness, especially carry
High endurance life, and then improve reliability.
Embodiment described above is only that preferred embodiment of the present utility model is described, not to this practicality
New scope is defined, and on the premise of without departing from the utility model design spirit, those of ordinary skill in the art are to this
Various modifications and improvement that the technical scheme of utility model is made, all should fall into the protection of the utility model claims determination
In the range of.