CN206114320U - Intelligent closestool comprehensive testing equips - Google Patents
Intelligent closestool comprehensive testing equips Download PDFInfo
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- CN206114320U CN206114320U CN201621088174.9U CN201621088174U CN206114320U CN 206114320 U CN206114320 U CN 206114320U CN 201621088174 U CN201621088174 U CN 201621088174U CN 206114320 U CN206114320 U CN 206114320U
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Abstract
The utility model discloses an intelligent closestool comprehensive testing equips, including water supply pipeline control system, electric control system, data acquisition and analytic system, test bench four bibliographic categories branch, the pipeline control system hot -water tank that wherein supplies water, cold water storage cistern, tee bend ball valve, water discharging electromagnetic valve, water inlet solenoid valve, heat -exchanger pump, cold water pump, data acquisition and analytic system include fast thermocouple, power meter, data acquisition ware, high -speed capture card, electric control system includes heating system, refrigerating system, heat pump converter, cold pump converter, heat -exchanger pump, cold water pump, water inlet solenoid valve, water discharging electromagnetic valve, PLC, test bench includes standard water case, test bench. The utility model discloses pipeline control system, data acquisition and analytic system and the test bench organic of will supplying water couples, has realized the systematized of test device and automated control to convenient operation, the measuring accuracy is high, and measuring error is little, and work efficiency is high, and application scope is wide.
Description
Technical field
The utility model belongs to machinery manufacturing technology field in test equipment, and in particular to a kind of intellectual water closet performance
Testing equipment.
Background technology
With the fast development and the continuous improvement of people's living standard of science and technology, home intelligence level is also carried constantly
It is high.In recent years China's sanitary ware industry progresses into Technology Times, and increasing enterprise starts to focus on research and development and sells intelligent
Product.Intellectual water closet occurs already abroad as the one kind in Intelligent bathroom product.It is subject to promote and preliminary shape in China
It is on a large scale to start from 2005 afterwards, sells intelligent closet cap or intelligent closestool more than 2,000,000 to the whole industry in 2015, entirely
Year, sales volume was at 250～3,000,000 or so.At present the owning amount of China's tradition toilet seat is about 400,000,000 or so, if tradition is sat
The 30% of closet quantity is replaced by intellectual water closet, and the market of following China's intellectual water closet product is up to 1.2 hundred million.
Intellectual water closet is different from traditional toilet seat, and it is by modern science and technology such as Mechatronic Systems, control program, automations
In combination with traditional product, function is not only more complete, and improves product comfort and pathologic, belong to a new generation across
Boundary's type product.It can be seen as a sanitaryware, but while it is again a household appliances, such case causes life
Enterprise is produced for the product should go manufacture and quality control to be perplexed and puzzlement with reference to which kind of standard.
For the relevant criterion of intellectual water closet quality control includes：Safety standard, GB 4706.53-2008《Family expenses and
The particular/special requirement of the safe toilet seat of similar applications electrical equipment》；Performance standard, GB/T 23131-2008《The electronic toilet》、JG/T
285-2010《Closet with flushing device》；The degerming standard GB 21551.2-2010 of antibacterial《The antibacterial of family expenses and similar applications electrical equipment, remove
Bacterium, the particular/special requirement of purification function anti-biotic material》；Wherein safety and antibacterial are mandatory national standards, and standard architecture is clear
Clearly.This results in many manufacturing enterprises and payes attention to safety and antibacterial standard, and have ignored performance standard.
For the test of such product, the comprehensive examination for being capable of Validity Test intellectual water closet properties is there is presently no
Test equipment.Blank in order to fill up this, the utility model, as reference, is basic with specific performance index, to try with relevant criterion
Test that data are accurately objective to have carried out the design of relevant item to be oriented to.
The content of the invention
The purpose of this utility model there is provided a kind of intellectual water closet comprehensive detection equipment, and realize experimental rig is
Systemization and Automated condtrol, and it is easy to operate, and measuring accuracy is high, and measure error is little, and high working efficiency is applied widely.
The technical solution of the utility model is：A kind of intellectual water closet comprehensive detection equipment, is characterized in that including feed pipe
Path control system, electric control system, data acquisition and analysis system, the part of test bench four, the supply channel control
System includes：Boiler, cold water storage cistern, tee ball valve, drain solenoid valve, entering water electromagnetic valve, heat-exchanger pump, inlet channel, loop back
Waterpipe, hot water supplying pipe road, cold water supply line, overflow pipe, drainage pipeline, relief pipeline, water supply pump；
Wherein boiler and cold water storage cistern side connection inlet channel, the side of entering water electromagnetic valve, boiler and cold water storage cistern are leaned on
The position connection drain solenoid valve and drainpipe of the connection overflow pipe draining of top position, boiler and cold water storage cistern side by bottom
Road, being then connected with overflow pipe carries out draining；Heat-exchanger pump is connected with boiler Jing hot water supplying pipes road, water supply pump and cold water storage cistern Jing
Cold water supply line is connected, and two pipelines connect respectively relief pipeline, then joint test sample；The test water of test specimen connects
Be connected to circulating backwater pipeline, be connected to tee ball valve afterwards, two other port of tee ball valve be respectively connecting to boiler and
Cold water storage cistern；
The electric control system includes：Water supply pump frequency converter, heat-exchanger pump frequency converter, refrigeration system, heating system, PLC；
Wherein heat-exchanger pump frequency converter and water supply pump frequency converter are connected respectively with heat-exchanger pump and water supply pump by cable, heating system and refrigeration
System is connected by PLC to control its temperature and carry out data transmission at any time and action control with PLC simultaneously；
The data acquisition and analysis system include display, industrial computer, temperature data acquisition device, power meter, fast speed heat
Galvanic couple, wind-warm syndrome sensor, flushing force snesor, the time relay, air velocity transducer, data collecting card；Wherein temperature data is adopted
Storage is connected with fast thermocouple, then transfers data to industrial computer, and power meter is directly connected with industrial computer, flushing ability sensing
Device, wind-warm syndrome sensor, the time relay, air velocity transducer are connected with data collecting card, by the data of each several part by data acquisition
Card unification is changed, and is then communicated to industrial computer, is shown by display, and PLC is connected with industrial computer, it is possible to achieve joint
Control.
Connect cold water flow meter and cold water pressure meter wherein on cold water pipes, hot water stream gauge and heat are connected on hot water pipeline
WG.
The utility model is by supply channel control system, electric control system, data acquisition and analysis system and tests work
Make platform organically to link up, realize systematization and the Automated condtrol of experimental rig.
Supply channel control system, first, to provide certain pressure scope and solve stable water supply pressure；Second, carry
For stable water source, and the balance with water supply pressure.
Electrical apparatus control system, first, each analog input is received, analog-to-digital conversion is carried out, make the test ginseng such as temperature, pressure
Number energy real time record, second, the executing agencies such as water pump are controlled by exporting digital quantity, analog quantity, make entirely to test
Journey can be carried out automatically, and the 3rd, test actual parameter is transported to display and is shown, and receives the operation of laboratory technician and refer to
Order, carries out man-machine interaction.
Data acquisition and analysis system, solve the collection to data such as pressure, temperature, process and display problem, especially
Quick change to water temperature, with fast thermocouple as main testing element, realizes the quick measurement of water temperature.Each item data of measurement
Statistics is analyzed with its good algorithm, while depicting water temperature with time, power of the toilet seat within a work period
Change.Test bench, solve various samples is installed or placed problem, to implement the performance detection of sample.
Description of the drawings
Fig. 1 is the utility model intellectual water closet comprehensive detection equipment hydrographic chart.
Fig. 2 is the utility model intellectual water closet comprehensive detection equipment electrical schematic diagram.
Fig. 3 is the utility model intellectual water closet comprehensive detection equipment acquisition analysis system schematic diagram.
Specific embodiment
The utility model flushometer comprehensive detection is equipped, including supply channel control system, electric control system, data
Collection and analysis system, the part of test bench four,
As shown in figure 1, supply channel control system includes boiler 5, cold water storage cistern 6, cold water pressure meter 8, cold water flow meter
9th, tee ball valve 10, cold water temperature meter 35, tank drains magnetic valve 24, entering water electromagnetic valve 14, heat-exchanger pump 15, inlet channel 16,
It is circulating backwater pipeline 28, hot water supplying pipe road 18, cold water supply line 19, overflow pipe 20, drainage pipeline 21, relief pipeline 22, cold
Water pump 25；
Wherein boiler 5 and the Jing inlet channels 16 of cold water storage cistern 6 control automatic feeding water by entering water electromagnetic valve 14, when water inlet to overflow
During head piece, the draining of Jing overflow pipes 20.Jing drainage pipelines 21 are controlled by drain solenoid valve 24 during 6 draining of boiler 5 and cold water storage cistern,
It is connected with overflow pipe, carries out draining.Heat-exchanger pump 15 draws water Jing hot water supplying pipes road 18 from boiler 5, and water supply pump 25 is from cold water storage cistern 6
The cold water supply lines 19 of the Jing that draws water, by cold water flow meter 9 and cold water pressure meter 8, hot water is by hot water stream gauge 26 and warm for cold water
WG 27, two pipelines are given test specimen 4 and are supplied water.Pressure release is carried out by relief pipeline 22.The test of test specimen 4 is used
Water switches to boiler 5 and cold water storage cistern 6 by the Jing tee ball valves 10 of circulating backwater pipeline 28.
As shown in Fig. 2 electric control system includes：Water supply pump frequency converter 30, heat-exchanger pump frequency converter 31, refrigeration system 32,
Heating system 33, PLC 34, heat-exchanger pump 15, water supply pump 25, cold water flow meter 9, hot water stream gauge 26, cold water temperature meter 35, heat
Coolant-temperature gage meter 36, cold water pressure meter 8 and heat hydraulic pressure meter 27.
Wherein hot water frequency converter 30 and cold water frequency converter 31 are connected respectively with heat-exchanger pump and water supply pump 25 by cable, heating
System 33 and refrigeration system 32, its temperature is controlled by PLC 34, is counted cold water temperature meter 35, hot water temperature by display 41
36th, cold water pressure meter 8, heat hydraulic pressure meter 27, cold water flow meter 9, the data of the collection of hot water stream gauge 26 being shown and
PLC34 carries out being connected and carrying out data transmission at any time and action control.
As shown in figure 3, data acquisition and analysis system number include display 41, industrial computer 42, temperature data acquisition device 43,
Power meter 44, fast thermocouple 45, wind-warm syndrome sensor 46, PLC34, flushing force snesor 48, the time relay 1, wind speed sensing
Device 2, data collecting card 3.Core controller and PLC34 composition control center of the industrial computer 42 as whole system, display 41
With data display, the function of man-machine interaction, temperature data acquisition device 43 links together with fast thermocouple 45, constitutes temperature
Fast Acquisition System, and data are transmitted in real time to industrial computer 42, rinse force snesor 1, air velocity transducer 2, wind
Temperature sensor 46 is all attached with data collecting card 3, and by data collecting card 51 collection and the high speed processing of each signal are carried out,
And result is further transmitted to industrial computer 42, this just constitutes whole data collecting system.
The course of work
1 temperature performance is tested：JG/T 285-2010《Closet with flushing device》7.5,JIS_A4422(2009)9.3.1,
9.4.1,9.5
1.1 rinse water temperatures are tested：The leaving water temperature of the Flushing nozzle of sanitary equipment should within the scope of 30 DEG C～45 DEG C, and
Changing value in 30s is not to be exceeded 5 DEG C.It is placed at the water spray of Flushing nozzle with fast thermocouple, system can automatic data collection
Whether water temperature data and formation curve, curve can show changing value in 30s more than 5 DEG C.
1.2 warm air temperatures are tested：The warm air temperature of sanitary equipment should not be greater than 65 DEG C.Temperature-adjusting device is positioned at into highest
Shelves, sanitary equipment is powered in normal operation operation, and heater often starts once persistently 3min, with wind-warm syndrome sensor away from
Warm air temperature is measured at the 50mm of air port, accident in 5s when blowing starts averagely completes 3 tests within the subsequent duration.
1.3 ring humid tests：Temperature-adjusting device is positioned at most high-grade, sanitary equipment is powered in normal operation
After operation 30min, the temperature of 6 measuring point for the temperatures on ring surface is measured with fast thermocouple, measurement should be average in 5min
Complete, toilet seat cover should be open mode during measurement.
2 washing water quantities are tested
JG/T 285-2010《Closet with flushing device》7.6.1
The water yield of the rinsing module of sanitary equipment is no less than 350ml/min.Flow of water adjusting means is positioned at it is most high-grade,
Start the cleaning procedure of sanitary equipment, after the time of 30s of spraying water, determine the water yield of anus flushing and the ablution of women local.
The 9.3.2 washing water quantities of JIS_A 4422 (2009) are tested：Flushing water temperature-adjusting device is set as into maximum temperature,
Flow of water adjusting means is set as maximum position, the measurement guttation stern leaching requirement of 1 minute and woman's leaching requirement.
3JG/T 285-2010《Closet with flushing device》7.6.2 anus flushing power is tested
The flow of water adjusting means of sanitary equipment is positioned at most high-grade, alternative dirt (the fresh mashed potatoess of such as from about 5g) is uniformly applied
On the waterproof abrasive paper of breadboard, breadboard is lain on ring, then start push button, current alignment dirt punching will be rinsed
Wash the time of 30s.
The 9.3.3 sterns of JIS_A 4422 (2009) wash dynamics experiment
Stern washes dynamics and flushing water temperature-adjusting device is set as into maximum temperature, and flow of water adjusting means is set as dominant bit
Put, guttation 30 seconds.Using rinsing force snesor receiving entirely to flushing water suffered by the closet upper position of any 2 seconds during guttation
Pressure loading is measured, and reads the maximum and minimum of a value of loading.Compression plate chooses plectane, and possesses and can bear all flushing waters
Area.Flushing water temperature-adjusting device is set as into maximum temperature, flow of water adjusting means is set as maximum position, and measurement is rinsed
The extended area of water (flushing area).
4JG/T 285-2010《Closet with flushing device》7.4 are measuring highest wind velocity point wind speed at air outlet 50mm
A) warm air temperature adjusting means is set to into "Off", according to the wind speed that 3 measurement points of blow-off outlet are measured shown in standard,
Using air velocity transducer etc. during measurement.
B) to prevent blow-off outlet from the occasion for arranging baffle plate is invaded by sewage, baffle plate dismounting is measured preferably.
C) blow-off outlet opening size (height and width) is represented using H and L.
D) measuring instrument is perpendicular to warm braw blow-off direction.
E) mean value for surveying 3 wind speed is mean wind speed.
F) Wind Coverage Calculation formula is as follows：Air quantity (m3/ point)=mean wind speed (m/s) × 60 × H (mm) × L (mm) × 10-6。
5 water pressure resistance performances：JG/T 285-2010《Closet with flushing device》7.7
After sanitary equipment water flowing, Water stop mechanism is closed, hydraulic pressure is slowly increased to 1.5MPa from feedwater connector side, kept
30s；The flow of water adjusting means of sanitary equipment is positioned at it is most high-grade, from feedwater connector slowly increase hydraulic pressure to 0.6MPa, water flowing
1min。
6 whole machine power consumption
Measured using power meter, the numerical value of reading is write into in real time computer.
The appendix A customer requirements of 7 clean rate GB 23131 have test apparatus container：Place sand paper to use
8 nozzle actuation times：The method of testings of GB 23,131 6.6：The time relay reads the time that nozzle sprays water automatically
After automatically save.
Claims (2)
1. a kind of intellectual water closet comprehensive detection equipment, is characterized in that including supply channel control system, electric control system, number
According to collection and analysis system, the part of test bench four, the supply channel control system includes：Boiler (5), cold water storage cistern
(6), tee ball valve (10), drain solenoid valve (24), entering water electromagnetic valve (14), heat-exchanger pump (15), inlet channel (16), loop back
Waterpipe (28), hot water supplying pipe road (18), cold water supply line (19), overflow pipe (20), drainage pipeline (21), relief pipeline
(22), water supply pump (25)；
Wherein boiler (5) and cold water storage cistern (6) side connection inlet channel (16), entering water electromagnetic valve (14), boiler (5) and cold
The position of bottom is leaned in the side of water tank (6) by pushing up position connection overflow pipe (20) draining, boiler (5) and cold water storage cistern (6) side
Connection drain solenoid valve (24) and drainage pipeline (21) are put, being then connected with overflow pipe (20) carries out draining；Heat-exchanger pump (15)
It is connected with boiler (5) Jing hot water supplying pipes road (18), water supply pump (25) is connected with the cold water supply lines (19) of cold water storage cistern (6) Jing, two
Bar pipeline connects respectively relief pipeline (22), then joint test sample (4)；The test water of test specimen (4) is connected to be followed
Loopback waterpipe (28), is connected to afterwards tee ball valve (10), and two other port of tee ball valve (10) is respectively connecting to heat
Water tank (5) and cold water storage cistern (6)；
The electric control system includes：Water supply pump frequency converter (31), heat-exchanger pump frequency converter (30), refrigeration system (32), heating
System (33), PLC (34)；Wherein heat-exchanger pump frequency converter (30) and water supply pump frequency converter (31) respectively with heat-exchanger pump (15) and cold water
Pump (25) is connected by cable, and heating system (33) and refrigeration system (32) with PLC (34) while be connected by PLC to control its temperature
Degree simultaneously carries out data transmission at any time and action control；
The data acquisition and analysis system include display (41), industrial computer (42), temperature data acquisition device (43), power meter
(44), fast thermocouple (45), wind-warm syndrome sensor (46), flushing force snesor (48), the time relay (1), air velocity transducer
(2), data collecting card (3)；Wherein temperature data acquisition device (43) is connected with fast thermocouple (45), then transfers data to
Industrial computer (42), power meter (44) is directly connected with industrial computer (42), rinses force snesor (48), wind-warm syndrome sensor 46, time
Relay (1), air velocity transducer (2) are connected with data collecting card (3), and the data of each several part are unified by data collecting card (3)
Changed, be then communicated to industrial computer (42), shown by display (41), PLC (34) is connected with industrial computer (42), can
To realize jointly controlling.
2. intellectual water closet comprehensive detection equipment as claimed in claim 1, is characterized in that, cold water pipes connect cold water on (19)
Flowmeter (9) and cold water pressure meter (8), connect hot water stream gauge (26) and heat hydraulic pressure's meter (27) on hot water pipeline (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621088174.9U CN206114320U (en) | 2016-09-29 | 2016-09-29 | Intelligent closestool comprehensive testing equips |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621088174.9U CN206114320U (en) | 2016-09-29 | 2016-09-29 | Intelligent closestool comprehensive testing equips |
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| CN206114320U true CN206114320U (en) | 2017-04-19 |
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| CN201621088174.9U Active CN206114320U (en) | 2016-09-29 | 2016-09-29 | Intelligent closestool comprehensive testing equips |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340127A (en) * | 2017-08-09 | 2017-11-10 | 台州市质量技术监督检测研究院 | Intellectual water closet nozzle retraction time measurement device and measuring method |
| CN109540563A (en) * | 2018-12-14 | 2019-03-29 | 厦门市卫宝智能科技有限公司 | A kind of function test method of full-automatic electronic toilet seat functional test equipment and the electronic toilet |
| CN113863450A (en) * | 2021-09-28 | 2021-12-31 | 惠达卫浴股份有限公司 | Flushing process acquisition system and method for common mechanical toilet |
| CN114486312A (en) * | 2022-01-18 | 2022-05-13 | 台州市产品质量安全检测研究院 | Intelligent device and method for measuring seasonal energy consumption of toilet bowl |
| WO2023050607A1 (en) * | 2021-09-30 | 2023-04-06 | 浙江大学台州研究院 | Smart toilet key component performance automatic test system |
| CN117193159A (en) * | 2023-11-08 | 2023-12-08 | 恒洁卫浴集团有限公司 | Process monitoring method, device and system |
-
2016
- 2016-09-29 CN CN201621088174.9U patent/CN206114320U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340127A (en) * | 2017-08-09 | 2017-11-10 | 台州市质量技术监督检测研究院 | Intellectual water closet nozzle retraction time measurement device and measuring method |
| CN107340127B (en) * | 2017-08-09 | 2023-09-05 | 台州市质量技术监督检测研究院 | Intelligent toilet bowl nozzle extension time measuring device and measuring method |
| CN109540563A (en) * | 2018-12-14 | 2019-03-29 | 厦门市卫宝智能科技有限公司 | A kind of function test method of full-automatic electronic toilet seat functional test equipment and the electronic toilet |
| CN113863450A (en) * | 2021-09-28 | 2021-12-31 | 惠达卫浴股份有限公司 | Flushing process acquisition system and method for common mechanical toilet |
| WO2023050607A1 (en) * | 2021-09-30 | 2023-04-06 | 浙江大学台州研究院 | Smart toilet key component performance automatic test system |
| CN114486312A (en) * | 2022-01-18 | 2022-05-13 | 台州市产品质量安全检测研究院 | Intelligent device and method for measuring seasonal energy consumption of toilet bowl |
| CN117193159A (en) * | 2023-11-08 | 2023-12-08 | 恒洁卫浴集团有限公司 | Process monitoring method, device and system |
| CN117193159B (en) * | 2023-11-08 | 2024-03-26 | 恒洁卫浴集团有限公司 | Process monitoring method, device and system |
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