CN206111528U - A water pump test device for intelligent frequency constant -voltage water supply control system - Google Patents
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Abstract
本实用新型提供了一种用于智能变频恒压供水控制系统的水泵测试装置,包括支撑座、电子控制箱、储水箱、水泵、水泵控制器、给水管道、排水管道、压力检测仪、一号三通球阀、二号三通球阀、流量计开关阀门和流量计;所述储水箱通过长条形凸起卡装在支撑座的长条形滑槽内;储水箱的出水口通过给水管道与水泵的进水口相连,水泵的排水口与排水管道连通,排水管道的另一端从储水箱的上端接入储水箱内;所述一号三通球阀安装在给水管道上,所述压力检测仪安装在排水管道上。本实用新型所述的用于智能变频恒压供水控制系统的水泵测试装置可以测量水泵的进水、出水、压力,测试项目多样,测试结果准确,可以显著提高整个测试的工作效率。
The utility model provides a water pump test device for an intelligent frequency conversion constant pressure water supply control system, which comprises a support base, an electronic control box, a water storage tank, a water pump, a water pump controller, a water supply pipeline, a drainage pipeline, a pressure detector, a No. Three-way ball valve, No. 2 three-way ball valve, flowmeter switch valve and flowmeter; the water storage tank is clamped in the long strip chute of the support seat through a strip-shaped protrusion; the water outlet of the water storage tank is connected to the water supply pipe The water inlet of the water pump is connected, the discharge port of the water pump is connected with the drainage pipeline, and the other end of the drainage pipeline is connected to the water storage tank from the upper end of the water storage tank; the No. 1 three-way ball valve is installed on the water supply pipeline, and the pressure detector is installed on the drain pipe. The water pump test device used in the intelligent frequency conversion constant pressure water supply control system described in the utility model can measure the water inlet, water outlet and pressure of the water pump, with various test items and accurate test results, which can significantly improve the working efficiency of the whole test.
Description
技术领域technical field
本实用新型属于测量技术领域,具体涉及一种用于智能变频恒压供水控制系统的水泵测试装置。The utility model belongs to the technical field of measurement, in particular to a water pump testing device used in an intelligent frequency conversion constant pressure water supply control system.
背景技术Background technique
当今诸多恒压供水控制系统被广泛应用于供水系统上,比如三峡水电站、小型水力资源发电厂、各种水泵站以及住房管道增压等。在使用该系统过后,负责监管水泵的技术人员在办公室内就可以知道水泵的实时工况和各个运行数值;该系统不仅可以遥控水泵开关;更可以展现全水泵工作状况。而控制系统是将收到的水泵信号,水位信号和水压信号等选择开关水泵。至今,恒压供水控制系统的智能化得到了巨大发展,再加上简易的安装:把控制装置连到水管上,就可以根据实际情况进行自动开关,达到节省环保、机器换人的目的,所以广泛用于智能家居、工矿企业、农业生产。Nowadays, many constant pressure water supply control systems are widely used in water supply systems, such as the Three Gorges Hydropower Station, small hydropower power plants, various water pumping stations, and pressurization of housing pipelines. After using the system, the technician responsible for supervising the pump can know the real-time working condition and various operating values of the pump in the office; the system can not only control the switch of the water pump remotely; it can also display the working status of the whole water pump. The control system is to select and switch the water pump according to the received water pump signal, water level signal and water pressure signal. So far, the intelligence of the constant pressure water supply control system has been greatly developed, coupled with the simple installation: the control device is connected to the water pipe, and it can be automatically switched on and off according to the actual situation, so as to save the environment and replace the machine. Widely used in smart homes, industrial and mining enterprises, and agricultural production.
变频恒压供水控制系统在生产后都会对各参数、感应器进行反复测试。但当今的检测设备仍存在很多缺陷。比如人工测试,人为使用测压仪、测流器、机械阀门等,让整个过程变成数个单一模块,使得效率下降、并且不能保证准确。而其他一些半自动的检测设备也有低效率、低准确性的缺点。The variable frequency constant pressure water supply control system will repeatedly test each parameter and sensor after production. But today's testing equipment still has many shortcomings. For example, manual testing, man-made use of pressure gauges, flow gauges, mechanical valves, etc., makes the whole process into several single modules, which reduces efficiency and cannot guarantee accuracy. And some other semi-automatic detection equipments also have the disadvantages of low efficiency and low accuracy.
实用新型内容Utility model content
本实用新型针对上述现有技术的不足,提供了一种用于智能变频恒压供水控制系统的水泵测试装置;该水泵测试装置能对水泵及其控制器进行自动化和多样化的测试,不仅效率高,而且结果准确。The utility model aims at the deficiencies of the above-mentioned prior art, and provides a water pump test device for an intelligent frequency conversion constant pressure water supply control system; the water pump test device can perform automatic and diversified tests on the water pump and its controller, not only high and accurate.
本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:
一种用于智能变频恒压供水控制系统的水泵测试装置,包括支撑座、电子控制箱、储水箱、水泵、水泵控制器、给水管道、排水管道、压力检测仪、一号三通球阀、二号三通球阀、流量计开关阀门和流量计;A water pump testing device for an intelligent frequency conversion constant pressure water supply control system, including a support base, an electronic control box, a water storage tank, a water pump, a water pump controller, a water supply pipe, a drainage pipe, a pressure detector, a No. 1 three-way ball valve, and a No. 2 No. three-way ball valve, flow meter switch valve and flow meter;
所述支撑座的上表面设置有三根竖直的长条形滑槽;所述储水箱呈长方体状,其底部卡装在支撑座的凹槽内,所述储水箱的侧面设置有三个长条形凸起,所述长条形凸起与长条形滑槽位置相对、尺寸匹配,使得储水箱通过所述长条形凸起卡装在支撑座的长条形滑槽内;The upper surface of the support base is provided with three vertical strip-shaped chutes; the water storage tank is in the shape of a cuboid, the bottom of which is snapped into the groove of the support base, and the side of the water storage tank is provided with three strips Shaped protrusion, the position of the strip-shaped protrusion is opposite to the strip-shaped chute, and the size matches, so that the water storage tank is clamped in the strip-shaped chute of the support seat through the strip-shaped protrusion;
所述储水箱的内部设置有上下两层,即上水箱和下水箱,上水箱和下水箱之间通过唯一的水箱管路连通,所述水箱管路上设置有电磁阀,所述电磁阀与电子控制箱相连,通过控制电磁阀可以实现上水箱和下水箱的连通或隔离;所述储水箱的外部设置有一出水口和一进水口,所述出水口与下水箱连通,所述进水口与上水箱连通;The inside of the water storage tank is provided with upper and lower layers, that is, an upper water tank and a lower water tank. The control box is connected, and the connection or isolation between the upper water tank and the lower water tank can be realized by controlling the solenoid valve; a water outlet and a water inlet are arranged outside the water storage tank, the water outlet is connected with the lower water tank, and the water inlet is connected with the upper water tank. water tank connection;
所述水泵和水泵控制器均安装在支撑座上,储水箱的出水口通过给水管道与水泵的进水口相连,水泵的排水口与排水管道连通,排水管道的另一端从储水箱的上端接入储水箱的进水口内;所述一号三通球阀安装到给水管道上,所述压力检测仪安装在排水管道上;所述二号三通球阀的第一通道和第二通道串接在排水管道上,第三通道与流量计的第一端连通;流量计的第二端与流量计开关阀门的一端连接,流量计开关阀门的另一端接到上水箱内。The water pump and the water pump controller are all installed on the support base, the water outlet of the water storage tank is connected with the water inlet of the water pump through the water supply pipe, the water outlet of the water pump is connected with the drainage pipe, and the other end of the water storage pipe is connected to the upper end of the water storage tank. In the water inlet of the water storage tank; the No. 1 three-way ball valve is installed on the water supply pipe, and the pressure detector is installed on the drainage pipe; the first channel and the second channel of the No. 2 three-way ball valve are connected in series On the pipeline, the third channel communicates with the first end of the flowmeter; the second end of the flowmeter is connected with one end of the switch valve of the flowmeter, and the other end of the switch valve of the flowmeter is connected to the upper water tank.
本实用新型所述的用于智能变频恒压供水控制系统的水泵测试装置可以自动测量水泵的出水压力,测试项目多样,测试结果准确,可以显著提高整个测试的工作效率。The water pump test device used in the intelligent frequency conversion constant pressure water supply control system described in the utility model can automatically measure the water outlet pressure of the water pump, has various test items, accurate test results, and can significantly improve the working efficiency of the whole test.
附图说明Description of drawings
图1为本实用新型所述水泵测试装置的结构图;Fig. 1 is the structural diagram of the water pump testing device described in the utility model;
图2为储水箱的内部结构图;Fig. 2 is the internal structural diagram of water storage tank;
图中各标号的含义如下:The meanings of the symbols in the figure are as follows:
支撑座1、储水箱2、水泵3、给水管道4、排水管道5、压力检测仪6、一号三通球阀7、二号三通球阀8、流量计开关阀门9、流量计10、脚轮11、支撑柱12、上水箱21、下水箱22、水箱管路23。Support base 1, water storage tank 2, water pump 3, water supply pipe 4, drainage pipe 5, pressure detector 6, No. 1 three-way ball valve 7, No. 2 three-way ball valve 8, flow meter switch valve 9, flow meter 10, casters 11 , support column 12, upper water tank 21, lower water tank 22, water tank pipeline 23.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1-2所示,本实用新型提供了一种用于智能变频恒压供水控制系统的水泵测试装置,包括支撑座1、电子控制箱、储水箱2、水泵3、水泵控制器、给水管道4、排水管道5、压力检测仪6、一号三通球阀7、二号三通球阀8、流量计开关阀门9和流量计10。As shown in Figure 1-2, the utility model provides a water pump test device for an intelligent frequency conversion constant pressure water supply control system, including a support base 1, an electronic control box, a water storage tank 2, a water pump 3, a water pump controller, a water supply Pipeline 4, drainage pipeline 5, pressure detector 6, No. 1 three-way ball valve 7, No. 2 three-way ball valve 8, flow meter switch valve 9 and flow meter 10.
所述支撑座1用于支撑整个水泵测试装置,支撑座1的底部还安装有多个脚轮11,这样便于移动整个测试装置。The support base 1 is used to support the whole water pump test device, and a plurality of casters 11 are installed on the bottom of the support base 1, so as to facilitate the movement of the whole test device.
所述支撑座1的上表面设置有三根竖直的长条形滑槽12。所述储水箱2呈长方体状,其底部卡装在支撑座1的凹槽内,所述储水箱2的侧面设置有三个长条形凸起,所述长条形凸起与长条形滑槽12位置相对、尺寸匹配,使得储水箱2通过所述长条形凸起卡装在支撑座1的长条形滑槽12内,以实现更加稳固的连接。The upper surface of the support base 1 is provided with three vertical elongated sliding grooves 12 . The water storage tank 2 is in the shape of a cuboid, the bottom of which is clamped in the groove of the support seat 1, and the side of the water storage tank 2 is provided with three strip-shaped protrusions, and the strip-shaped protrusions are connected with the strip-shaped slides. The grooves 12 are opposite in position and matched in size, so that the water storage tank 2 is snapped into the elongated slide groove 12 of the support base 1 through the elongated protrusion, so as to achieve a more stable connection.
所述储水箱2的内部设置有上下两层,即上水箱21和下水箱22,上水箱21和下水箱22之间通过唯一的水箱管路23连通,所述水箱管路23上设置有电磁阀,所述电磁阀与电子控制箱相连,通过控制电磁阀可以实现上水箱21和下水箱22的连通或隔离。所述储水箱2的外部设置有一出水口和一进水口,所述出水口与下水箱22连通,所述进水口与上水箱21连通。The inside of the water storage tank 2 is provided with upper and lower layers, that is, an upper water tank 21 and a lower water tank 22, and the upper water tank 21 and the lower water tank 22 are communicated through a unique water tank pipeline 23, and the water tank pipeline 23 is provided with an electromagnetic Valve, the electromagnetic valve is connected with the electronic control box, and the communication or isolation of the upper water tank 21 and the lower water tank 22 can be realized by controlling the electromagnetic valve. The exterior of the water storage tank 2 is provided with a water outlet and a water inlet, the water outlet communicates with the lower water tank 22 , and the water inlet communicates with the upper water tank 21 .
所述水泵3和水泵控制器均安装在支撑座1上,储水箱2的出水口通过给水管道4与水泵3的进水口相连,水泵3的排水口与排水管道5连通,排水管道5的另一端从储水箱2的上端接入储水箱2的进水口内。所述一号三通球阀7安装到给水管道4上,用于通过人工手动开关来模拟现实状况;所述压力检测仪6安装在排水管道5上,用于测试排水管道5上的压力。所述二号三通球阀8的第一通道和第二通道串接在排水管道5上,第三通道与流量计10的第一端连通;流量计10的第二端与流量计开关阀门9的一端连接,流量计开关阀门9的另一端接到上水箱21内。The water pump 3 and the water pump controller are all installed on the support base 1, the water outlet of the water storage tank 2 is connected to the water inlet of the water pump 3 through the water supply pipe 4, the outlet of the water pump 3 is connected with the drain pipe 5, and the other part of the drain pipe 5 One end is connected into the water inlet of the water storage tank 2 from the upper end of the water storage tank 2 . The No. 1 three-way ball valve 7 is installed on the water supply pipeline 4 for simulating the actual situation through manual switching; the pressure detector 6 is installed on the drainage pipeline 5 for testing the pressure on the drainage pipeline 5 . The first passage and the second passage of the No. 2 three-way ball valve 8 are connected in series on the drain pipe 5, and the third passage communicates with the first end of the flowmeter 10; the second end of the flowmeter 10 is connected with the flowmeter switching valve 9 One end is connected, and the other end of the flowmeter switch valve 9 is connected in the upper water tank 21.
所述用于智能变频恒压供水控制系统的水泵测试装置可以实现水泵给水模式、排水模式和压力模式的综合测试。The water pump test device used in the intelligent variable frequency constant pressure water supply control system can realize the comprehensive test of the water pump water supply mode, drainage mode and pressure mode.
在给水模式下,初始条件时下水箱22内充满水,上水箱21内无水,模拟缺水状态;此时水泵控制器接收到对应的电压信号,控制水泵3开始运行给水。一段时间后,下水箱22内无水,上水箱21内充满水,模拟满水状态;此时水泵控制器接收到对应的电压信号,控制水泵3停止运行,打开电磁阀,使上水箱21内的水流入下水箱22内,直至上水箱21内无水,关闭电磁阀。给水模式依上述逻辑循环运行。In the water supply mode, the lower water tank 22 is filled with water and the upper water tank 21 has no water in the initial condition, simulating a water shortage state; at this time, the water pump controller receives the corresponding voltage signal and controls the water pump 3 to start running water supply. After a period of time, there is no water in the lower water tank 22, and the upper water tank 21 is filled with water, simulating a full water state; at this time, the water pump controller receives the corresponding voltage signal, controls the water pump 3 to stop running, and opens the solenoid valve to make the water in the upper water tank 21 The water flows into the lower water tank 22, until there is no water in the upper water tank 21, the electromagnetic valve is closed. The water supply mode operates cyclically according to the above logic.
排水模式下,初始条件时下水箱22内无水,上水箱21内充满水,模拟无水状态,此时水泵控制器接收到对应的电压信号,控制水泵3停止运行。之后,打开电磁阀,使上水箱21内的水流入下水箱22内,直至上水箱21内无水,关闭电磁阀;此时为满水状态;此时水泵控制器接收到对应的电压信号,控制水泵3开始运行排水。排水模式依上述逻辑循环运行。In the drainage mode, the initial condition is that there is no water in the lower water tank 22 and the upper water tank 21 is filled with water, simulating an anhydrous state. At this time, the water pump controller receives a corresponding voltage signal and controls the water pump 3 to stop running. Afterwards, open the electromagnetic valve, make the water in the upper water tank 21 flow in the lower water tank 22, until there is no water in the upper water tank 21, close the electromagnetic valve; at this time, it is a state of full water; at this time, the water pump controller receives the corresponding voltage signal, The water pump 3 is controlled to start running to drain water. The drainage mode operates in a cyclical manner according to the above logic.
压力模式下,关闭流量计开关阀门9,使流量计10读数为0。起始状态下时压力检测仪6的指针位于最小值之上、最大值之下;控制水泵控制器开始工作,当水泵3变为停止状态时,压力检测仪6的读数下降,直至最小值时,水泵控制器停止运行,水泵3重新工作;此后压力检测仪6指针恢复于最小值之上、最大值之下,水泵3继续工作,当压力检测仪6的读数超过最大值,水泵控制器运行,使得水泵3停止。在压力模式下,当下水箱22内无水,上水箱21内充满水时,电子控制箱自动打开电磁阀,使上水箱21内的水流入下水箱22内,直至上水箱21内无水,关闭电磁阀。压力模式依上述逻辑循环运行。In the pressure mode, close the flow meter switching valve 9, so that the reading of the flow meter 10 is 0. In the initial state, the pointer of the pressure detector 6 is above the minimum value and below the maximum value; the water pump controller is controlled to start working, and when the water pump 3 becomes a stop state, the reading of the pressure detector 6 drops until it reaches the minimum value , the water pump controller stops running, and the water pump 3 restarts; after that, the pointer of the pressure detector 6 returns above the minimum value and below the maximum value, and the water pump 3 continues to work. When the reading of the pressure detector 6 exceeds the maximum value, the water pump controller operates , so that the water pump 3 stops. In the pressure mode, when there is no water in the lower water tank 22 and the upper water tank 21 is full of water, the electronic control box will automatically open the solenoid valve to allow the water in the upper water tank 21 to flow into the lower water tank 22 until there is no water in the upper water tank 21 and close the valve. The electromagnetic valve. The pressure mode operates in a cyclical manner according to the above logic.
本实用新型可改变为多种方式对本领域的技术人员是显而易见的,这样的改变不认为脱离本实用新型的范围。所有这样的对所述领域的技术人员显而易见的修改,将包括在本权利要求的范围之内。It is obvious to those skilled in the art that the present utility model can be changed in many ways, and such changes are not considered to depart from the scope of the present utility model. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.
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CN110176175A (en) * | 2018-11-22 | 2019-08-27 | 镇江华瑞节能科技有限公司 | A kind of fluid system that can simulate operating condition |
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