CN206142359U - Belt conveyor sticky tape surface dust cleaning system - Google Patents

Belt conveyor sticky tape surface dust cleaning system Download PDF

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Publication number
CN206142359U
CN206142359U CN201621273449.6U CN201621273449U CN206142359U CN 206142359 U CN206142359 U CN 206142359U CN 201621273449 U CN201621273449 U CN 201621273449U CN 206142359 U CN206142359 U CN 206142359U
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CN
China
Prior art keywords
cylinder
major axis
surface dust
water
conveyor belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621273449.6U
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Chinese (zh)
Inventor
于涛
毕法森
马忠杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huaneng Yimin Coal and Electricity Co Ltd
Original Assignee
Huaneng Yimin Coal and Electricity Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huaneng Yimin Coal and Electricity Co Ltd filed Critical Huaneng Yimin Coal and Electricity Co Ltd
Priority to CN201621273449.6U priority Critical patent/CN206142359U/en
Application granted granted Critical
Publication of CN206142359U publication Critical patent/CN206142359U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a belt conveyor sticky tape surface dust cleaning system. This belt conveyor sticky tape surface dust cleaning system includes: the round brush sweeper, it includes: cylinder, brush, major axis, bearing frame and round brush drive wheel, the outer peripheral face at the barrel is laid to the brush, the major axis is worn to establish in the cylinder, this major axis links to each other with sealing -tape machine rack construction spare through two sets of bearing frames, the round brush drive wheel is installed the outer end of major axis to be connected through the drive belt and the drive wheel of belt conveyor compression roller, and the recycle -water system sprays, it includes: current divider box, clarified water pump, spray header and water receiving tank, current divider box passes through clarified water pump and spray header intercommunication, the spaced apart spout that is equipped with of spray header, first overflow mouth has been arranged in the high site of curb plate of this water receiving tank. This belt conveyor sticky tape surface dust cleaning system not only can effectually clear away the deposition on sticky tape surface, plays the effect of protection sticky tape simultaneously.

Description

Conveyor belt running surface dust purging system
Technical field
The utility model is related to ribbon conveyer field, and more particularly to a kind of conveyor belt running surface dust cleans system System.
Background technology
Existing power plant's ash disposal sealing-tape machine system whole process length is 5.5 kilometers, is provided with two-way and is arranged in juxtaposition, altogether 6 glue Band machine, by grey storehouse ash discharge humidification heel row loading station to terminal is stirred, and opencut backfill is delivered to after entrucking.Power plant goes into overdrive to removing Grey sealing-tape machine system carries out Comprehensive Dust Control, it is ensured that workplace dust concentration meets national standard, while being also worker battalion Make a bright, clean and tidy working environment.
The original sweeper of ash disposal adhesive tape chain-drive section is p-type, H types, and the metal sweeper such as NPS types sweeps device.Due to original clear Sweep device to make using metal material, the infringement to tape surface is larger, cause tape surface peeling, chute, uneven occur Etc. phenomenon, it is unfavorable for the cleaning of tape surface dust, and causes vicious circle.Furthermore, produced dust after power plant soot Characteristic, light weight little with granularity, tack is strong and humidity after the features such as easily occur hardened, above type sweeper is to glue Band machine backhaul band ash role less, causes sealing-tape machine backhaul adhesive tape lower section along the line to have a large amount of dust stratifications, especially by lower water After flat carrier roller, kicked up by the shake dust of adhesive tape and be scattered in ground pollution environment, meanwhile, sealing-tape machine system need to be equipped with substantial amounts of Health cleaning personnel carry out dust cleaning, not only increase the labour intensity of staff, while also result in human resources Greatly waste.
The information for being disclosed in the background section is merely intended to increase the understanding to general background of the present utility model, and It is not construed as recognizing or implying in any form that the information structure is existing well known to persons skilled in the art Technology.
Utility model content
The purpose of this utility model is to provide a kind of simple and reasonable conveyor belt running surface dust to clean System, the conveyor belt running surface dust purging system by the way of rolling brush cleaner is cleaned to tape surface, And increase auxiliary spray recovery water system, the dust stratification of tape surface can not only be effectively removed, while playing Protection glue band Effect, the maintenance cost, artificial input to equipment all decreases to a great extent, thoroughly solves tape surface dust cleaning Not thoroughly, the problem of adhesive tape is damaged.
For achieving the above object, the utility model provides a kind of conveyor belt running surface dust purging system, should Conveyor belt running surface dust purging system includes:Rolling brush cleaner, it includes:Cylinder, hairbrush, major axis, bearing block and Round brush drive, the cylinder is arranged on the lower section of backhaul adhesive tape, and the hairbrush is laid in the outer peripheral face of cylinder, and the major axis is worn It is located in the cylinder, the major axis is connected by two sleeve-bearings with sealing-tape machine rack construction part, the round brush drive is installed In the outer end of the major axis, and it is connected with the drive of ribbon conveyer pressure roller by transmission belt;And spray reclaims water system, It includes:Current divider box, clarified water pump, spray header and water receiving tank, the current divider box is connected by clarified water pump with spray header, described Spray header is arranged on cylinder front, and interval offers spout, and the clear water of the current divider box is beaten to shower water by clarified water pump Pipe sprays to conveyor belt running surface;The water receiving tank is laid in the lower section of rolling brush cleaner, and the side plate of the water receiving tank is high-order Point is disposed with the first overfall.
Preferably, in above-mentioned technical proposal, cylinder includes:Cylinder and lay the cylinder two ends end cap, the cylinder with The end cap of both sides is with bolts, and the end cap is connected by the way of bonded with major axis and is integrally formed.
Preferably, in above-mentioned technical proposal, rolling brush cleaner is two sets.
Preferably, in above-mentioned technical proposal, the centre position cut-off of current divider box is divided into clear water side box body and mud side box body, Opening is used as the second overfall at 2/3 position of cut-off.
Preferably, in above-mentioned technical proposal, a diameter of 25mm of spray header opens spray in spray header at interval of 20mm Mouthful, a diameter of 5mm of the spout.
Preferably, in above-mentioned technical proposal, water receiving tank is using 5mm thick steel plate manufacture.
Compared with prior art, the utility model has the advantages that:The conveyor belt running surface dust is clear Installation of the system by rolling brush cleaner is swept, the dust stratification of tape surface can not only be effectively removed, while playing Protection glue band Effect, maintenance cost to equipment, artificial input all decrease to a great extent.Meanwhile, it is capable to follow to shower water Ring recycles the purpose for having reached water saving.Rolling brush cleaner just meets in design equipment operation later maintenance, changes convenient The characteristics of, monomer round brush cylinder can be changed.
Description of the drawings
Fig. 1 is the structural representation of conveyor belt running surface dust purging system of the present utility model.
Fig. 2 is the partial structural diagram of conveyor belt running surface dust purging system of the present utility model.
Specific embodiment
Below in conjunction with the accompanying drawings, specific embodiment of the present utility model is described in detail, it is to be understood that this practicality New protection domain is not limited by specific embodiment.
Explicitly indicate that unless otherwise other, otherwise in entire disclosure and claims, term " including " or its change Change such as "comprising" or " including " etc. and will be understood to comprise stated element or part, and do not exclude other units Part or other parts.
As depicted in figs. 1 and 2, cleaned according to the conveyor belt running surface dust of the utility model specific embodiment The concrete structure of system includes:Rolling brush cleaner and spray reclaim water system, wherein, rolling brush cleaner is under backhaul adhesive tape Side, its installation site needs reasonable Arrangement, and one is ensured that the effective transmission with pressure roller, and two are to ensure that and backhaul adhesive tape working face There is good cleaning contact area.The dust stratification of tape surface can not only be effectively removed, while play a part of Protection glue band, Maintenance cost, artificial input to equipment all decreases to a great extent.Spray reclaims water system by clear water by spray Water pipe sprays to tape surface, and one is to play a part of depositing dust, and two are advantageous for the cleaning of tape surface dust.Meanwhile, it is capable to right The cycling and reutilization of shower water has reached the purpose of water saving.
Specifically, as shown in figure 1, rolling brush cleaner is two sets, include:Cylinder 11, hairbrush 12, major axis 13, bearing Seat 14 and round brush drive 15.Wherein, cylinder 11 is arranged on the lower section of backhaul adhesive tape, including:Cylinder and the laying cylinder two ends End cap, the material of cylinder is PVC, and appearance and size is ф 160*1000 (round brush drum length is by depending on bandwidth), the cloth of hairbrush 12 The outer peripheral face of cylinder is located at, its single beam size is ф 5*90, is made using nylon fiber, a diameter of 0.3mm of single nylon fiber. Pieces spacing is 10mm.Cylinder is with bolts with the end cap of both sides, and end cap is connected with major axis 13 by the way of bonded It is integrally formed, in order to the replacing of round brush cylinder.Bearing block 14 is two sets, is laid in respectively on major axis 13, and positioned at cylinder 11 Both sides, major axis 13 is connected by two sleeve-bearings 14 with sealing-tape machine rack construction part, and the type selecting of bearing block 14 should be adopted from close Envelope form, prevents water, mud mixture from causing the damage of bearing into inside bearing block.
As shown in Fig. 2 round brush drive 15 is arranged on the outer end of major axis 13, it has a triangle trough of belt, rolling brush cleaner with After pressure roller installation, round brush drive 15 is connected by triangular driving band with the drive of pressure roller 3, defeated using belt is installed on Send the pressure roller of machine backhaul adhesive tape non-working surface as driving source, rolling brush cleaner barrel outer surface spreads all over bristle, in sealing-tape machine fortune During row, round brush scavenging machine links immediately, and tape surface is cleaned by bristle.
Spray reclaims water system to be included:Current divider box 21, clarified water pump 22, spray header 23 and water receiving tank 24.Wherein, current divider box 21 adopt #10 channel-section steels as skeleton, and outer lining 5mm steel plates, centre position carries out cut-off and is divided into clear water side box body and mud side box body, Separate at 2/3 position, used as overfall, opening size is 300mm*200mm to middle opening.Clear water can be by this overfall by mud Side box body overflow is to clear water side box body.Current divider box appearance and size can determine according to workplace physical location, generally grow 2 meters, It is wide 1.5 meters, high 1.8 meters.
Spray header 23 is arranged on the front of cylinder 11, is connected with the clear water side box body of current divider box 21 by clarified water pump 22.Spray A diameter of 25mm of spray pipe 23, is open in spray header at interval of 20mm, a diameter of 5mm.(connect after 2 sets of rolling brush cleaners In the range of tank) board-like sweeper is installed, made using tetrafluoroethene plate, belt surface ponding can be removed effectively Fall, and fall in water receiving tank.Clear water in the clear water side box body of current divider box, is beaten to spray header 23, clear water by clarified water pump Pump discharge sets return duct, is back to clear water side box body.
Water receiving tank 24 is laid in the lower section of rolling brush cleaner, and water receiving tank is integrally prepared using 5mm steel plates, and direct seat is in ground Face, it is desirable to which in running, adhesive tape shower water, mud mixture can all fall within inside water receiving tank rolling brush cleaner, connect The inclined arrangement of tank, minimum extreme direction is material blanking tube position, and the mud mixture precipitated in water receiving tank can pass through material blanking tube Transport as next sealing-tape machine.Overfall 25 is disposed with the high site of water receiving tank side plate, clear water and mud mixture can pass through This overfall is flowed automatically in the current divider box of lower section.Clear water and mud mixture Jing gravity flow in the water receiving tank of rolling brush cleaner bottom Pipe drops down onto the mud side box body of current divider box, and silt deposit, clear water enters clear water side box body by overfall.Open in mud side box body side Manhole, is easy to mud labor cleaning, and siltation situation is checked weekly using probe in mud side box body, when mud highly reaches To when 1 meter or after sealing-tape machine runs 1000 hours, mud cleaning need to be carried out, prevent that mud is hardened to cause labor cleaning difficult, clearly The mud managed out can directly be transported to lower bar sealing-tape machine, be backfilled to opencut after entrucking, forbid to abandon outdoor and cause environment dirty Dye.
Concrete scheme:
1st, it is installed on the making of backhaul adhesive tape non-working surface pressure roller and installs:It is installed on the pressure roller of backhaul adhesive tape non-working surface Prepared using ф 219*10 carbon steel pipes, be to increase and tape surface frictional force, roller surface increases face line with rubber (striped line with rubber), line with rubber Thickness is 10mm.ф 50mm, length are 1250mm bearings through inside pressure roller, and pressure roller both sides are connected using end cap with axle, and The center of carrying out centering test (needs lathe to coordinate), it is ensured that in rotation process, and axle keeps concentric with pressure roller.Shaft end both sides are provided with PC210 bearing blocks are each a set of, and the type selecting of bearing block should adopt self sealss form, prevent water, mud mixture from entering in bearing block Portion causes the damage of bearing.Pressure roller shaft end driving side is provided with triangle trough of belt drive, and pressure roller overall package after hours, will The sleeve-bearing of pressure roller shaft end two is respectively arranged in after sealing-tape machine machine frame at two sides, is carried out pressure roller and is adjusted with the clamp force of adhesive tape, and is carried out Adhesive tape firing test, is operated steadily with pressure roller, is driven and is normally advisable.Concrete driving force need to be driven depending on rolling brush cleaner, meanwhile, Pressure roller axial length can be adjusted according to bandwidth.
2nd, the making of rolling brush cleaner and installation:In backhaul adhesive tape lower section, its installation site needs to close rolling brush cleaner Removing the work is put, and one is ensured that the effective transmission with pressure roller, and two to be to ensure that and have good cleaning contact surface with backhaul adhesive tape working face Product, because rolling brush cleaner differs more with sealing-tape machine frame absolute altitude, need to prepare round brush clear on the basis of frame using #12 channel-section steels Sweep device and structural member used is installed.Meanwhile, to guarantee rolling brush cleaner in rotation process, can operate steadily, without play, In rolling brush cleaner assembling process, main shaft, round brush cylinder, the concentricity of both sides end cap are should ensure that.Two sets of rolling brush cleaners drive End is provided with the groove drive of V-belt two. after rolling brush cleaner and pressure roller installation, connect triangular driving band.Each axle can be passed through The fixing bolt of bearing is adjusting the tensioning of the friction clamp force, the contact area of round brush and adhesive tape and V-belt of pressure roller and adhesive tape Deng.
3rd, after a whole set of rolling brush cleaner installation, according to its integral installation position, prepare below rolling brush cleaner Water receiving tank, it is desirable to which in running, adhesive tape shower water, mud mixture can all fall within water receiving tank rolling brush cleaner Portion, the inclined arrangement of water receiving tank, minimum extreme direction is material blanking tube position, and the mud mixture precipitated in water receiving tank can pass through to fall Expects pipe is transported as next sealing-tape machine.Overfall is disposed with the high site of water receiving tank side plate, clear water and mud mixture can lead to Cross this overfall to flow automatically in the current divider box of lower section.
4th, in the water receiving tank of rolling brush cleaner bottom clear water and mud mixture Jing gravity lines drops down onto current divider box mud side Casing, silt deposit, clear water enters clear water side box body by overfall.Manhole is opened in mud side box body side, is easy to mud artificial Cleaning, siltation situation is checked weekly using probe in mud side box body, when mud highly reaches 1 meter or sealing-tape machine fortune After row 1000 hours, mud cleaning need to be carried out, prevent that mud is hardened to cause labor cleaning difficult, the mud for cleaning out can be transported directly To lower bar sealing-tape machine, backfilled to opencut after entrucking, forbid to abandon outdoor and cause environmental pollution.
The 5th, two sets of spray headers, a diameter of 25mm of spray header, in spray are installed before two sets of round brush of rolling brush cleaner Water pipe is open at interval of 20mm, a diameter of 5mm, and shower water injection direction is with tape surface in 60 ° of arrangements.Clear water passes through shower water Pipe sprays to tape surface, and one is to play a part of depositing dust, and two are advantageous for the cleaning of tape surface dust.In current divider box clear water side Clear water in casing, is beaten to round brush spray system by clarified water pump, and clear water pump discharge sets return duct, is flowed back from clear water side box body. The start-stop of clarified water pump and filtered water tank liquid level realize interlocking, and rolling brush cleaner spray system initial water is fire water, and as benefit Water, inlet valve can realize interlock with clarified water pump start-stop.It is provided with (in the range of water receiving tank) after two sets of rolling brush cleaners Board-like sweeper 4, is made using tetrafluoroethene plate, and belt surface ponding can be disposed effectively, and is fallen in water receiving tank.
To sum up, the conveyor belt running surface dust purging system is cleaned using rolling brush cleaner to tape surface Mode, and increase auxiliary spray reclaim water system, the dust stratification of tape surface can not only be effectively removed, while playing protection The effect of adhesive tape, the maintenance cost, artificial input to equipment all decreases to a great extent, thoroughly solves tape surface powder Dirt cleans problem that is not thorough, damaging adhesive tape.
The aforementioned description to specific illustrative embodiment of the present utility model be in order to illustrate and illustration purpose.These Description is not wishing to for the utility model to be defined to disclosed precise forms, and it will be apparent that according to above-mentioned teaching, can carry out It is many to change and change.The purpose of selecting and describing the exemplary embodiment is that explaining certain principles of the present utility model And its practical application, so that those skilled in the art can realize and using a variety of examples of the present utility model Property embodiment and a variety of selections and change.Scope of the present utility model is intended to by claims and its waits similar shape Formula is limited.

Claims (6)

1. a kind of conveyor belt running surface dust purging system, it is characterised in that include:
Rolling brush cleaner, it includes:Cylinder, hairbrush, major axis, bearing block and round brush drive, the cylinder is arranged on backhaul glue The lower section of band, the hairbrush is laid in the outer peripheral face of cylinder, and the major axis is located in the cylinder, and the major axis passes through two sets of axles Bearing is connected with sealing-tape machine rack construction part, the round brush drive be arranged on the major axis outer end, and by transmission belt with The drive connection of ribbon conveyer pressure roller;And
Spray reclaims water system, and it includes:Current divider box, clarified water pump, spray header and water receiving tank, the current divider box passes through clarified water pump Connect with spray header, the spray header is arranged on cylinder front, and interval offers spout, and the clear water of the current divider box leads to Cross clarified water pump and beat to spray header and spray to conveyor belt running surface;The water receiving tank is laid in the lower section of rolling brush cleaner, The high site of side plate of the water receiving tank is disposed with the first overfall.
2. conveyor belt running surface dust purging system according to claim 1, it is characterised in that the cylinder bag Include:Cylinder and the end cap at the cylinder two ends is laid, the cylinder is with bolts with the end cap of both sides, the end cap and major axis It is connected by the way of bonded and is integrally formed.
3. conveyor belt running surface dust purging system according to claim 1, it is characterised in that the round brush is clear Device is swept for two sets.
4. conveyor belt running surface dust purging system according to claim 1, it is characterised in that the current divider box Centre position cut-off be divided into clear water side box body and mud side box body, cut-off 2/3 position at opening as the second overfall.
5. conveyor belt running surface dust purging system according to claim 1, it is characterised in that the shower water A diameter of 25mm of pipe, spout is opened in spray header at interval of 20mm, a diameter of 5mm of the spout.
6. conveyor belt running surface dust purging system according to claim 5, it is characterised in that the water receiving tank Using the thick steel plate manufactures of 5mm.
CN201621273449.6U 2016-11-11 2016-11-11 Belt conveyor sticky tape surface dust cleaning system Expired - Fee Related CN206142359U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621273449.6U CN206142359U (en) 2016-11-11 2016-11-11 Belt conveyor sticky tape surface dust cleaning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621273449.6U CN206142359U (en) 2016-11-11 2016-11-11 Belt conveyor sticky tape surface dust cleaning system

Publications (1)

Publication Number Publication Date
CN206142359U true CN206142359U (en) 2017-05-03

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ID=58626677

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621273449.6U Expired - Fee Related CN206142359U (en) 2016-11-11 2016-11-11 Belt conveyor sticky tape surface dust cleaning system

Country Status (1)

Country Link
CN (1) CN206142359U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108706312A (en) * 2018-05-30 2018-10-26 王景华 A kind of removing glue cleaning equipment for producing sanitary napkin
CN108750597A (en) * 2018-07-17 2018-11-06 辽宁金孚抑尘科技股份有限公司 Double roller brush type return belt cleaners
CN109132433A (en) * 2018-10-26 2019-01-04 马钢(集团)控股有限公司 Belt cleaning device suitable for belt conveyor
CN113428610A (en) * 2021-05-30 2021-09-24 华能伊敏煤电有限责任公司 Belt conveyor rubber belt surface dust cleaning device and mounting method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108706312A (en) * 2018-05-30 2018-10-26 王景华 A kind of removing glue cleaning equipment for producing sanitary napkin
CN108750597A (en) * 2018-07-17 2018-11-06 辽宁金孚抑尘科技股份有限公司 Double roller brush type return belt cleaners
CN109132433A (en) * 2018-10-26 2019-01-04 马钢(集团)控股有限公司 Belt cleaning device suitable for belt conveyor
CN113428610A (en) * 2021-05-30 2021-09-24 华能伊敏煤电有限责任公司 Belt conveyor rubber belt surface dust cleaning device and mounting method
WO2022253069A1 (en) * 2021-05-30 2022-12-08 华能伊敏煤电有限责任公司 Belt conveyor rubber belt surface dust cleaning device and mounting method

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GR01 Patent grant
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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170503

CF01 Termination of patent right due to non-payment of annual fee