CN206121534U - Automatic dispensing device of control - Google Patents

Automatic dispensing device of control Download PDF

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Publication number
CN206121534U
CN206121534U CN201621056271.XU CN201621056271U CN206121534U CN 206121534 U CN206121534 U CN 206121534U CN 201621056271 U CN201621056271 U CN 201621056271U CN 206121534 U CN206121534 U CN 206121534U
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box
liquid level
storage box
case
dispensation apparatus
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赵凡超
李学东
王士国
银建华
吴晓波
李威巍
曾伟理
孙俊峰
曾松林
覃健兴
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China Tobacco Guangxi Industrial Co Ltd
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China Tobacco Guangxi Industrial Co Ltd
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Abstract

The utility model provides the utility model discloses an automatic control dispensing device, it includes: the precast box that connects gradually, mix evenly case and storage box precast box, mix evenly and all be provided with the agitator in case and the storage box, its characterized in that, still including set up in the medicine storage box of precast box entrance, constant pressure water supply device to and PLC electric cabinet, its bottom of medicine storage box is equipped with and is used for the frequency conversion screw rod conveyor that offers medicine, the electric cabinet is according to the water supply pressure automatic adjustment frequency conversion screw rod conveyor of dispense concentration and settlement. The utility model discloses an automatic dispensing device has improved the degree of accuracy and the stability of solution configuration to personnel intensity of labour has been reduced.

Description

一种自动控制的配药装置An automatic control dispensing device

技术领域technical field

本实用新型涉及污水处理技术领域,具体涉及一种适用于能溶于水的固体颗粒或粉末溶液配制的自动控制配药装置。The utility model relates to the technical field of sewage treatment, in particular to an automatic control dispensing device suitable for preparing water-soluble solid particles or powder solutions.

背景技术Background technique

在污水处理领域,为调整液体的PH值或混凝沉淀水中的悬浮物质,需要投加药剂进行净化处理,药剂一般是用水和固体粉末配置的水溶液,现有技术中普遍采用人投药手动搅拌的方式,即先加入一定量的水,再加入一定量的药剂,配药人员劳动量大,且人工操作容易导致加药不准确,药物浓度控制不稳定,药剂稀释效果不好,溶解不充分由此导致产生残渣和沉淀物,易造成管道堵塞和装置底部沉淀沉积,因此迫切需要一种自动控制加药量和药剂浓度的配药设备。In the field of sewage treatment, in order to adjust the PH value of the liquid or coagulate the suspended matter in the sedimentation water, it is necessary to add chemicals for purification treatment. The drugs are generally an aqueous solution prepared with water and solid powder. In the prior art, human injection and manual stirring are generally used. The method is to add a certain amount of water first, and then add a certain amount of medicine. The labor load of the dispensing personnel is large, and manual operation is likely to lead to inaccurate dosing, unstable drug concentration control, poor dilution of the medicine, and insufficient dissolution. It leads to the generation of residue and sediment, which can easily cause pipeline blockage and sedimentation at the bottom of the device. Therefore, there is an urgent need for a dispensing equipment that automatically controls the dosage and concentration of the drug.

实用新型内容Utility model content

因此,本实用新型要解决的技术问题在于克服现有技术中的配药人员劳动量大、适用的配药设备占用空间大、浓度控制不稳定、药剂稀释效果不好的缺陷,从而提供一种自动控制的配药装置。Therefore, the technical problem to be solved by the utility model is to overcome the defects in the prior art that the dispensing personnel have a large workload, the suitable dispensing equipment takes up a large space, the concentration control is unstable, and the dilution effect of the medicine is not good, so as to provide an automatic control dispensing device.

为实现上述目的,本实用新型的技术方案为:一种自动控制配药装置,其包括:依次连接的预制箱、调匀箱和存储箱,在所述预制箱、调匀箱和存储箱中均设置有搅拌器;In order to achieve the above object, the technical solution of the utility model is: an automatic control dispensing device, which includes: a prefabricated box, a leveling box and a storage box connected in sequence, and the prefabricated box, the leveling box and the storage box are all provided with mixer;

其特征在于,It is characterized in that,

还包括设置于所述预制箱入口处的药物存储箱,恒压供水装置,以及PLC电控箱;It also includes a drug storage box arranged at the entrance of the prefabricated box, a constant pressure water supply device, and a PLC electric control box;

所述药物存储箱其底部设有用于投药的变频螺杆输送装置;The bottom of the drug storage box is provided with a frequency conversion screw conveying device for drug administration;

所述电控箱根据配药浓度以及设定的供水压力自动调整变频螺杆输送装置。The electric control box automatically adjusts the frequency conversion screw conveying device according to the concentration of the medicine and the set water supply pressure.

进一步地,所述预制箱中安装有双叶轮的第一搅拌器,其中上叶轮大、下叶轮小,两叶轮呈十字交叉;所述调匀箱和所述存储箱中分别安装有单叶轮的第二搅拌器和第三搅拌器。Further, the first agitator with double impellers is installed in the prefabricated box, wherein the upper impeller is large and the lower impeller is small, and the two impellers form a cross; the mixing box and the storage box are respectively equipped with the first agitator with a single impeller. Second mixer and third mixer.

进一步地,所述调匀箱的进出水口处均设有折流板,且两处折流板高度相同,水从所述预制箱底部进入,从所述调匀箱底部流出。Further, the water inlet and outlet of the mixing box are provided with baffles, and the height of the two baffles is the same, water enters from the bottom of the prefabricated box, and flows out from the bottom of the mixing box.

进一步地,所述存储箱侧面设取药剂口、液位观察管以及液位传感器。Further, a drug intake port, a liquid level observation tube and a liquid level sensor are provided on the side of the storage box.

进一步地,所述存储箱中还设有高液位报警点H1、停止配药液位点H2、开始配药液位点H3和超低液位报警点H4,液位高度均由所述存储箱中的所述液位传感器检测,仅在存储箱的液位低于设定点H3时配药装置开始配药。Further, the storage box is also provided with a high liquid level alarm point H1, a liquid dispensing stop point H2, a liquid dispensing start point H3 and an ultra-low liquid level alarm point H4, and the liquid level height is set by the storage tank. The liquid level sensor detects that the dispensing device starts dispensing medicine only when the liquid level of the storage tank is lower than the set point H3.

进一步地,所述恒压供水装置由截止阀、调压阀、电动阀顺次构成,其中所述调压阀的设定压力低于市政自来水供水压力。Further, the constant pressure water supply device is composed of a cut-off valve, a pressure regulating valve, and an electric valve in sequence, wherein the set pressure of the pressure regulating valve is lower than the pressure of municipal tap water supply.

进一步地,所述电控箱还用于控制所述自动控制配药装置中的各阀门。Further, the electric control box is also used to control the valves in the automatic control dispensing device.

进一步地,所述预制箱、所述调匀箱、所述存储箱的底部均设有排污凹槽。Further, the bottoms of the prefabricated box, the leveling box, and the storage box are all provided with drainage grooves.

本实用新型技术方案,具有如下优点:实现了自动控制加药,提高了溶液配置的准确度和废水处理的稳定性,并降低了工作人员的劳动强度,提高了工作效率。The technical scheme of the utility model has the following advantages: automatic control of dosing is realized, the accuracy of solution configuration and the stability of wastewater treatment are improved, the labor intensity of staff is reduced, and work efficiency is improved.

附图说明Description of drawings

为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.

图1为本实用新型的自动控制配药装置的结构示意图;Fig. 1 is the structural representation of automatic control dispensing device of the present utility model;

附图标记说明:Explanation of reference signs:

1-预制箱;2-调匀箱;3-存储箱;4-第一搅拌器;5-第二搅拌器;6-第三搅拌器;7-电控箱;8-药物存储箱;9-恒压供水装置;10-第一截止阀;11-第二截止阀;12-调压阀;13-电动阀;14-变频螺杆输送装置1-prefabricated box; 2-mixing box; 3-storage box; 4-first agitator; 5-second agitator; 6-third agitator; 7-electric control box; 8-drug storage box; 9- Constant pressure water supply device; 10-first stop valve; 11-second stop valve; 12-pressure regulating valve; 13-electric valve; 14-frequency conversion screw conveying device

具体实施方式detailed description

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

实施例1Example 1

如附图1所示,本实用新型涉及一种自动控制配药装置,包括预制箱1、调匀箱2、存储箱3、电控箱7、药物存储箱8、恒压供水装置9。其中预制箱1安装有双叶轮的第一搅拌器4,其中上叶轮大、下叶轮小,上下两个叶轮呈十字交叉的叶轮;在预制箱1的底部还设有排污凹槽。预制箱1的下游设置有调匀箱2,在调匀箱2的进水口和出水口均设有折流板,水从预制箱1底部进入,从调匀箱2底部流出,两处折流板同高,距离箱顶适当距离;调匀箱2中装有第二搅拌器5,调匀箱2的底部设排污凹槽。调匀箱2的下游设置有存储箱3,存储箱3内安装有第三搅拌器6;存储箱3底部设排污凹槽,侧面设取药剂口,玻璃液位观察管和液位传感器。恒压供水装置9设置于预制箱1入口侧,其由截止阀11、调压阀12、电动阀13顺次构成,调压阀12的设定压力低于市政自来水供水压力。药物存储箱8设置于预制箱1的上端,其底部设有用于向预制箱1输送药物的变频螺杆输送装置14。电控箱7一方面用于实现各运转部件、电动阀门的控制,另一方面还能根据配药浓度要求、设定的供水压力自动调整变频螺杆输送装置14,其根据存储箱3中的液位传感器设定高液位报警点H1、停止配药液位点H2、开始配药液位点H3和超低液位报警点H4。As shown in Figure 1, the utility model relates to an automatic control dispensing device, including a prefabricated box 1, a smoothing box 2, a storage box 3, an electric control box 7, a drug storage box 8, and a constant pressure water supply device 9. Wherein the prefabricated box 1 is equipped with a first agitator 4 with double impellers, wherein the upper impeller is large and the lower impeller is small, and the upper and lower impellers are cross-shaped impellers; the bottom of the prefabricated box 1 is also provided with a sewage groove. A smoothing box 2 is installed downstream of the prefabricated box 1, and baffles are provided at the water inlet and outlet of the smoothing box 2. Water enters from the bottom of the prefabricated box 1 and flows out from the bottom of the smoothing box 2. The two baffles are at the same height , an appropriate distance from the top of the box; the second agitator 5 is installed in the mixing box 2, and the bottom of the mixing box 2 is provided with a sewage groove. The downstream of the mixing box 2 is provided with a storage box 3, and a third agitator 6 is installed in the storage box 3; the bottom of the storage box 3 is provided with a sewage groove, and the side is provided with a drug intake port, a glass liquid level observation tube and a liquid level sensor. The constant pressure water supply device 9 is arranged on the inlet side of the prefabricated tank 1, and it is composed of a shut-off valve 11, a pressure regulating valve 12, and an electric valve 13 in sequence. The set pressure of the pressure regulating valve 12 is lower than the municipal tap water supply pressure. The medicine storage box 8 is arranged on the upper end of the prefabricated box 1 , and the bottom of the medicine storage box 8 is provided with a frequency conversion screw delivery device 14 for delivering medicine to the prefabricated box 1 . On the one hand, the electric control box 7 is used to realize the control of various operating parts and electric valves; The sensor sets high liquid level alarm point H1, stop dispensing liquid level point H2, start dispensing liquid level point H3 and ultra-low liquid level alarm point H4.

该自动控制配药装置的工作过程为:通过调压阀12设定进水压力(若进水管道联通市政自来水管道,则要求设定压力低于市政自来水进水压力一定值,才能起到稳压的作用),根据管径计算进水流量,根据所需溶液浓度要求及上述流量设定变频螺杆输送装置14转速,控制加药量。在配药前,系统需进行自检,其中自检项目包括检测药物存储箱8中有无药粉,存储箱3中药液H的准确位置,系统各器件有无故障等,自检完毕后如达到工作条件,即存储箱3中的液位处于设定点H3及以下,药物存储箱8中有药粉且系统无故障,则系统开始正常运行;如达不到运行条件则系统发出相应的信号在电控箱7上显示并将相应的信号远传至控制室。The working process of the automatic control dispensing device is: set the water inlet pressure through the pressure regulating valve 12 (if the water inlet pipe is connected to the municipal tap water pipe, then the set pressure is required to be lower than a certain value of the municipal tap water inlet pressure in order to stabilize the pressure. function), calculate the influent flow rate according to the pipe diameter, set the speed of the variable frequency screw conveying device 14 according to the required solution concentration requirements and the above flow rate, and control the dosing amount. Before dispensing, the system needs to perform self-inspection, wherein the self-inspection items include whether there is medicine powder in the medicine storage box 8, the exact position of the medicine liquid H in the storage box 3, and whether there is any failure in each device of the system. Working conditions, that is, the liquid level in the storage tank 3 is at or below the set point H3, and there is powder in the drug storage tank 8 and the system has no faults, then the system starts to operate normally; if the operating conditions are not met, the system sends a corresponding signal at Display on the electric control box 7 and transmit the corresponding signal to the control room.

其中关于存储箱3中的液位监控通过液位传感器实现,若存储箱3的液位低于设定点H3,则配药装置开始配药。在电控箱7上可选择自动运行,也可选择手动运行,打开进水电动阀13、变频螺杆输送装置14,并启动第一搅拌器4、第二搅拌器5;若存储箱3液位高于设定点H2,停止配药,关闭进水电动阀13、变频螺杆输送装置14,并停止第一搅拌器4、第二搅拌器5。为防止配置完成的溶液沉淀,第三搅拌器6一直运行。若存储箱3液位低于设定点H4或高于设定点H1,均发出报警指令,认为干预,需要排除故障。为方便检修设有第一截止阀10和第二截止阀11,预制箱1、调匀箱2、存储箱3底部设有漏斗,方便检修时排尽箱内溶液残留。The monitoring of the liquid level in the storage tank 3 is realized by a liquid level sensor. If the liquid level in the storage tank 3 is lower than the set point H3, the dispensing device starts dispensing medicine. Automatic operation can be selected on the electric control box 7, and manual operation can also be selected. Open the water inlet electric valve 13, the frequency conversion screw conveying device 14, and start the first agitator 4 and the second agitator 5; if the storage tank 3 liquid level If it is higher than the set point H2, stop dispensing, close the water inlet electric valve 13, the frequency conversion screw conveying device 14, and stop the first agitator 4 and the second agitator 5. In order to prevent the settled solution from settling, the third agitator 6 is always running. If the liquid level of the storage tank 3 is lower than the set point H4 or higher than the set point H1, an alarm command will be issued, which is deemed to be an intervention and needs to be eliminated. A first cut-off valve 10 and a second cut-off valve 11 are provided for the convenience of maintenance, and funnels are provided at the bottom of the prefabricated box 1, the mixing box 2, and the storage box 3, so that the residual solution in the box can be drained during maintenance.

本实用新型的自动控制配药装置通过调整进水压力来控制进水流量,通过变频器控制加药量,保证了溶液浓度的稳定可控;溶液制备过程是通过各个溶液箱逐步完成的,溶液箱之间相互隔开,通过预制箱和调匀箱充分的搅拌和溶解,尤其是调匀箱进口及出口均设折流板,保证了流入存储箱内的溶液是均匀的;预制箱内设搅拌器,通过设置上面大、下面小的两个呈十字交叉的叶轮,可以实现在搅拌充分的同时,又能防止叶轮轴摆动;该配药装置采用PLC自动控制,PLC根据设定液位进行控制,低液位时,即打开电动阀加水,同时启动变频螺旋加药机,干药投量及水量匹配,以获得精确的浓度。到达高液位后,停进水阀、变频螺旋输送机,停止配药,并且系统可以设定超高液位及超低液位报警点以确保安全运行。The automatic control dispensing device of the utility model controls the water flow rate by adjusting the water pressure, and controls the dosing amount through the frequency converter to ensure the stability and controllability of the solution concentration; the solution preparation process is gradually completed through each solution tank, and the solution tank They are separated from each other, fully stirred and dissolved through the prefabricated box and the mixing box, especially the inlet and outlet of the mixing box are equipped with baffles to ensure that the solution flowing into the storage box is uniform; the prefabricated box is equipped with a stirrer, By setting two impellers with a large top and a small bottom in a cross shape, it is possible to achieve sufficient stirring while preventing the impeller shaft from swinging; the dispensing device is automatically controlled by PLC, and the PLC controls according to the set liquid level. When it is in the position, open the electric valve to add water, and start the frequency conversion screw dosing machine at the same time, and match the dosage of dry medicine with the amount of water to obtain accurate concentration. After reaching the high liquid level, stop the water inlet valve, frequency conversion screw conveyor, stop dispensing, and the system can set ultra-high liquid level and ultra-low liquid level alarm points to ensure safe operation.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or variations derived therefrom are still within the scope of protection of the utility model.

Claims (8)

1. one kind automatically controls dispensation apparatus, and it includes:The precast box (1) that is sequentially connected, case (2) and storage box (3) are mixed well, The precast box (1), mix well in case (2) and storage box (3) and be provided with agitator;
Characterized in that,
It is also electric including the medicament storage case (8) for being arranged at the precast box (1) porch, constant pressure water supply equipment (9), and PLC Control case (7);
Described its bottom of medicament storage case (8) is provided with the frequency conversion screw conveying device (14) for dispensing;
The electric cabinet (7) is according to pressure of supply water adjust automatically frequency conversion screw conveying device (14) with concentration and setting.
It is 2. according to claim 1 to automatically control dispensation apparatus, it is characterised in that:It is provided with the precast box (1) double First agitator (4) of impeller, wherein upper impeller is big, lower impeller is little, two impellers are in right-angled intersection;It is described to mix well case (2) and institute State the second agitator (5) and the 3rd agitator (6) that single impeller is separately installed with storage box (3).
It is 3. according to claim 2 to automatically control dispensation apparatus, it is characterised in that:The intake-outlet for mixing well case (2) It is highly identical that place is equipped with deflection plate at deflection plate, and two, and water is entered from the precast box (1) bottom, and from described case (2) is mixed well Flow out bottom.
It is 4. according to claim 3 to automatically control dispensation apparatus, it is characterised in that:Storage box (3) side sets gets it filled Agent mouth, liquid level observation pipe and liquid level sensor.
It is 5. according to claim 4 to automatically control dispensation apparatus, it is characterised in that:Height is additionally provided with the storage box (3) Liquid level warning point H1, stopping make up a prescription liquid level point H2, start make up a prescription liquid level point H3 and ultralow liquid level warning point H4, liquid level by Liquid level sensor detection in the storage box (3), the dispensation apparatus only when the liquid level of storage box (3) is less than set point H3 Start to make up a prescription.
It is 6. according to claim 1 to automatically control dispensation apparatus, it is characterised in that:The constant pressure water supply equipment (9) by cut Only valve (11), pressure regulator valve (12), motor-driven valve (13) are sequentially constituted, wherein the setting pressure of the pressure regulator valve (12) is less than municipal administration certainly Water pressure of supply water.
It is 7. according to claim 5 to automatically control dispensation apparatus, it is characterised in that:The electric cabinet (7) is additionally operable to control The each valve automatically controlled in dispensation apparatus.
It is 8. according to claim 1 to automatically control dispensation apparatus, it is characterised in that:The precast box (1), described mix well case (2), the bottom of the storage box (3) is equipped with pollution discharge groove.
CN201621056271.XU 2016-09-14 2016-09-14 Automatic dispensing device of control Active CN206121534U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107551836A (en) * 2017-10-26 2018-01-09 南京康博泰信息科技有限公司 A kind of decoction automatic configuration system
CN111085121A (en) * 2019-12-31 2020-05-01 深圳粤鹏环保技术股份有限公司 Automatic dispensing device of liquid waste water treatment medicament
CN111825187A (en) * 2020-08-13 2020-10-27 李佳海 An energy-saving and environmentally friendly sewage treatment device with self-circulating drugs
CN114797335A (en) * 2022-04-26 2022-07-29 太原科技大学 Concentration-adjustable anti-freezing dust suppression spraying system for self-prepared liquid of large rock discharging machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107551836A (en) * 2017-10-26 2018-01-09 南京康博泰信息科技有限公司 A kind of decoction automatic configuration system
CN111085121A (en) * 2019-12-31 2020-05-01 深圳粤鹏环保技术股份有限公司 Automatic dispensing device of liquid waste water treatment medicament
CN111825187A (en) * 2020-08-13 2020-10-27 李佳海 An energy-saving and environmentally friendly sewage treatment device with self-circulating drugs
CN114797335A (en) * 2022-04-26 2022-07-29 太原科技大学 Concentration-adjustable anti-freezing dust suppression spraying system for self-prepared liquid of large rock discharging machine

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