CN206143831U - Double -wheel slot milling machine transmission case - Google Patents
Double -wheel slot milling machine transmission case Download PDFInfo
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- CN206143831U CN206143831U CN201621156864.3U CN201621156864U CN206143831U CN 206143831 U CN206143831 U CN 206143831U CN 201621156864 U CN201621156864 U CN 201621156864U CN 206143831 U CN206143831 U CN 206143831U
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- wheel
- milling
- transmission case
- milling wheel
- reductor
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Abstract
The utility model discloses a double -wheel slot milling machine transmission case, including the transmission box, install the internal drive sprocket of transmission case with be used for driving drive sprocket pivoted power unit, install the cutterhead in transmission box lower part, the driven sprocket who is connected through chain and drive sprocket, fix the supporting seat between transmission box and cutterhead, and install the cutterhead speed reducer in cutterhead, dynamic mechanism driving drive sprocket rotates, drive sprocket passes through the chain and drives the driven sprocket rotation, driven sprocket drives the work of cutterhead speed reducer, cutterhead reducer output moment of torsion drive cutterhead realizes rotatory work. The utility model discloses the big moment of torsion of transferable, supporting seat thickness size is little, has solved the transmission box problem of " sitting on the fence " in the work progress that supporting seat thickness size led to the fact greatly, can solve that radial load shifts the distribution, sealing performance is reliable and stable, vibration damping good, sexual valence relative altitude and safeguard conveniently, be fit for the large tracts of land and popularize and apply.
Description
Technical field
The utility model is related to a kind of two-wheel flute milling machine transmission case, for the two-wheel groove milling of continuous wall trench underground construction
Machine, belongs to two-wheel flute milling machine technical field.
Background technology
At present, continuous wall trench underground construction two-wheel flute milling machine is that power of getting on the bus is transferred to milling wheel by transmission case,
Milling wheel rotation is driven, the purpose of milling broken formation is reached.Two-wheel flute milling machine adapts to stratum extensively, especially constructs in ground consisting of hard rock,
Its efficiency of construction and economy can more be highlighted.In the course of work, transmission case had both transmitted the power of milling rock stratum;Support milling is played again
Wheel is acted on, and bears larger radial load and impact shock.Therefore, transmission case must possess following performance:
1st, can transmitting large torque, to tackle hard rock construction;
2nd, support the thickness of milling wheel support base the smaller the better in the case where strength conditions are met, because thickness is too big, two side millings
In the middle of wheel cannot milling blind area it is accordingly larger, transmission case can be caused " to sit on the fence " phenomenon, lead to not construction;
3rd, radial load can be transferred on transmission case body by internal structure itself, so as to mitigate the footpath of transmission revolving part
To load;
4th, while transmission case rotary work, sealing property is reliable, to prevent transmission case in oil leak or the external world
Mud enters transmission case, causes driving member to fail;
5th, transmission case indoor design has shock-absorbing function, can by milling wheel milling rock stratum when the impact shock that is subject to absorbed
Buffering, reduces impact shock to each driving member in transmission case inside, the infringement of sealing property, improves transmission case reliability and work longevity
Life.
Existing continuous wall trench underground construction two-wheel flute milling machine is with the precious high two-wheel groove milling of import Germany on domestic market
Based on machine, the user of minority uses repacking simple type two-wheel flute milling machine.
The transmission case of precious high two-wheel flute milling machine can transmitting large torque, compact conformation, support base thickness it is little, but its internal drive
Complex structure, detachable maintaining difficulty are big.Its operation principle is to drive power transmission shaft, power transmission shaft to change by bevel gear again using motor
To, drive reductor, reductor is connected with sprocket wheel, so as to drive milling wheel rotary work.
The transmission case of user's repacking simple type two-wheel flute milling machine solves the baroque problem of high cost, internal drive.
But there is little transmitting torque, poor sealing performance, the defect of driving member carrying and impact shock cannot be solved.Ground consisting of hard rock is applied
Work efficiency rate is low, frequent oil leak or enters mud, and support base thickness is big, " sitting on the fence " phenomenon easily occurs.Such as in October, 2008
A kind of two-wheel flute milling machine (the application number of invention disclosed patent on the 15th:200810028551.3), the driving means include passing through
The slow-speed of revolution of the oil bath lubrication sealing device in seal case, high-torque hydraulic motor and by being installed on the hydraulic motor output shaft
On minor sprocket, for drive milling wheel rotate big sprocket wheel and connection minor sprocket, big sprocket wheel chain composition gear machine
Structure.In actual use, there are the following problems:Firstth, the variable transmission mechanism is finally transmitted to moment of torsion on milling wheel etc.
In the moment of torsion of big sprocket wheel, but because support base thickness is limited, therefore chain specification used is limited, so as to the torsion that chain bears
Square is less, causes the operation torque for being finally transmitted to milling wheel less.If selecting big specification chain, support base thickness meeting
It is very big, it may appear that " sitting on the fence " phenomenon and cannot construct.Secondth, the milling cutter wheel and rotating wheel, rotating wheel of the variable transmission mechanism with
Big sprocket wheel whole rigidity connects, and in work progress, the radial load that milling cutter wheel is subject to all is passed with shock loading by rotating wheel
Big sprocket wheel is handed to, reliability and life-span of each driving member with seal in whole transmission system is greatly reduced.
The content of the invention
For the problem that above-mentioned prior art is present, the utility model provides a kind of two-wheel flute milling machine transmission case, can transmit
High pulling torque, support base thickness are little, radial load transfer distributes, sealing property is reliable and stable, damping property is good, cost performance is high
And it is easy to maintenance, suit large area to popularize application.
To achieve these goals, a kind of two-wheel flute milling machine transmission case that the utility model is adopted, including transmission case body, peace
The drive sprocket being mounted in transmission case body and the actuating unit for driving drive sprocket to rotate, installed in transmission case body bottom
Milling wheel, and the driven sprocket being connected with drive sprocket by chain;Also include being fixed on propping up between transmission case body and milling wheel
Support seat and the milling wheel reductor in milling wheel, driven sprocket is arranged in support base, and actuating unit is passed as the first order
It is dynamic, drive drive sprocket to rotate;Drive sprocket is rotated by chain-driving driven sprocket is used as second level transmission;Driven sprocket band
Dynamic milling wheel reductor carries out third level transmission;Milling wheel reductor output torque drives milling wheel to realize rotary work.
Preferably, the actuating unit includes motor and reductor, and the output end of motor is connected with the input of reductor,
The output end of reductor is connected with drive sprocket.
Preferably, the output end of the milling wheel reductor is connected with milling wheel, and the fixing end of milling wheel reductor is fixedly mounted on
Support base lower end, the upper end of support base is welded on transmission case body, constitute it is a kind of milling wheel can be worked in radial load transfer
Unloading structure to transmission case body.
Preferably, the driven sprocket is fixed on support base by the bearing of both sides, bearing block, and driven sprocket is to both sides
Two milling wheel reductors difference transmitting torque.
Preferably, the bearing block is provided with seal receptacle and sealing, and sealing coordinates real with driven sprocket output shaft periphery
Now seal, sealing is installed between milling wheel output end of reducer and milling wheel reductor fixing end.
Preferably, the shock ring being arranged between milling wheel output end of reducer and milling wheel is also included, shock ring is used to absorb
Vibratory impulse of the rock stratum to milling wheel.
Preferably, the shock ring inner ring is connected with milling wheel output end of reducer, and the outer ring of shock ring is connected with milling wheel, subtracts
Elastomer is provided between the inner ring of shake ring and the outer ring of shock ring.
Compared with prior art, the utility model is reliably transferred at a distance using the actuating unit dynamical stability that will get on the bus
Any depth location in underground, is then commutated by chain drive, is reduced transmission space, before milling wheel is driven to, is created again
The installation milling wheel reductor in narrow and small milling wheel inner space of new property.So that milling wheel is obtained under same torque and speed conditions,
The output torque of chain is reduced, the speed of chain is increased, so as to reduce the carrying of chain, the life-span of chain is improved.More
Importantly, reducing the specification of chain, make support base thickness reach minimum accordingly, and then solve support base thickness
Transmission case body " is sat on the fence " problem in the work progress that size is caused greatly.
In drive mechanism design, due to being designed with milling wheel reductor, milling wheel output end of reducer connects with shock ring, milling wheel
Connect, milling wheel reductor fixing end is mounted on support base, and support base is welded on transmission case body, and this structure can work milling wheel
In radial load be transferred on support base, transmission case body by milling wheel reductor fixing end, rather than allow driven sprocket and its axle
Hold to undertake, substantially improve driven sprocket and its shaft strength situation, improve the life-span.
Meanwhile, it is designed with shock ring between milling wheel reductor and milling wheel.Shock ring inner ring and milling wheel output end of reducer
Connection, shock ring outer ring is connected with milling wheel.In rotary cutting rock, the vibratory impulse transmission that rock stratum or landwaste are produced to milling wheel
To shock ring outer ring, between shock ring outer ring and inner ring elastomer is designed with so that be transferred to milling wheel reductor, transmission case body
Vibratory impulse is greatly attenuated, the functional reliability of sealing property and each parts so as to effective protection.
Description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is A-A profiles in Fig. 1;
Fig. 4 is the partial enlarged view of Fig. 3.
In figure:1st, transmission case body, 2, actuating unit, 3, drive sprocket, 4, chain, 5, driven sprocket, 6, support base, 7, milling
Wheel reductor, 8, shock ring, 9, milling wheel, 10, sealing, 11, bearing block, 12, bearing, 13, sealing, 14, seal receptacle.
Specific embodiment
Below in conjunction with the accompanying drawings the utility model is described in further detail.
As shown in Figures 1 to 4, a kind of two-wheel flute milling machine transmission case, including transmission case body 1, in transmission case body 1
Drive sprocket 3 and the actuating unit 2 for driving drive sprocket 3 to rotate, installed in the milling wheel 9 of the bottom of transmission case body 1, by chain
The driven sprocket 5 that bar 4 is connected with drive sprocket 3, the support base 6 being fixed between transmission case body 1 and milling wheel 9, and be arranged on
Milling wheel reductor 7 in milling wheel 9, driven sprocket 5 is arranged in support base 6, and actuating unit 2 is driven as the first order, drives master
Movable sprocket 3 is rotated;Drive sprocket 3 is rotated by the drive driven sprocket 5 of chain 4 is used as second level transmission;Driven sprocket 5 drives milling
Wheel reductor 7 carries out third level transmission;The output torque of milling wheel reductor 7 drives milling wheel 9 to realize rotary work.Institute as shown in Figure 1 to Figure 4
Show, support base 6 there are two, and drive sprocket 3, driven sprocket 5 there are two sets, often cover each to two milling wheels 9 of both sides driving, that is, have four
Individual milling wheel, four milling wheel reductors.
Preferably, the actuating unit 2 includes motor and reductor, and the output end of motor connects with the input of reductor
Connect, the output end of reductor is connected with drive sprocket 3.
In order to improve the stressing conditions of driven sprocket and its axle, its service life is improved, as shown in Figure 3 and Figure 4, the milling
The output end of wheel reductor 7 is connected with milling wheel 9, and the fixing end of milling wheel reductor 7 is fixedly mounted on the lower end of support base 6, support base 6
Upper end be welded on transmission case body 1, constitute it is a kind of milling wheel 9 can be worked in radial load be transferred to unloading on transmission case body 1
Carry structure.Milling wheel 9 work in radial load by can Jing milling wheels reductor 7, support base 6 be transferred on transmission case body 1, rather than
Allow driven sprocket and its bearing to undertake, substantially improve driven sprocket and its shaft strength situation, improve the life-span.
Preferably, the driven sprocket 5 is fixed on support base 6 by the bearing 12 of both sides, bearing block 11, driven sprocket
5 to two milling wheel reductors 7 of both sides distinguish transmitting torque.
In order that two-wheel flute milling machine transmission case can persistently, reliably work in mud, while solve lubricating oil letting out
The problem that leakage or mud are entered, can also be provided with seal receptacle 14 and sealing 13, sealing 13 and driven chain on the bearing block 11
Take turns 5 output shaft peripheries and coordinate realization sealing, be provided between the output end of milling wheel reductor 7 and the fixing end of milling wheel reductor 7 close
Envelope 10.
In order to solve the problems, such as that vibratory impulse causes failure to transmission case body sealing property and each transmission parts, may be used also
The shock ring 8 for absorbing rock stratum to the vibratory impulse of milling wheel 9 is set up between the output end of milling wheel reductor 7 and milling wheel 9.Shock ring
8 set up substantially reduce from milling wheel 9 vibratory impulse for being transferred to milling wheel reductor 7 and transmission case body 1, and effective protection is whole
Driving member, while improve sealing property.
Preferably, the inner ring of the shock ring 8 is connected with the output end of milling wheel reductor 7, and outer ring and the milling wheel 9 of shock ring 8 connect
Connect, between the inner ring of shock ring 8 and the outer ring of shock ring 8 elastomer is provided with.
The course of work:Reliably it is transferred to ground at a distance using the actuating unit of the motor+reductor dynamical stability that will get on the bus
Down any depth location, is then commutated by chain drive, is reduced transmission space, before milling wheel is driven to, is innovated again
Property designs milling wheel reductor in narrow and small milling wheel inner space.So that milling wheel is obtained under same torque and speed conditions,
The output torque of chain is reduced, the speed of chain is increased, so as to reduce the carrying of chain, the life-span of chain is improved.More
Importantly, reducing the specification of chain, make support base thickness reach minimum accordingly, and then solve support base thickness
In the work progress that size is caused greatly, transmission case body " is sat on the fence " problem.
In drive mechanism design, due to being designed with milling wheel reductor, milling wheel output end of reducer connects with shock ring, milling wheel
Connect, milling wheel reductor fixing end is mounted on support base, and support base is welded on transmission case body, and this structure can work milling wheel
In radial load be transferred on support base, transmission case body by milling wheel reductor fixing end, rather than allow driven sprocket and its axle
Hold to undertake, substantially improve driven sprocket and its shaft strength situation, improve the life-span.
Meanwhile, it is designed with shock ring between milling wheel reductor and milling wheel.Shock ring inner ring and milling wheel output end of reducer
Connection, shock ring outer ring is connected with milling wheel.In rotary cutting rock, the vibratory impulse transmission that rock stratum or landwaste are produced to milling wheel
To shock ring outer ring, between shock ring outer ring and inner ring elastomer is designed with so that be transferred to milling wheel reductor, transmission case body
Vibratory impulse is greatly attenuated, the functional reliability of sealing property and each parts so as to effective protection.
Claims (7)
1. a kind of two-wheel flute milling machine transmission case, including transmission case body (1), drive sprocket (3) in transmission case body (1) and
For the actuating unit (2) for driving drive sprocket (3) to rotate, installed in the milling wheel (9) of transmission case body (1) bottom, and pass through
The driven sprocket (5) that chain (4) is connected with drive sprocket (3);
Characterized in that, also including the support base (6) being fixed between transmission case body (1) and milling wheel (9) and installed in milling wheel
(9) the milling wheel reductor (7) in, in support base (6), actuating unit (2) is driven driven sprocket (5) as the first order,
Drive sprocket (3) is driven to rotate;Drive sprocket (3) drives driven sprocket (5) rotation to be used as second level transmission by chain (4);
Driven sprocket (5) drives milling wheel reductor (7) to carry out third level transmission;Milling wheel reductor (7) output torque drives milling wheel (9) real
Existing rotary work.
2. a kind of two-wheel flute milling machine transmission case according to claim 1, it is characterised in that the actuating unit (2) includes
Motor and reductor, the output end of motor is connected with reductor input, and the output end of reductor is connected with drive sprocket (3).
3. a kind of two-wheel flute milling machine transmission case according to claim 1, it is characterised in that the milling wheel reductor (7)
Output end is connected with milling wheel (9), and the fixing end of milling wheel reductor (7) is fixedly mounted on support base (6) lower end, support base (6)
Upper end is welded on transmission case body (1), and the radial load constituted during one kind can work milling wheel (9) is transferred to transmission case body (1)
On unloading structure.
4. a kind of two-wheel flute milling machine transmission case according to claim 1, it is characterised in that the driven sprocket (5) passes through
The bearing (12) of both sides, bearing block (11) are fixed on support base (6), two milling wheel reductors of the driven sprocket (5) to both sides
(7) difference transmitting torque.
5. a kind of two-wheel flute milling machine transmission case according to claim 4, it is characterised in that the bearing block (11) is provided with
Seal receptacle (14) and sealing (13), sealing (13) coordinates with driven sprocket (5) output shaft periphery realizes sealing, milling wheel reductor
(7) sealing is installed between output end and milling wheel reductor (7) fixing end.
6. a kind of two-wheel flute milling machine transmission case according to claim 1, it is characterised in that also include slowing down installed in milling wheel
Shock ring (8) between machine (7) output end and milling wheel (9), shock ring (8) is for absorbing vibratory impulse of the rock stratum to milling wheel (9).
7. a kind of two-wheel flute milling machine transmission case according to claim 6, it is characterised in that shock ring (8) inner ring with
Milling wheel reductor (7) output end connects, and the outer ring of shock ring (8) is connected with milling wheel (9), the inner ring and shock ring of shock ring (8)
(8) it is provided with elastomer between outer ring.
Priority Applications (1)
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CN201621156864.3U CN206143831U (en) | 2016-10-31 | 2016-10-31 | Double -wheel slot milling machine transmission case |
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CN201621156864.3U CN206143831U (en) | 2016-10-31 | 2016-10-31 | Double -wheel slot milling machine transmission case |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106522297A (en) * | 2016-10-31 | 2017-03-22 | 徐州徐工基础工程机械有限公司 | Transmission box of double-wheel slot milling machine |
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2016
- 2016-10-31 CN CN201621156864.3U patent/CN206143831U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106522297A (en) * | 2016-10-31 | 2017-03-22 | 徐州徐工基础工程机械有限公司 | Transmission box of double-wheel slot milling machine |
CN106522297B (en) * | 2016-10-31 | 2018-03-23 | 徐州徐工基础工程机械有限公司 | A kind of two-wheel flute milling machine transmission case |
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