CN206144898U - Novel hydraulic cylinder - Google Patents
Novel hydraulic cylinder Download PDFInfo
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- CN206144898U CN206144898U CN201621173626.3U CN201621173626U CN206144898U CN 206144898 U CN206144898 U CN 206144898U CN 201621173626 U CN201621173626 U CN 201621173626U CN 206144898 U CN206144898 U CN 206144898U
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Abstract
Description
技术领域technical field
本实用新型涉及液压缸领域,具体涉及一种新型液压缸。The utility model relates to the field of hydraulic cylinders, in particular to a novel hydraulic cylinder.
背景技术Background technique
液压缸是将液压能转变为机械能的、做直线往复运动(或摆动运动)的液压执行元件。它结构简单、工作可靠。用它来实现往复运动时,可免去减速装置,并且没有传动间隙,运动平稳,因此在各种机械的液压系统中得到广泛应用。液压缸输出力和活塞有效面积及其两边的压差成正比;液压缸基本上由缸筒和缸盖、活塞和活塞杆、密封装置、缓冲装置与排气装置组成。A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swing motion). It has simple structure and reliable operation. When it is used to realize reciprocating motion, the deceleration device can be eliminated, and there is no transmission gap, and the motion is stable, so it is widely used in various mechanical hydraulic systems. The output force of the hydraulic cylinder is proportional to the effective area of the piston and the pressure difference on both sides; the hydraulic cylinder is basically composed of a cylinder barrel and a cylinder head, a piston and a piston rod, a sealing device, a buffer device and an exhaust device.
液压缸在液压系统中应用时,难免会遇到载荷突变的工况,载荷突然增大会引起液压缸内液压油压力突然增大,导致液压回路压力波动,容易损坏液压回路,缩短液压缸的使用寿命;当液压缸运动至行程终点时具有较大动能,如未作减速处理,液压缸活塞与缸盖将发生机械碰撞,产生冲击、噪声,有破坏性,因此需要设置缓冲装置。When a hydraulic cylinder is used in a hydraulic system, it is inevitable that it will encounter sudden changes in the load. The sudden increase in the load will cause a sudden increase in the pressure of the hydraulic oil in the hydraulic cylinder, resulting in pressure fluctuations in the hydraulic circuit, which is easy to damage the hydraulic circuit and shorten the use of the hydraulic cylinder. Lifespan; when the hydraulic cylinder moves to the end of the stroke, it has a large kinetic energy. If there is no deceleration treatment, the hydraulic cylinder piston and the cylinder head will have a mechanical collision, resulting in impact and noise, which is destructive. Therefore, a buffer device needs to be installed.
发明内容Contents of the invention
本实用新型的目的是要提供一种新型液压缸,液压缸本身能够缓和冲击压力,吸收脉动压力,且能够对液压缸活塞提供缓冲作用,避免液压缸活塞在高速运动下与缸体发生机械碰撞。The purpose of this utility model is to provide a new type of hydraulic cylinder. The hydraulic cylinder itself can ease the impact pressure, absorb the pulsating pressure, and can provide a buffering effect on the hydraulic cylinder piston to avoid mechanical collision between the hydraulic cylinder piston and the cylinder body under high-speed motion. .
为达到上述目的,本实用新型所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the utility model is as follows:
新型液压缸包括:活塞杆1、第一端盖2、缸体3、第一油腔4、第一活塞5、第一密封圈6、缓冲块7、第二油腔8、第二活塞9、第二密封圈10、高压气腔11、第二端盖12、充气口13、第二油口14和第一油口15;第一端盖2与缸体3第一端相连,第二端盖12与缸体3第二端相连;活塞杆1与第一活塞5相连,第一活塞5与缓冲块7相连,第一密封圈6安装在第一活塞5上,第二密封圈10安装在第二活塞9上。The new hydraulic cylinder includes: piston rod 1, first end cover 2, cylinder body 3, first oil chamber 4, first piston 5, first sealing ring 6, buffer block 7, second oil chamber 8, second piston 9 , the second sealing ring 10, the high-pressure air chamber 11, the second end cover 12, the charging port 13, the second oil port 14 and the first oil port 15; the first end cover 2 is connected with the first end of the cylinder body 3, and the second The end cover 12 is connected with the second end of the cylinder body 3; the piston rod 1 is connected with the first piston 5, the first piston 5 is connected with the buffer block 7, the first sealing ring 6 is installed on the first piston 5, and the second sealing ring 10 Installed on the second piston 9.
进一步,所述缸体3上设有高压气腔11,在第二油腔8和高压气腔11之间设有环形挡环,还设有第一油口15、第二油口14和充气口13。Further, the cylinder body 3 is provided with a high-pressure air chamber 11, an annular retaining ring is provided between the second oil chamber 8 and the high-pressure air chamber 11, and a first oil port 15, a second oil port 14 and an air charging port are also provided. Mouth 13.
进一步,所述缓冲块7为圆柱形,其直径小于缸体3上环形挡环孔的直径。Further, the buffer block 7 is cylindrical, and its diameter is smaller than the diameter of the annular retaining ring hole on the cylinder body 3 .
本实用新型具有下列有益效果:当液压缸工作过程中由于负载变化导致压力冲击或压力波动时,高压气腔内第二活塞能够根据负载大小往复运动,缓和冲击压力,减轻了冲击压力对液压缸的损伤,且能够吸收液压缸内脉动压力,提高运行的平稳性;在活塞杆将要收缩到极限位置时,第二活塞通过缓冲块为第一活塞提供反向制动力,使第一活塞减速,为第一活塞提供缓冲作用,避免液压缸的第一活塞在高速运动下与缸体发生机械碰撞,提高了液压缸的使用寿命。The utility model has the following beneficial effects: when the pressure shock or pressure fluctuation is caused by the load change in the working process of the hydraulic cylinder, the second piston in the high-pressure air chamber can reciprocate according to the load, so as to ease the impact pressure and reduce the impact of the impact pressure on the hydraulic cylinder. damage, and can absorb the pulsating pressure in the hydraulic cylinder to improve the stability of operation; when the piston rod is about to shrink to the limit position, the second piston provides reverse braking force for the first piston through the buffer block, so that the first piston decelerates, The cushioning effect is provided for the first piston, so as to prevent the first piston of the hydraulic cylinder from mechanically colliding with the cylinder body under high-speed motion, thereby improving the service life of the hydraulic cylinder.
附图说明Description of drawings
下面结合附图和实施例来进一步描述本发明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本实用新型所提出的新型液压缸的结构图。Fig. 1 is the structural diagram of the novel hydraulic cylinder proposed by the utility model.
图中:1—活塞杆;2—第一端盖;3—缸体;4—第一油腔;5—第一活塞;6—第一密封圈;7—缓冲块;8—第二油腔;9—第二活塞;10—第二密封圈;11—高压气腔;12—第二端盖;13—充气口;14—第二油口;15—第一油口。In the figure: 1—piston rod; 2—first end cover; 3—cylinder body; 4—first oil chamber; 5—first piston; 6—first sealing ring; 7—buffer block; 8—second oil Chamber; 9—the second piston; 10—the second sealing ring; 11—the high pressure air chamber; 12—the second end cover; 13—the charging port; 14—the second oil port; 15—the first oil port.
具体实施方式detailed description
下面结合附图和实施例来进一步描述本发明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,新型液压缸包括:活塞杆1、第一端盖2、缸体3、第一油腔4、第一活塞5、第一密封圈6、缓冲块7、第二油腔8、第二活塞9、第二密封圈10、高压气腔11、第二端盖12、充气口13、第二油口14和第一油口15;第一端盖2与缸体3第一端相连,第二端盖12与缸体3第二端相连;活塞杆1与第一活塞5相连,第一活塞5与缓冲块7相连,第一密封圈6安装在第一活塞上5,第二密封圈10安装在第二活塞9上;缸体3上设有高压气腔11,在第二油腔8和高压气腔11之间设有环形挡环,还设有第一油口15、第二油口14和充气口13;缓冲块7为圆柱形,其直径小于缸体3上环形挡环孔的直径。As shown in Figure 1, the new hydraulic cylinder includes: piston rod 1, first end cover 2, cylinder body 3, first oil chamber 4, first piston 5, first sealing ring 6, buffer block 7, second oil chamber 8. The second piston 9, the second sealing ring 10, the high-pressure air chamber 11, the second end cover 12, the charging port 13, the second oil port 14 and the first oil port 15; the first end cover 2 and the cylinder body 3 One end is connected, the second end cover 12 is connected with the second end of the cylinder body 3; the piston rod 1 is connected with the first piston 5, the first piston 5 is connected with the buffer block 7, and the first sealing ring 6 is installed on the first piston 5 , the second sealing ring 10 is installed on the second piston 9; the cylinder body 3 is provided with a high-pressure air chamber 11, an annular retaining ring is provided between the second oil chamber 8 and the high-pressure air chamber 11, and a first oil chamber is also provided. The port 15, the second oil port 14 and the air charging port 13;
本实用新型的具体工作过程如下:Concrete work process of the present utility model is as follows:
液压缸正常工作时,根据负载大小通过充气口13向高压气腔11内充入一定压力的高压气体,当负载不变时,第二油腔8内压力不变,此时第二油腔8的液压油作用在第二活塞9第一端面的力等于高压气腔11的高压气体作用在第二活塞9第二端面上的力,第二活塞9受力平衡,在缸体3的环形挡环左侧相对静止;当负载突然增大时,第二油腔8内压力升高,此时第二油腔8的液压油作用在第二活塞9第一端面的力大于高压气腔11的高压气体作用在第二活塞9第二端面上的力,第二活塞9向高压气腔11体积减小的方向移动,高压气腔11吸收由于负载突变产生的部分能量,反之,当负载恢复至初始值时,第二活塞9向高压气腔11体积增大的方向移动,高压气腔11释放能量,第二活塞9重新回到初始平衡位置,通过以上第二活塞9在缸体3内往复运动过程,能够缓和液压缸内冲击压力,吸收脉动压力,提高液压缸的运行平稳性,提高液压缸的使用寿命。When the hydraulic cylinder is working normally, a certain pressure of high-pressure gas is charged into the high-pressure air chamber 11 through the gas charging port 13 according to the load. When the load remains unchanged, the pressure in the second oil chamber 8 remains unchanged. The force of the hydraulic oil acting on the first end surface of the second piston 9 is equal to the force of the high-pressure gas in the high-pressure air cavity 11 acting on the second end surface of the second piston 9, and the force of the second piston 9 is balanced. The left side of the ring is relatively static; when the load suddenly increases, the pressure in the second oil chamber 8 rises, and the force of the hydraulic oil in the second oil chamber 8 acting on the first end surface of the second piston 9 is greater than that of the high-pressure air chamber 11 The force of the high-pressure gas acting on the second end surface of the second piston 9, the second piston 9 moves to the direction in which the volume of the high-pressure air chamber 11 decreases, and the high-pressure air chamber 11 absorbs part of the energy generated due to the sudden change in load. On the contrary, when the load returns to At the initial value, the second piston 9 moves to the direction in which the volume of the high-pressure air chamber 11 increases, the high-pressure air chamber 11 releases energy, and the second piston 9 returns to the initial equilibrium position, and the above-mentioned second piston 9 reciprocates in the cylinder body 3 During the movement process, the impact pressure in the hydraulic cylinder can be alleviated, the pulsating pressure can be absorbed, the operation stability of the hydraulic cylinder can be improved, and the service life of the hydraulic cylinder can be improved.
当液压缸的活塞杆1将要收缩到极限位置时,此时缓冲块7穿过缸体3的环形挡环与第二活塞9的第一端面接触,第二活塞9通过缓冲块7为第一活塞5提供反向制动力,使第一活塞5减速,为第一活塞5提供缓冲作用,避免液压缸的第一活塞5在高速运动下与缸体3发生机械碰撞,进一步提高了液压缸的使用寿命。When the piston rod 1 of the hydraulic cylinder is about to shrink to the limit position, the buffer block 7 passes through the annular stop ring of the cylinder body 3 and contacts the first end face of the second piston 9, and the second piston 9 is the first end face of the second piston 9 through the buffer block 7. The piston 5 provides a reverse braking force to decelerate the first piston 5 and provide a buffering effect for the first piston 5, so as to prevent the first piston 5 of the hydraulic cylinder from mechanically colliding with the cylinder body 3 under high-speed motion, further improving the hydraulic cylinder service life.
以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性常识在此未作过多描述,但其并非限定本实用新型,在不脱离本实用新型结构的前提下,任何变形和改动都视为在本实用新型的保护范围内,因此本实用新型的保护范围应该以权力要求书所界定的为准。What is described above is only the embodiment of the utility model, and the specific structure and characteristic knowledge known in the scheme are not described too much here, but it does not limit the utility model. Deformation and modification are considered to be within the protection scope of the present utility model, so the protection scope of the present utility model should be defined by the claims.
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| CN201621173626.3U CN206144898U (en) | 2016-11-02 | 2016-11-02 | Novel hydraulic cylinder |
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| CN201621173626.3U CN206144898U (en) | 2016-11-02 | 2016-11-02 | Novel hydraulic cylinder |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107605856A (en) * | 2017-09-28 | 2018-01-19 | 山西晨辉锻压设备制造有限公司 | A kind of double-piston cushion cylinder |
| CN108035935A (en) * | 2017-12-24 | 2018-05-15 | 中国航发贵州红林航空动力控制科技有限公司 | A kind of electrohydraulic actuator buffer piston pushing meanss |
| CN108071624A (en) * | 2017-08-24 | 2018-05-25 | 深圳市罗伯医疗科技有限公司 | A kind of integrated hydraulic cylinder |
| CN112555228A (en) * | 2020-12-09 | 2021-03-26 | 山东科技大学 | Impact-resistant balance oil cylinder with pressure relief and buffer protection |
| CN113153701A (en) * | 2021-03-05 | 2021-07-23 | 西安交通大学 | Point impact prevention mechanism of liquid-driven piston compressor |
| CN113882248A (en) * | 2021-10-20 | 2022-01-04 | 中铁建设集团华北工程有限公司 | Bridge expansion joint structure and construction method |
| CN114321082A (en) * | 2021-12-24 | 2022-04-12 | 苏州赛泰克机械科技有限公司 | Hydraulic cylinder with high buffer performance |
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- 2016-11-02 CN CN201621173626.3U patent/CN206144898U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108071624A (en) * | 2017-08-24 | 2018-05-25 | 深圳市罗伯医疗科技有限公司 | A kind of integrated hydraulic cylinder |
| CN107605856A (en) * | 2017-09-28 | 2018-01-19 | 山西晨辉锻压设备制造有限公司 | A kind of double-piston cushion cylinder |
| CN108035935A (en) * | 2017-12-24 | 2018-05-15 | 中国航发贵州红林航空动力控制科技有限公司 | A kind of electrohydraulic actuator buffer piston pushing meanss |
| CN108035935B (en) * | 2017-12-24 | 2020-02-18 | 中国航发贵州红林航空动力控制科技有限公司 | Piston buffering pushing device for electro-hydraulic actuator |
| WO2022016949A1 (en) * | 2020-12-09 | 2022-01-27 | 山东科技大学 | Impact-resistant balance oil cylinder having functions of pressure relief and buffer protection |
| CN112555228B (en) * | 2020-12-09 | 2021-11-05 | 山东科技大学 | Impact-resistant balance oil cylinder with pressure relief and buffer protection |
| CN112555228A (en) * | 2020-12-09 | 2021-03-26 | 山东科技大学 | Impact-resistant balance oil cylinder with pressure relief and buffer protection |
| US20220412380A1 (en) * | 2020-12-09 | 2022-12-29 | Shandong University Of Science And Technology | Impact-resistant balanced hydro-cylinder with pressure relief and buffering protection |
| JP2023543321A (en) * | 2020-12-09 | 2023-10-13 | 山東科技大学 | Impact-resistant balance cylinder with pressure release and buffer protection functions |
| JP7390675B2 (en) | 2020-12-09 | 2023-12-04 | 山東科技大学 | Impact-resistant balance cylinder with pressure release and buffer protection functions |
| US11913479B2 (en) * | 2020-12-09 | 2024-02-27 | Shandong University Of Science And Technology | Impact-resistant balanced hydro-cylinder with pressure relief and buffering protection |
| CN113153701A (en) * | 2021-03-05 | 2021-07-23 | 西安交通大学 | Point impact prevention mechanism of liquid-driven piston compressor |
| CN113882248A (en) * | 2021-10-20 | 2022-01-04 | 中铁建设集团华北工程有限公司 | Bridge expansion joint structure and construction method |
| CN114321082A (en) * | 2021-12-24 | 2022-04-12 | 苏州赛泰克机械科技有限公司 | Hydraulic cylinder with high buffer performance |
| CN114321082B (en) * | 2021-12-24 | 2024-09-27 | 苏州赛泰克机械科技有限公司 | Hydraulic cylinder with high buffer performance |
| CN115518986A (en) * | 2022-10-19 | 2022-12-27 | 中冶南方工程技术有限公司 | Multi-roll mill spray beam device, multi-roll mill and method of use thereof |
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