CN206122634U - Sand -lined metal mould casting sensor gear's casting mould - Google Patents
Sand -lined metal mould casting sensor gear's casting mould Download PDFInfo
- Publication number
- CN206122634U CN206122634U CN201621003498.8U CN201621003498U CN206122634U CN 206122634 U CN206122634 U CN 206122634U CN 201621003498 U CN201621003498 U CN 201621003498U CN 206122634 U CN206122634 U CN 206122634U
- Authority
- CN
- China
- Prior art keywords
- mould
- casting
- sensor gear
- sand
- iron case
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005266 casting Methods 0.000 title claims abstract description 36
- 239000004576 sand Substances 0.000 title claims abstract description 34
- 239000002184 metal Substances 0.000 title claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 104
- 229910052742 iron Inorganic materials 0.000 claims abstract description 52
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 208000037656 Respiratory Sounds Diseases 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 4
- 210000002489 tectorial membrane Anatomy 0.000 abstract 4
- 238000004512 die casting Methods 0.000 description 4
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Mold Materials And Core Materials (AREA)
Abstract
The utility model relates to a sand -lined metal mould casting sensor gear's casting mould, include: go up iron box, iron box, template and master model down, the template is fixed on the workstation of penetrating the sand machine, and the master model is fixed on the template, go up iron box, down the iron box top of placing its master model in match with the master model, obtain the lower iron box who has a tectorial membrane sand mould chamber who has last iron box and a sensor gear inner structure in tectorial membrane sand mould chamber of sensor gear exterior structure, the last iron box who has a tectorial membrane sand mould chamber and the lower iron box mould assembling that has tectorial membrane sand mould chamber constitute sensor gear's casting mould. The utility model discloses a defects such as the inside shrinkage porosite of sensor gear, shrinkage cavity, crackle can be eliminated completely to the casting mould, have effectively improved the quality and the production efficiency of foundry goods, have reduced the rejection rate of foundry goods, and this mould structure is simple moreover, and market prospect is wide, and economic benefits is showing, is fit for most enterprises and uses.
Description
Technical field
The utility model is related to a kind of casting mould of the sensor gear on underground engines, and in particular to a kind of swage
Cover the casting mould that sand casts sensor gear.
Background technology
In existing industrial production, the foundry goods of sensor gear is produced, using self-hardening sand molding technical matters.The work
There is following defect during preparation in skill：First, due in self-hardening sand technique molten iron cooling velocity it is slow, cast-internal is easily produced
Raw Shrinkage cavity and crackle, cause casting product quality unstable；Second, because foundry goods cooling velocity is slow, causing interior tissue
Not fine and close, nodulizing grade is low, and material is unstable and casting of appearance of cast is coarse；Further, since Mechanical processing of casting surplus is big, waste of materials
While and machining cost is high, production process is complicated, causes labor strength big, low production efficiency, at the same time, from hard
Resin demand is big, and roughing sand consumption is big, and causing the production cost of enterprise increases.
The content of the invention
The purpose of this utility model is, for drawbacks described above, there is provided one kind can eliminate sensor gear internal porosity,
Shrinkage cavity and crackle simultaneously can improve the casting of casting product quality stability and the Sand-Faced Metal Mould Casting sensor gear of production efficiency
Mould.
In order to reach the purpose of above-mentioned utility model, the technical scheme taken is as follows：
A kind of casting mould of Sand-Faced Metal Mould Casting sensor gear, including：Upper iron case, lower iron case, template and with
The on all four master mold of sensor gear shape,
The template is fixed on the workbench of penetrating sand machine, and the master mold is fixed on the template, the upper iron case, under
Iron case is placed in the top of its master mold, is matched with the master mold by the positioner on the template, obtains sensor gear
The upper iron case with precoated sand die cavity of external structure and the lower iron case with precoated sand die cavity of sensor gear internal structure；
The upper iron case with precoated sand die cavity constitutes the casting die of sensor gear with the lower iron case mould assembling with precoated sand die cavity
Tool, is provided with sand-spraying hole in the upper iron case, lower iron case, middle part is provided with running gate system, heating is provided with inside the template
Pipe.
It is preferred that the upper iron case or lower iron case and the supporting gap of master mold are 5-7mm.
More preferably, 4 sensor gears are provided with the casting mould.
It is preferred that the distance between center line of the two neighboring sensor gear of horizontal direction is 370mm in the master mold.
The beneficial effects of the utility model：
The utility model mould is Iron Mould Coated Sand mould, and by the mould part of sensor gear can be directly cast out, and is had
Effect improves the outward appearance and inherent quality of foundry goods, reduces foundry goods scrappage, mitigates casting weight 15%, and effectively eliminates foundry goods
Internal porosity, shrinkage cavity, the defect of crackle；Using the good sensor gear of the die casting without the need for heat treatment and Drilling operation, this
Sample effectively reduces labor strength, improves production efficiency, and same personnel are using the production efficiency of Iron Mould Coated Sand mould
6 times of self-hardening sand, adopt the mould to save the cost such as plenty of time and manpower, equipment for enterprise, can reduce life for enterprise
Produce cost about 30%；Using the die casting foundry goods used by resin sand consumption it is few and recyclable, effectively reduce and be cast as
This, so as to improve the economic benefit of enterprise, the mould is applied to most foundry enterprises, with wide market prospects.
Description of the drawings
Fig. 1 is the structural representation that the upper iron case in the utility model coordinates with master mold；
Fig. 2 is the structural representation that the lower iron case in the utility model coordinates with master mold；
Fig. 3 is the structural representation of the template in the utility model；
Fig. 4 is the side view of structure shown in Fig. 3；
Fig. 5 is the structural representation of the iron case in the utility model；
Fig. 6 is the structural representation of the sensor gear model in the utility model.
Specific embodiment
Below in conjunction with the accompanying drawings the technical solution of the utility model is described in further detail with embodiment.
As Figure 1-5, a kind of casting mould of Sand-Faced Metal Mould Casting sensor gear, including：Upper iron case 1, lower iron case,
Template 2 and with the on all four master mold 3 of sensor gear shape, the master mold 3 is by equally distributed four sensors
Gear 4 is formed by connecting, wherein, the distance between center line of the two neighboring sensor gear 4 of horizontal direction is 370mm in the master mold 3,
The template 2 is fixed on the workbench of penetrating sand machine, and the master mold 3 is fixed on the template 2, by the upper iron case 1, lower iron
Case is respectively placed in the top of its master mold 3, is matched with the master mold 3 by the positioner on the template 2, wherein, upper iron
Case 1 or lower iron case are 5-7mm with the supporting gap of master mold 3, can be obtained with the external structure of sensor gear 4 with covering with this
The upper iron case 1 in film sand mold chamber and the lower iron case with precoated sand die cavity with sensor gear internal structure；It is described with covering
The upper iron case 1 in film sand mold chamber with have precoated sand die cavity lower iron case mould assembling constitute sensor gear casting mould, it is described on
Sand-spraying hole 11 is provided with iron case 1, lower iron case, sand-spraying hole is uniformly arranged, middle part is provided with running gate system, template inside peace
Equipped with 6 heating tubes 21.
Iron Mould Coated Sand mould of the present utility model, can directly cast out the part of sensor gear, effectively increase foundry goods
Outward appearance and inherent quality, reduce foundry goods scrappage, mitigate casting weight 15%, and effectively eliminate cast-internal shrinkage porosite, shrinkage cavity,
The defect of crackle；Using the good sensor gear of the die casting without the need for heat treatment and Drilling operation, the foundry goods cast is through beating
Mill, oil by become finished product, therefore effectively reduce labor strength, improve production efficiency.
Same personnel, are 6 times of self-hardening sand using the production efficiency of Iron Mould Coated Sand mould, adopt the mould to be enterprise
The cost such as plenty of time and manpower, equipment is saved, production cost about 30% can be reduced for enterprise；And using the die casting
Resin sand consumption is few used by foundry goods, and recyclable, effectively reduces casting cost, so as to improve the economic benefit of enterprise,
The mould is applied to most foundry enterprises, with wide market prospects.
Above-described embodiment is not all institutes within the scope of technical solutions of the utility model to restriction of the present utility model
Any modification, improvement or the equivalent made, should be included within protection domain of the present utility model.
Claims (4)
1. a kind of casting mould of Sand-Faced Metal Mould Casting sensor gear, including：Upper iron case, lower iron case, template and with biography
The on all four master mold of sensor gear shape, it is characterised in that：
The template is fixed on the workbench of penetrating sand machine, and the master mold is fixed on the template, the upper iron case, lower iron case
The top of its master mold is placed in, is matched with the master mold by the positioner on the template, obtained outside sensor gear
The upper iron case with precoated sand die cavity of structure and the lower iron case with precoated sand die cavity of sensor gear internal structure；It is described
Upper iron case with precoated sand die cavity constitutes the casting mould of sensor gear, institute with the lower iron case mould assembling with precoated sand die cavity
State and sand-spraying hole is provided with iron case, lower iron case, middle part is provided with running gate system, inside the template heating tube is provided with.
2. the casting mould of a kind of Sand-Faced Metal Mould Casting sensor gear according to claim 1, it is characterised in that described
Upper iron case or lower iron case and the supporting gap of master mold are 5-7mm.
3. the casting mould of a kind of Sand-Faced Metal Mould Casting sensor gear according to claim 1, it is characterised in that described
4 sensor gears are provided with casting mould.
4. the casting mould of a kind of Sand-Faced Metal Mould Casting sensor gear according to claim 1, it is characterised in that described
The distance between center line of the two neighboring sensor gear of horizontal direction is 370mm in master mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621003498.8U CN206122634U (en) | 2016-08-31 | 2016-08-31 | Sand -lined metal mould casting sensor gear's casting mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621003498.8U CN206122634U (en) | 2016-08-31 | 2016-08-31 | Sand -lined metal mould casting sensor gear's casting mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206122634U true CN206122634U (en) | 2017-04-26 |
Family
ID=58566995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621003498.8U Expired - Fee Related CN206122634U (en) | 2016-08-31 | 2016-08-31 | Sand -lined metal mould casting sensor gear's casting mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206122634U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108543913A (en) * | 2018-06-01 | 2018-09-18 | 西峡县众德汽车部件有限公司 | It prepares the device of spheroidal graphite casting and prepares the method for spheroidal graphite casting |
| CN113118380A (en) * | 2019-12-31 | 2021-07-16 | 辽宁锦鸿数控机械制造有限公司 | Device and method capable of improving production efficiency of resin sand casting in winter |
-
2016
- 2016-08-31 CN CN201621003498.8U patent/CN206122634U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108543913A (en) * | 2018-06-01 | 2018-09-18 | 西峡县众德汽车部件有限公司 | It prepares the device of spheroidal graphite casting and prepares the method for spheroidal graphite casting |
| CN113118380A (en) * | 2019-12-31 | 2021-07-16 | 辽宁锦鸿数控机械制造有限公司 | Device and method capable of improving production efficiency of resin sand casting in winter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170426 |