CN206112538U - Light -emitting diode (LED) operation shadowless lamp - Google Patents

Light -emitting diode (LED) operation shadowless lamp Download PDF

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CN206112538U
CN206112538U CN201621010626.1U CN201621010626U CN206112538U CN 206112538 U CN206112538 U CN 206112538U CN 201621010626 U CN201621010626 U CN 201621010626U CN 206112538 U CN206112538 U CN 206112538U
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light source
source module
led
heat dissipation
operation shadowless
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宋江伟
吴广玥
张晓磊
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Shinva Medical Instrument Co Ltd
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Shinva Medical Instrument Co Ltd
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Abstract

本实用新型涉及一种LED手术无影灯,属于医疗器械技术领域,包括铝制灯外壳,铝制灯外壳上设置散热基柱,散热基柱上固定三角光源模组和五角光源模组,三角光源模组和五角光源模组隔行设置,三角光源模组和五角光源模组包括铝基板,铝基板上设置LED颗粒,LED颗粒外侧罩有透镜,透镜通过前面罩固定在铝基板上。本实用新型结构简单,设计合理,使用寿命长,可靠性高,散热性好,生产成本低,具有较强的实用性。

The utility model relates to an LED surgical shadowless lamp, which belongs to the technical field of medical equipment, and comprises an aluminum lamp shell, on which a heat dissipation base column is arranged, on which a triangular light source module and a pentagonal light source module are fixed, and a triangular light source module The triangular light source module and the pentagonal light source module are arranged alternately. The triangular light source module and the pentagonal light source module include an aluminum substrate, on which LED particles are arranged, and the outside of the LED particles is covered with a lens, and the lens is fixed on the aluminum substrate through the front cover. The utility model has the advantages of simple structure, reasonable design, long service life, high reliability, good heat dissipation, low production cost and strong practicability.

Description

LED手术无影灯LED Surgical Shadowless Lamp

技术领域technical field

本实用新型涉及一种LED手术无影灯,属于医疗器械技术领域。The utility model relates to an LED operation shadowless lamp, which belongs to the technical field of medical instruments.

背景技术Background technique

目前,在手术过程中通常需要手术无影灯来照明手术部位,以方便医生的操作,但是传统的无影灯采用卤素灯为光源,且卤素灯光效率低,显色性差,聚焦光斑直径小,光焦浅,使用寿命短。因此,可以充分利用LED灯的光谱窄,光色纯,比普通卤素灯具有更高的发光效率,使用寿命长等优点来设计一种手术专用的LED手术无影灯。At present, surgical shadowless lamps are usually needed to illuminate the surgical site during the operation to facilitate the doctor's operation, but the traditional shadowless lamps use halogen lamps as the light source, and the halogen lamps have low efficiency, poor color rendering, small focus spot diameter, and shallow focus. Short service life. Therefore, it is possible to make full use of the advantages of narrow spectrum, pure light color, higher luminous efficiency than ordinary halogen lamps, and long service life of LED lamps to design a special LED surgical shadowless lamp for surgery.

实用新型内容Utility model content

根据以上现有技术中的不足,本实用新型要解决的问题是:提供一种结构简单,设计合理,使用寿命长,可靠性高,散热性好,生产成本低的LED手术无影灯。According to the deficiencies in the prior art above, the problem to be solved by this utility model is: to provide an LED surgical shadowless lamp with simple structure, reasonable design, long service life, high reliability, good heat dissipation and low production cost.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

所述的LED手术无影灯,包括铝制灯外壳,铝制灯外壳上设置散热基柱,散热基柱上固定三角光源模组和五角光源模组,三角光源模组和五角光源模组隔行设置;The LED surgical shadowless lamp includes an aluminum lamp housing, on which a heat dissipation base column is arranged, on which a triangular light source module and a pentagonal light source module are fixed, and the triangular light source module and the pentagonal light source module are arranged alternately;

所述的三角光源模组和五角光源模组包括铝基板,铝基板上设置LED颗粒,LED颗粒外侧罩有透镜,透镜通过前面罩固定在铝基板上。The triangular light source module and the pentagonal light source module include an aluminum base plate, on which LED particles are arranged, and the outside of the LED particles is covered with a lens, and the lens is fixed on the aluminum base plate through the front cover.

LED手术无影灯通过设置有LED颗粒的三角光源模组和五角光源模的配合,能够具有更高的发光效率,同时,通过散热基柱能够实现良好的散热效果,保证了手术灯的使用寿命和高可靠性,结构简单,设计合理,能够降低了生产成本。The LED surgical shadowless lamp can have higher luminous efficiency through the cooperation of the triangular light source module with LED particles and the pentagonal light source module. The utility model has the advantages of reliability, simple structure and reasonable design, and can reduce the production cost.

进一步的优选,三角光源模组和五角光源模组与散热基柱之间设置导热硅脂层。确保光源模组与散热基柱的紧密贴合,保证散热效果。Further preferably, a heat-conducting silicone grease layer is arranged between the triangular light source module and the pentagonal light source module and the heat dissipation base. Ensure the close fit between the light source module and the heat dissipation base to ensure the heat dissipation effect.

进一步的优选,LED颗粒采用双色温LED颗粒。能够满足不同色温的要求Further preferably, the LED particles adopt dual color temperature LED particles. Can meet the requirements of different color temperature

进一步的优选,三角光源模组和五角光源模组通过螺钉固定在散热基柱上,LED颗粒焊接在铝基板。连接方便,省时省力。Further preferably, the triangular light source module and the pentagonal light source module are fixed on the heat dissipation base by screws, and the LED particles are welded on the aluminum substrate. Easy connection, saving time and effort.

进一步的优选,铝制灯外壳和散热基柱一体铸造成型。稳定性好。Further preferably, the aluminum lamp housing and the heat dissipation base are integrally cast. Good stability.

进一步的优选,散热基柱与LED颗粒一一对应设置。方便LED颗粒的散热,最大程度保证散热效果。Further preferably, the heat dissipation base pillars are provided in one-to-one correspondence with the LED particles. It is convenient for the heat dissipation of LED particles to ensure the heat dissipation effect to the greatest extent.

本实用新型所具有的有益效果是:The beneficial effects that the utility model has are:

1、本实用新型所述的LED手术无影灯结构简单,设计合理,通过分别设置3颗或5颗双色温LED颗粒组成的三角光源模组和五角光源模组,不但能够满足不同色温的要求,还可以在每颗LED颗粒外侧设置不同折射角度的透镜,使其达到优异的光学效果,并且通过光学调焦调整无影灯光斑大小,省去传统机械调焦的麻烦。1. The LED surgical shadowless lamp described in the utility model has a simple structure and a reasonable design. By setting a triangular light source module and a pentagonal light source module composed of 3 or 5 dual-color temperature LED particles, it can not only meet the requirements of different color temperatures, but also Lenses with different refraction angles can be set on the outside of each LED particle to achieve excellent optical effects, and the size of the shadowless light spot can be adjusted through optical focusing, saving the trouble of traditional mechanical focusing.

2、本实用新型所述的LED手术无影灯对应LED颗粒分别在铝制灯外壳上集成散热基柱,将LED颗粒所产生的热量通过散热基柱和铝制灯外壳散发,能够最大程度上保证了散热效果,延长了LED手术无影灯的使用寿命。2. The corresponding LED particles of the LED surgical shadowless lamp described in this utility model are respectively integrated with heat dissipation base pillars on the aluminum lamp shell, and the heat generated by the LED particles is dissipated through the heat dissipation base pillars and the aluminum lamp shell, which can ensure maximum The heat dissipation effect prolongs the service life of the LED surgical shadowless lamp.

3、本实用新型所述的LED手术无影灯外形美观,多个使用可实现良好的层流效果,大大降低了生产成本。3. The LED surgical shadowless lamp described in the utility model has a beautiful appearance, and multiple uses can achieve a good laminar flow effect, greatly reducing production costs.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型散热基柱的设置结构示意图;Fig. 2 is a schematic diagram of the arrangement structure of the heat dissipation base column of the present invention;

图3为本实用新型三角模具的结构示意图;Fig. 3 is the structural representation of triangular mold of the present utility model;

图4为本实用新型三角模具的侧视图;Fig. 4 is the side view of the triangular mold of the present utility model;

图5为本实用新型五角模具的结构示意图;Fig. 5 is the structural representation of the utility model pentagonal mold;

图6为本实用新型五角模具的侧视图;Fig. 6 is the side view of the utility model pentagonal mold;

其中,1、三角光源模组;2、五角光源模组;3、铝制灯外壳;4、散热基柱;5、铝基板;6、LED颗粒;7、透镜;8、前面罩。Among them, 1. Triangular light source module; 2. Pentagonal light source module; 3. Aluminum lamp housing; 4. Heat dissipation base; 5. Aluminum substrate; 6. LED particles; 7. Lens; 8. Front cover.

具体实施方式detailed description

下面结合附图对本实用新型的实施例做进一步描述:Embodiments of the utility model are further described below in conjunction with the accompanying drawings:

如图1-2所示,本实用新型所述的LED手术无影灯,包括铝制灯外壳3,铝制灯外壳3上设置散热基柱4,铝制灯外壳3和散热基柱4一体铸造成型,散热基柱4上通过螺钉固定三角光源模组1和五角光源模组2,三角光源模组1和五角光源模组2与散热基柱4之间设置导热硅脂层,三角光源模组1和五角光源模组2隔行设置;As shown in Figure 1-2, the LED surgical shadowless lamp described in the utility model includes an aluminum lamp housing 3, on which a heat dissipation base column 4 is arranged, and the aluminum lamp housing 3 and the heat dissipation base column 4 are integrally cast and formed The triangular light source module 1 and the pentagonal light source module 2 are fixed on the heat dissipation base 4 by screws, and a thermal conductive silicone grease layer is arranged between the triangular light source module 1 and the pentagonal light source module 2 and the heat dissipation base 4, and the triangular light source module 1 Interlaced with the pentagonal light source module 2;

所述的三角光源模组1和五角光源模组2包括铝基板5,铝基板5上设置LED颗粒6,其中,三角光源模组1的铝基板5上焊接三个LED颗粒6,三个LED颗粒6呈三角形排列,五角光源模组2上焊接五个LED颗粒6,五个LED颗粒6呈分成两排平行设置,LED颗粒6采用双色温LED颗粒,每个LED颗粒6外侧均罩有透镜7,透镜7通过前面罩8固定在铝基板5上,所述的前面罩8对应三角光源模组1的透镜7开设有3个开口,对应五角光源模组2的透镜7开设有5个开口,前面罩8通过边沿处的固定孔和与固定孔相配合的固定柱固定在铝基板5上,前面罩8可以准确定位每一个LED颗粒6的位置,以保证光斑效果。The triangular light source module 1 and the pentagonal light source module 2 include an aluminum substrate 5 on which LED particles 6 are arranged, wherein three LED particles 6 are welded on the aluminum substrate 5 of the triangular light source module 1, and three LED particles 6 are welded on the aluminum substrate 5. The particles 6 are arranged in a triangle, five LED particles 6 are welded on the pentagonal light source module 2, and the five LED particles 6 are arranged in parallel in two rows. The LED particles 6 are LED particles with dual color temperatures, and each LED particle 6 is covered with a lens 7. The lens 7 is fixed on the aluminum substrate 5 through the front cover 8. The front cover 8 has 3 openings corresponding to the lens 7 of the triangular light source module 1, and 5 openings corresponding to the lens 7 of the pentagonal light source module 2. , the front cover 8 is fixed on the aluminum substrate 5 through the fixing holes at the edge and the fixing posts matched with the fixing holes, the front cover 8 can accurately locate the position of each LED particle 6 to ensure the spot effect.

所述的散热基柱4与铝基板5连接时,将散热基柱4与焊接在铝基板5上的LED颗粒6一一对应设置,能够最大程度保证LED颗粒的散热效果,提高LED颗粒的使用寿命。When the heat dissipation base column 4 is connected to the aluminum substrate 5, the heat dissipation base column 4 and the LED particles 6 welded on the aluminum substrate 5 are set in one-to-one correspondence, which can ensure the heat dissipation effect of the LED particles to the greatest extent and improve the use of the LED particles. life.

所述的三角光源模组1和五角光源模组2的LED颗粒6还可以通过电连接控制系统,控制系统设置有亮度调节功能模块、色温调节功能模块、LED指示功能模块、电子调焦功能模块、掉电保存功能模块、系统保护及辅助功能模块。其中,亮度调节和色温调节是采用模拟调光方式,通过数码管显示工作状态,电子调焦是通过控制不同位置的LED颗粒的暗灭来实现调节光斑的大小,控制系统系统通过微控制器自动记忆当前工作状态,下次开灯时保持上次关灯状态。The LED particles 6 of the triangular light source module 1 and the pentagonal light source module 2 can also be electrically connected to the control system, and the control system is provided with a brightness adjustment function module, a color temperature adjustment function module, an LED indication function module, and an electronic focusing function module , power-down save function module, system protection and auxiliary function module. Among them, the brightness adjustment and color temperature adjustment adopt the analog dimming method, and the working status is displayed through the digital tube. The electronic focusing is to adjust the size of the light spot by controlling the dimming of the LED particles at different positions. The current working state is memorized, and the last time the light is turned off will be kept when the light is turned on next time.

本实用新型的工作原理和实用新型:Principle of work of the present utility model and utility model:

所述的LED手术无影灯通过三角光源模组1和五角光源模组2集成的多颗LED颗粒6发出的光通过透镜7汇聚直接照射到工作区域,LED颗粒6发出较多的热量,通过铝基板5传导散热基柱4上,进而通过散热基柱4传导给铝制灯外壳3,通过铝制灯外壳3直接散发到环境中起到良好的散热效果,保证LED颗粒6工作在适宜温度内,保证手术灯的长寿命和高可靠性。LED颗粒6双色温LED颗粒,从而可通过改变其配比来调节无影灯整体的色温。本实用新型结构简单,设计合理,使用寿命长,可靠性高,散热性好,生产成本低,具有较强的实用性。The LED surgical shadowless lamp emits light from a plurality of LED particles 6 integrated with the triangular light source module 1 and the pentagonal light source module 2 through the lens 7 and directly irradiates the working area. The LED particles 6 emit more heat and pass through the aluminum substrate. 5 Conduction and heat dissipation on the base column 4, and then conduct to the aluminum lamp housing 3 through the heat dissipation base column 4, and directly radiate into the environment through the aluminum lamp housing 3 to achieve a good heat dissipation effect, ensuring that the LED particles 6 work at a suitable temperature, Guarantee the long life and high reliability of the surgical light. LED particles 6 dual-color temperature LED particles, so that the overall color temperature of the shadowless lamp can be adjusted by changing its ratio. The utility model has the advantages of simple structure, reasonable design, long service life, high reliability, good heat dissipation, low production cost and strong practicability.

本实用新型并不仅限于上述具体实施方式,本领域普通技术人员在本实用新型的实质范围内做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。The utility model is not limited to the above-mentioned specific embodiments, and changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.

Claims (6)

1. a kind of LED operation shadowless lamps, it is characterised in that including aluminum lamp housing (3), arrange radiating on aluminum lamp housing (3) Pilum (4), fixed triangle light source module (1) and five jiaos of light source modules (2) in radiating pilum (4), triangle light source module (1) and five Angle light source module (2) interlacing is arranged;
Described triangle light source module (1) and five jiaos of light source modules (2) arrange LED including aluminium base (5), on aluminium base (5) Grain (6), LED particle (6) outside is covered with lens (7), and lens (7) are fixed on aluminium base (5) by radiator grille (8).
2. LED operation shadowless lamps according to claim 1, it is characterised in that described triangle light source module (1) He Wujiao Thermal conductive silicon lipid layer is set between light source module (2) and radiating pilum (4).
3. LED operation shadowless lamps according to claim 1, it is characterised in that described LED particle (6) is using double-colored temperature LED particle.
4. LED operation shadowless lamps according to claim 1 and 2, it is characterised in that described triangle light source module (1) and Five jiaos of light source modules (2) are fixed by screws in radiating pilum (4), and LED particle (6) is welded on aluminium base (5).
5. LED operation shadowless lamps according to claim 1, it is characterised in that described aluminum lamp housing (3) and radiating base Post (4) integrally casting shaping.
6. LED operation shadowless lamps according to claim 1, it is characterised in that described radiating pilum (4) and LED particle (6) correspond and arrange.
CN201621010626.1U 2016-08-31 2016-08-31 Light -emitting diode (LED) operation shadowless lamp Active CN206112538U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112393149A (en) * 2020-11-17 2021-02-23 众普森科技(株洲)有限公司 Lamp fitting
CN116447545A (en) * 2022-12-15 2023-07-18 上海普弗沃医疗科技有限公司 A surgical shadowless lamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112393149A (en) * 2020-11-17 2021-02-23 众普森科技(株洲)有限公司 Lamp fitting
CN116447545A (en) * 2022-12-15 2023-07-18 上海普弗沃医疗科技有限公司 A surgical shadowless lamp

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