CN206112302U - Integrated into one piece reinforcing structure wall pipe tubular product - Google Patents

Integrated into one piece reinforcing structure wall pipe tubular product Download PDF

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Publication number
CN206112302U
CN206112302U CN201620652716.4U CN201620652716U CN206112302U CN 206112302 U CN206112302 U CN 206112302U CN 201620652716 U CN201620652716 U CN 201620652716U CN 206112302 U CN206112302 U CN 206112302U
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pipe
reinforcing
base material
tubular product
integrated
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郁世超
周茂振
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Hongsheng Plastics Hangzhou Co ltd
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Abstract

The utility model relates to a plastics tubular product technical field, concretely relates to integrated into one piece reinforcing structure wall pipe tubular product. Tubular product is wound by the winding tape winding and forms, and the winding area is equipped with hollow chamber including substrate and the reinforced pipe as an organic whole with the substrate in the substrate. When the tubular product of preparation heavy -calibre, not only guaranteed ring rigidity, relative the cost is reduced has simplified the preparation process moreover, has improved production efficiency, the combination firmness of construction back tubular product with soil has been improved.

Description

一种一体成型增强结构壁管管材An integrally formed reinforced structural wall pipe

技术领域technical field

本实用新型涉及塑料管材技术领域,具体涉及一种一体成型增强结构壁管管材。The utility model relates to the technical field of plastic pipes, in particular to an integrally formed wall pipe with reinforced structure.

背景技术Background technique

缠绕结构壁管材属于化学建材领域,是以塑代钢、以塑代水泥的换代产品,广泛应用于市政排水,远距离低压输水,矿山及化工排水,农田水利灌溉及通风管道及化工容器的制作等,对节省能源,减少污染,保护环境有重要意义。目前市场上的缠绕结构壁管材主要是全塑型缠绕结构壁管材,全塑型缠绕结构壁管材有着较好的耐低温脆性以及高焊接性能,其韧性较好,施工范围广泛,适用能力强,使用寿命也能达到 50 年。但是由于现有的全塑型结构壁管材通常包括管壁和沿管壁外表面螺旋排列的加强筋,其管壁单一采用高密度聚乙烯或聚丙烯材料热挤出缠绕成型,其加强筋包括聚丙烯骨架管和包覆在聚丙烯骨架管外的高密度聚乙烯层。一方面,这种结构的管材,为保证外层加强筋等距离缠绕,内层管的直径不宜过大,否则不仅会因管表面所形成的波纹过深而影响外层加强筋的缠绕位置,导致产品外观不规整,而且直接影响管材的强度。另一方面,这种结构的管材,主体材料为高密度聚乙烯和聚丙烯,层次单一,受到材料弹性模量的限制,随着结构壁管材管径的增加其环刚度会迅速降低,导致管材的直径不宜过大,限制了产品的应用。Winding structural wall pipes belong to the field of chemical building materials. They are replacement products of plastics for steel and plastics for cement. They are widely used in municipal drainage, long-distance low-pressure water delivery, mine and chemical drainage, farmland water conservancy irrigation and ventilation pipes and chemical containers. It is of great significance to save energy, reduce pollution and protect the environment. At present, the winding structure wall pipes on the market are mainly all-plastic winding structure wall pipes. The all-plastic winding structure wall pipes have good low-temperature brittleness resistance and high welding performance. They have good toughness, a wide range of construction, and strong applicability. The service life can also reach 50 years. However, due to the fact that the existing all-plastic structural wall pipes usually include the pipe wall and the reinforcing ribs arranged helically along the outer surface of the pipe wall, the pipe wall is formed by hot extrusion and winding of high-density polyethylene or polypropylene material, and the reinforcing ribs include A polypropylene skeleton tube and a high-density polyethylene layer wrapped around the polypropylene skeleton tube. On the one hand, for pipes of this structure, in order to ensure equidistant winding of the outer layer of reinforcing ribs, the diameter of the inner layer of pipe should not be too large, otherwise the winding position of the outer layer of reinforcing ribs will be affected due to the deep corrugation formed on the surface of the pipe. It leads to irregular appearance of the product and directly affects the strength of the pipe. On the other hand, the main materials of pipes with this structure are high-density polyethylene and polypropylene, which have a single layer and are limited by the elastic modulus of the material. With the increase of the pipe diameter of the structural wall, the ring stiffness will decrease rapidly, resulting in The diameter should not be too large, which limits the application of the product.

目前的缠绕结构壁管,通常都是先将主管进行缠绕,然后再在主管上进行缠绕管的缠绕,这种加工方式工序复杂,加工速度低,不利于提高生产效率。In the current wall pipe with winding structure, the main pipe is usually wound first, and then the winding pipe is wound on the main pipe. This processing method has complicated procedures and low processing speed, which is not conducive to improving production efficiency.

对于直径较大的缠绕壁管,目前的制备工艺在制造工艺中,存在一定困难。For the winding wall pipe with a larger diameter, the current preparation process has certain difficulties in the manufacturing process.

发明内容Contents of the invention

本实用新型的目的是为了解决上述问题,提供一种一体成型增强结构壁管管材。The purpose of the utility model is to solve the above-mentioned problems and provide an integrally formed wall tube with reinforced structure.

为了达到上述实用新型目的,本实用新型采用以下技术方案:In order to achieve the above utility model purpose, the utility model adopts the following technical solutions:

一种一体成型增强结构壁管管材,所述管材由缠绕带缠绕而成,缠绕带包括基材和与基材为一体的加强管,基材内设有空心腔。The utility model relates to an integrally formed wall tube with reinforced structure. The tube is formed by winding a winding belt. The winding belt includes a base material and a reinforcing tube integrated with the base material. The base material is provided with a hollow cavity.

进一步的,基材的两侧设有相适配的压接位,缠绕带在缠绕成型后通过压接位相接并热塑连接。Further, the two sides of the base material are provided with suitable crimping positions, and the wrapping tapes are connected through the crimping positions after being wound and formed, and are thermoplastically connected.

进一步的,空心腔的截面为圆形、半圆形或椭圆形。Further, the cross section of the hollow cavity is circular, semicircular or elliptical.

进一步的,基材或加强管内设有加强筋。Further, reinforcing ribs are provided in the base material or the reinforcing tube.

进一步的,基材和加强管内均设有加强筋,且加强筋为一体结构。Further, both the base material and the reinforcing tube are provided with reinforcing ribs, and the reinforcing ribs are integrated.

进一步的,加强管为圆管、椭圆管、半圆管或方管。Further, the reinforcing pipe is a round pipe, an elliptical pipe, a semicircular pipe or a square pipe.

进一步的,加强管的外壁上设有加强条。加强条能够提高加强管与土壤的结合度。Further, reinforcing strips are provided on the outer wall of the reinforcing tube. The reinforcement strip can improve the combination degree of the reinforcement pipe and the soil.

进一步的,加强条内设有加强筋。Further, reinforcing ribs are arranged inside the reinforcing bar.

进一步的,基材、加强管和加强条内的加强筋为一整体。Further, the base material, the reinforcing tube and the reinforcing rib in the reinforcing bar are integrated.

本实用新型与现有技术相比,有益效果是:1在制备大口径的管材时,不仅保证了环刚度,而且相对降低了成本,2简化了制备工序,提高了生产效率;3提高了施工后管材与土壤的结合牢固度。Compared with the prior art, the utility model has the following beneficial effects: 1. When preparing large-diameter pipes, not only the ring stiffness is ensured, but also the cost is relatively reduced; 2. The preparation process is simplified and the production efficiency is improved; 3. The construction is improved. The bonding firmness between the pipe and the soil.

附图说明Description of drawings

图1是本实用新型的一种结构示意图;Fig. 1 is a kind of structural representation of the utility model;

图2是本实用新型的另一种结构示意图;Fig. 2 is another kind of structural representation of the utility model;

图3本实用新型改进后的一种结构示意图。Fig. 3 is a structural schematic diagram of the improved utility model.

图中:1缠绕带,2基材,3加强管,4空心腔,5压接位,6加强筋,7加强条。In the figure: 1 winding belt, 2 base material, 3 reinforcing tube, 4 hollow cavity, 5 crimping position, 6 reinforcing rib, 7 reinforcing bar.

具体实施方式detailed description

下面通过具体实施例对本实用新型的技术方案作进一步描述说明。The technical scheme of the utility model is further described and illustrated through specific embodiments below.

实施例:Example:

一种一体成型增强结构壁管管材,如图1和图2所示,所述管材由缠绕带1缠绕而成,缠绕带1包括基材2和与基材2为一体的加强管3,基材2内设有空心腔4,空心腔4的截面为图1的圆形、图2的经倒角的长方形以及半圆形或者椭圆形。空心腔4的开设可以节省不必要的材料浪费。将基材2和加强管3设置为一体,可以省去结构壁管制造过程中的一些步骤,从而简化工艺。An integrally formed wall pipe with reinforced structure, as shown in Figures 1 and 2, the pipe is formed by winding a winding tape 1, and the winding tape 1 includes a base material 2 and a reinforcing pipe 3 integrated with the base material 2, the base A hollow cavity 4 is provided inside the material 2, and the cross section of the hollow cavity 4 is a circle as shown in FIG. 1 , a chamfered rectangle, a semicircle or an ellipse as shown in FIG. 2 . The opening of the hollow cavity 4 can save unnecessary material waste. Setting the base material 2 and the reinforcing tube 3 as one body can save some steps in the manufacturing process of the structural wall tube, thereby simplifying the process.

基材2的两侧设有相适配的压接位5,缠绕带1在缠绕成型后通过压接位5相接并热塑连接。Compatible crimping positions 5 are provided on both sides of the base material 2 , and the wrapping tape 1 is joined by the crimping positions 5 after being wound and molded and then thermoplastically connected.

如图3所示,经改进后,基材2和加强管3内均设有加强筋6,且加强筋6为一体结构,同样加强管3为圆管、椭圆管、半圆管或方管。加强管3的外壁上设有加强条7,加强条7内设有加强筋6,基材2、加强管3和加强条7内的加强筋6为一整体。As shown in Fig. 3, after improvement, both the base material 2 and the reinforcing tube 3 are provided with reinforcing ribs 6, and the reinforcing ribs 6 are integrated, and the reinforcing tube 3 is also a round tube, an elliptical tube, a semi-circular tube or a square tube. The outer wall of the reinforcing pipe 3 is provided with a reinforcing bar 7, and the reinforcing bar 7 is provided with a reinforcing rib 6, and the base material 2, the reinforcing tube 3 and the reinforcing rib 6 in the reinforcing bar 7 are integrated.

加强条7内的加强筋6的位置为空心腔4的两侧,并且为一个开口斜向上的圆弧形。The reinforcing ribs 6 in the reinforcing bar 7 are positioned on both sides of the hollow cavity 4, and are in the shape of an arc with an opening obliquely upward.

加强筋6在加强管、基材2以及加强条中进行设置,都是为了保证制备的结构壁管材直径增大后的环刚度。传统的制备工艺在制备较大直径的结构壁管材时,不仅工艺步骤繁复,而且整体的环刚度往往会降低,相关的解决办法是通过加厚管壁来进行的,本方案在加厚管壁的同时,以保证环刚度为前提,尽可能降低材料的用量,从而节约能源,降低成本,提高竞争力。The reinforcing ribs 6 are arranged in the reinforcing pipe, the base material 2 and the reinforcing strips, all of which are to ensure the ring stiffness after the diameter of the prepared structural wall pipe is increased. When the traditional preparation process is used to prepare large-diameter structural wall pipes, not only the process steps are complicated, but also the overall ring stiffness will often be reduced. The related solution is to thicken the pipe wall. This scheme is to thicken the pipe wall At the same time, on the premise of ensuring the ring stiffness, the amount of materials used should be reduced as much as possible, so as to save energy, reduce costs and improve competitiveness.

Claims (6)

1.一种一体成型增强结构壁管管材,其特征在于,所述管材由缠绕带(1)缠绕而成,缠绕带(1)包括基材(2)和与基材(2)为一体的加强管(3),基材(2)内设有空心腔(4),空心腔(4)的截面为圆形、半圆形或椭圆形;基材(2)和加强管(3)内设有加强筋(6),加强筋(6)为一体结构,基材(2)和加强管(3)内的加强筋(6)为几字形结构。1. An integrally formed wall pipe with reinforced structure, characterized in that the pipe is wound by a winding tape (1), and the winding tape (1) includes a base material (2) and a material integrated with the base material (2). The reinforcing tube (3), the base material (2) is provided with a hollow cavity (4), and the cross section of the hollow cavity (4) is circular, semicircular or oval; the base material (2) and the reinforcing tube (3) A reinforcing rib (6) is provided, and the reinforcing rib (6) is an integrated structure, and the reinforcing rib (6) in the base material (2) and the reinforcing tube (3) is in the shape of a few characters. 2.根据权利要求1所述的一种一体成型增强结构壁管管材,其特征在于,基材(2)的两侧设有相适配的压接位(5),缠绕带(1)在缠绕成型后通过压接位(5)相接并热塑连接。2. An integrally formed wall pipe with reinforced structure according to claim 1, characterized in that there are matching crimping positions (5) on both sides of the base material (2), and the wrapping tape (1) is After winding and forming, they are connected by crimping position (5) and thermoplastically connected. 3.根据权利要求1或2所述的一种一体成型增强结构壁管管材,其特征在于,加强管(3)为圆管、椭圆管、半圆管或方管。3. An integrally formed wall pipe with reinforced structure according to claim 1 or 2, characterized in that the reinforced pipe (3) is a round pipe, an elliptical pipe, a semicircular pipe or a square pipe. 4.根据权利要求3所述的一种一体成型增强结构壁管管材,其特征在于,加强管(3)的外壁上设有加强条(7)。4 . The integrally formed wall pipe with reinforced structure according to claim 3 , characterized in that, a reinforcing strip ( 7 ) is provided on the outer wall of the reinforcing pipe ( 3 ). 5.根据权利要求4所述的一种一体成型增强结构壁管管材,其特征在于,加强条(7)内设有加强筋(6)。5 . The integrally formed wall pipe with reinforced structure according to claim 4 , characterized in that, the reinforcement strip ( 7 ) is provided with a reinforcement rib ( 6 ). 6.根据权利要求5所述的一种一体成型增强结构壁管管材,其特征在于,基材(2)、加强管(3)和加强条(7)内的加强筋(6)为一整体。6. An integrally formed wall pipe with reinforced structure according to claim 5, characterized in that the base material (2), the reinforcement pipe (3) and the reinforcement rib (6) in the reinforcement strip (7) are integrated .
CN201620652716.4U 2016-06-23 2016-06-23 Integrated into one piece reinforcing structure wall pipe tubular product Expired - Lifetime CN206112302U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112856056A (en) * 2021-01-07 2021-05-28 胡奇彪 O-shaped winding pipe and processing technology thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112856056A (en) * 2021-01-07 2021-05-28 胡奇彪 O-shaped winding pipe and processing technology thereof

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20181108

Address after: 311251 Tu Pu Dai village and Mu Ting Xu village, Lin Pu town, Xiaoshan District, Hangzhou, Zhejiang

Patentee after: HONGSHENG PLASTICS (HANGZHOU) CO.,LTD.

Address before: 311251 Japan's 1 Industrial Park, Xiaoshan, Hangzhou, Zhejiang

Co-patentee before: Zhou Maozhen

Patentee before: Yu Shichao

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Granted publication date: 20170419

CX01 Expiry of patent term