Utility model content
Device of the present utility model provides a kind of precast concrete beam column grinding tool of steel construction, overcomes industrialized level
The drawback such as low, energy consumption high pollution is big.This utility model adopts steel construction, and intensity is big, the concrete prefabricated element rule of manufacture, produces
Quality is high.
According to the first embodiment of the present utility model, there is provided a kind of precast concrete beam post mold:
A kind of precast concrete beam post mold, including mold system, pedestal, rail system, pedestal is arranged on the ground, rail
Road system is arranged on pedestal.Mold system includes fixing mould, moves moulds and bed die.Fixing mould is arranged on pedestal.
Move moulds and be arranged on rail system.Bed die is laid on rail system, and bed die is connected and mould and moves moulds.
Fixing mould be arranged in parallel with moving moulds.
In this utility model, pedestal includes the I-steel of 2 or more than 2, and I-steel be arranged in parallel.
Preferably, being provided with crossbeam between adjacent I-steel, crossbeam connects adjacent I-steel.
In this utility model, rail system includes guide rod, guide pin bushing.The two ends of guide rod vertically connect adjacent two I-shaped
Steel.Guide pin bushing is enclosed within guide rod, and guide pin bushing can slide on guide rod.
Preferably, guide pin bushing inwall is formed around one layer of nylon.
Preferably, rail system includes guide rod, guide pin bushing and guide rail bearing.Guide rail bearing is arranged on pedestal.Guide rod
Two ends are connected on guide rail bearing and perpendicular to I-steel.Guide pin bushing is enclosed within guide rod, and guide pin bushing can slide on guide rod.
In this utility model, fixing mould includes supporting steel and fixed side form.Supporting steel is arranged on pedestal.Affixed side
Mould is arranged on supporting steel.
Preferably, fixing mould also includes dividing plate.Dividing plate is connected side form.
In this utility model, move moulds including mobile side form and mobile side form seat.Mobile side form seat is arranged on guide pin bushing
On.Mobile side form is arranged on mobile side form seat.
In this utility model, moving moulds gripper shoe and the shrouding of also include.Gripper shoe is fixedly connected mobile side form and shifting
Dynamic side form seat.Shrouding is connected to same one end of mobile side form and fixed side form.
Preferably, mould moves moulds including two sets.Move moulds and be separately positioned on the both sides of fixing mould.Stent
Tool includes two pieces of fixed side forms.Fixed side form is separately positioned on the both sides of supporting steel.Dividing plate is arranged between two pieces of fixed side forms
And connect two pieces of fixed side forms.
Preferably, fixing mould also includes base plate and panel.Base plate is arranged on the bottom of two pieces of fixed side forms.Panel sets
Put on the top of two pieces of fixed side forms.
Preferably, mould also includes hydraulic system.Hydraulic system includes hydraulic jack and Hydraulic Station.The one of hydraulic jack
End is connected on mould or guide rail bearing, on the mobile side form of the other end of hydraulic jack connection or guide pin bushing, Hydraulic Station and hydraulic pressure
Oil cylinder connects.
Preferably, mould also includes control system.Control system is connected with hydraulic system.And control Hydraulic Station and liquid
Compressing cylinder.
Preferably, mould also includes vibrating motor.Vibrating motor is arranged in fixing mould.
According to this utility model provide second embodiment, there is provided a kind of molding methods of precast concrete beam column or
Using as claim-any one of method of the precast concrete beam post mold to mold precast concrete beam column, it is described
Method is comprised the following steps:
(1) according to the width of precast concrete beam column, die width, the position of the mobile side form of setting are designed;
(2) hydraulic system is started by control system, mobile side form is to setting position;
(3) bed die is laid on the rail system between mobile side form and fixed side form;
(4) according to the length of precast concrete beam column, two blocks of shroudings is separately fixed at into mobile side form and side form is fixed
Two ends;
(5) Vibration on Start-up motor, starts to pour.
In this utility model, fixing mould is fixedly mounted on pedestal, can be screwed connection, welding, be glued
The mode such as connect.Mobile side form is fixedly connected on guide pin bushing, can be screwed the modes such as connection, welding, bonding.Bed die is put down
It is layered on rail system, is movable, according to production needs, the bed die of respective width is set, after adjusting mobile side form, by bed die
It is placed on guide rod, is just placed on the centre of mobile side form and fixed side form, and positioned at mobile side form and the bottom of fixed side form
Portion.Mobile side form and fixation side form be in the longitudinal direction it is parallel, and parallel with the length direction of I-steel.
In this utility model, pedestal includes the I-steel of 2 or more than 2, and all of I-steel is in length side
To parallel.For example:Pedestal includes 2 I-steel, and 2 I-steel are arranged on the bottom of the left and right sides of whole set of die, and centre is used
Crossbeam connects.Pedestal includes 3 I-steel, and 3 I-steel are arranged on the bottom of the left, center, right of whole set of die, centre crossbeam
Connection.According to actual needs, it is many if the width of whole set of die very wide (such as more than 2 meters), can arrange 4-10 bar I-steel
The setting of bar I-steel, can bear heavy weight prefabricated components.Or the height of prefabricated components is higher, cause the needs of mould
Ability to bear it is very big, it is also possible to I-steel is set more.Equally, crossbeam can also need to arrange varying number according to production, horizontal
Beam action is to reinforce I-steel so that whole set of die is stable, while increasing the ability to bear of pedestal.
In this utility model, the length of I-steel is 0.5-50m, more preferably preferably 1-30m, 1.5-20m, enters one
Step is preferably 2-20m.
In this utility model, the width of bed die is 0.2-10m, preferably preferably 0.3-8m, 0.5-6m, preferably
0.6-5.5m, more preferably 1-5m, more preferably 1.2-4m, more preferably 1.5-3m.
In this utility model, the spacing or gap between adjacent I-steel be 0.1-10m, preferably 0.5-8m, it is more excellent
Elect 1-5m, more preferably 1.5-3m as.
In this utility model, the spacing or gap between adjacent beams be 0.1-10m, preferably 0.5-8m, more preferably
For 1-5m, more preferably 1.5-3m.
In this utility model, guide pin bushing is inserted in guide rod, and guide pin bushing can slide on guide rod.Relative to the length of I-steel
Degree direction, guide pin bushing can horizontally slip on guide rod.
In this utility model, guide pin bushing inwall is formed around one layer of nylon.Nylon sliding sleeve excellent wear-resisting property, can effectively drop
The coefficient of friction that low cylindrical guide is produced when sliding, makes slide more steadily facilitate.
In this utility model, the effect of dividing plate is two pieces of fixed side forms of connection, plays reinforcement effect.Gripper shoe fixes movement
Side form and mobile side form seat, play reinforcement effect.
In this utility model, whole set of die can include a set of fixing mould and it is a set of move moulds, fixing mould and
The side by side parallel that moves moulds is arranged.For example, fixing mould moves moulds on right side in left side, and the fixed side form of fixing mould is consolidated
It is scheduled on pedestal, the mobile side form for moving moulds is fixed on guide pin bushing, and guide pin bushing can be moved left and right on guide rod, be moved as needed
Dynamic mobile side form, mobile side form, fixed side form, bed die, shrouding constitute a set of concrete prefabricated element mould with a cavity
Tool.Same design, can move moulds in left side with fixing mould on right side.
In this utility model, whole set of die can also move moulds including a set of fixing mould and two sets, fixing mould
Side by side parallel is arranged with moving moulds, and two sets move moulds and are separately positioned on the left and right sides of fixing mould, fixing mould setting
Two sets of centres for moving moulds.The fixed side form of fixing mould is fixed on pedestal, and fixing mould is provided with two pieces of mobile fixations
Side form, two pieces of fixed side forms are arranged on support base and positioned at the left and right sides of support base, the fixed side form on the left side is near left
Side moves moulds, fixed side form the moving moulds near the right on the right.The left and right sides is equipped with guide track system, if a whole set of
Mould is provided only with two I-steel, is often provided with two guide pin bushings with guide rod;If whole set of die be provided with 3 with or 3 with more than works
Word steel, every guide rod is provided with a guide pin bushing.The mobile side form for moving moulds is fixed on guide pin bushing, and guide pin bushing can be left on guide rod
Move right, as needed mobile mobile side form, two pieces of mobile side forms, two pieces of fixed side forms, bed dies, shrouding composition is a set of has two
The concrete prefabricated element mould of individual cavity.And according to production needs, the size of two cavitys can be with identical, it is also possible to not phase
Together.
In this utility model, base plate is arranged on the low side of fixed side form, rise fixing mould and protection mould in the middle of other
The effect of part.Panel is arranged on the top of fixed side form, plays other parts in the middle of fixing mould and protection mould.
In this utility model, hydraulic system is the common equipment of prior art.Hydraulic system is used for into this utility model
Device in, because the specification of concrete prefabricated element is very big, and device of the present utility model is steel construction, mobile side form
Weight is very big, artificial mobile inconvenient, and mobile position is inaccurate, while manually mobile efficiency is low, this utility model is adopted
With hydraulic system, a section of hydraulic jack is fixed on fixing mould or guide rail bearing, and the other end is fixed on mobile side form or leads
Put.Because fixing mould and guide rail bearing are all fixed, mobile side form is fixed on guide pin bushing, and the two ends of hydraulic jack can be with
Select to fix.Length direction of the installation direction of hydraulic jack perpendicular to mobile side form.Hydraulic jack in the presence of Hydraulic Station,
Can freely stretch, move left and right so as to pin down mobile side form, adjust mobile side form and fix the distance between side form.If mould
Tool include it is a set of move moulds, one piece of mobile side form is by a set of HYDRAULIC CONTROL SYSTEM.If mould moves moulds including two sets, two
Block movement side form can be by a set of HYDRAULIC CONTROL SYSTEM, and hydraulic jack extends or while shorten simultaneously, so as to two pieces of mobile side forms
Then simultaneously away from fixed side form or while near fixed side form, two equirotal cavitys of acquisition.If mould includes two sets
Move moulds, two pieces of mobile side forms can also respectively control one piece of mobile side by two sets of HYDRAULIC CONTROL SYSTEMs, two sets of hydraulic systems
Mould, the mobile side form of the left and right sides can be moved individually, obtain two sizes.The same cavity or two it is in different size
Cavity.
In this utility model, hydraulic system includes 1-100 hydraulic jack, and preferred 2-50 hydraulic jack more has choosing
3-20 hydraulic jack.If whole set of die moves moulds including a set of, a Hydraulic Station is provided with.If whole set of die includes
Two sets move moulds, then be provided with two Hydraulic Stations.Hydraulic Station connects hydraulic jack by hydraulic oil pipe.
In this utility model, control system is for controlling Hydraulic Station, so as to the movement for controlling to move side form.
In this utility model, the effect of vibrating motor is that the air for excluding inside concrete makes concrete formation more steady
It is fixed.Vibration motor is arranged on the intracavity between the fixed side form of fixing mould.
In this utility model, the part or part not illustrated is part common to those skilled in the art or zero
Part.
Compared with prior art, this utility model has following Advantageous Effects:
1st, device of the present utility model adopts steel construction, eliminates the use of wooden model.Concrete is manufactured in prior art pre-
The wooden model of component processed is difficult recycling, causes greatly waste, and device of the present utility model overcomes that industrialized level is low, energy
The consumption drawback such as high pollution is big.
2nd, concrete prefabricated element is heavy construction structure, is manufactured with wooden model, due to rigid strong, the casting process of wooden model
In be easily deformed, cause the concrete prefabricated element for manufacturing irregular, increase manufacturing cost, or even poor safety performance.This practicality
New employing steel construction, intensity is big, and the concrete prefabricated element rule of manufacture, product quality is high.
3rd, with Wooden Pattern Making concrete prefabricated element complex operation, production is slow, inefficiency, device of the present utility model
Simple to operate, easy molding, construction duration is short, and production efficiency is high.
4th, in this utility model, guide pin bushing inwall is formed around one layer of nylon.Nylon sliding sleeve excellent wear-resisting property, can be effective
The coefficient of friction produced when cylindrical guide slides is reduced, slide is more steadily facilitated.
5th, dividing plate, gripper shoe are provided with device of the present utility model, play reinforcement effect.
6th, device of the present utility model is using hydraulic system and control system, movement side form conveniently moving, and movement
Position is inaccurate.
7th, this utility model employs vibrating motor, and can exclude the air of inside concrete makes concrete formation more steady
It is fixed.
Specific embodiment
According to the first embodiment of the present utility model, there is provided a kind of precast concrete beam post mold:
A kind of precast concrete beam post mold, including mold system 1, pedestal 2, rail system 3, pedestal 2 is arranged on ground
On, rail system 3 is arranged on the base 2.Mold system 1 includes fixing mould 4, move moulds 5 and bed die 6.Fixing mould 4 sets
Put on the base 2.Move moulds and 5 be arranged on rail system 3.Bed die 6 is laid on rail system 3, and the connection of bed die 6 is solid
Fixed mold 4 and move moulds 5.Fixing mould 4 and moving moulds 5 be arranged in parallel.
In this utility model, the width of bed die 6 is 0.2-10m, preferably preferably 0.3-8m, 0.5-6m, preferably
0.6-5.5m, more preferably 1-5m, more preferably 1.2-4m, more preferably 1.5-3m.
In this utility model, pedestal 2 includes the I-steel 201 of 2 or more than 2.I-steel 201 be arranged in parallel.
Preferably, being provided with crossbeam 202 between adjacent I-steel 201, crossbeam 202 connects adjacent I-steel 201.
In this utility model, rail system 3 includes guide rod 301, guide pin bushing 302.The two ends of guide rod 301 vertically connect adjacent
Two I-steel 201.Guide pin bushing 302 is enclosed within guide rod 301, and guide pin bushing 302 can slide on guide rod 301.
Preferably, the inwall of guide pin bushing 302 is formed around one layer of nylon.
In this utility model, rail system 3 includes guide rod 301, guide pin bushing 302 and guide rail bearing 303.Guide rail bearing 303
Arrange on the base 2.The two ends of guide rod 301 are connected on guide rail bearing 303 and perpendicular to I-steel 201.Guide pin bushing 302 is enclosed within
On guide rod 301, and guide pin bushing 302 can slide on guide rod 301.
In this utility model, fixing mould 4 includes supporting steel 401 and fixed side form 402.Supporting steel 401 is arranged on base
On seat 2.Fixed side form 402 is arranged on supporting steel 401.
Preferably, fixing mould 4 also includes dividing plate 405, dividing plate 405 is connected side form 402.
In this utility model, 5 are moved moulds including mobile side form 501 and mobile side form seat 502.Mobile side form seat 502
It is arranged on guide pin bushing 302.Mobile side form 501 is arranged on mobile side form seat 502.
In this utility model, 5 are moved moulds also including gripper shoe 503 and shrouding 504.Gripper shoe 503 is fixedly connected shifting
Dynamic side form 501 and mobile side form seat 502.Shrouding 504 is connected to same one end of mobile side form 501 and fixed side form 402.
In this utility model, mould moves moulds 5 including two sets.Move moulds and 5 be separately positioned on the two of fixing mould 4
Side.Fixing mould 5 includes two pieces of fixed side forms 402.Fixed side form 402 is separately positioned on the both sides of supporting steel 401.Dividing plate 405
It is arranged between two pieces of fixed side forms 402 and connects two pieces of fixed side forms 402.
Preferably, fixing mould 4 also includes base plate 403 and panel 404.Base plate 403 is arranged on two pieces of fixed side forms 402
Bottom.Panel 404 is arranged on the top of two pieces of fixed side forms 402.
Preferably, mould also includes hydraulic system 7.Hydraulic system 7 includes hydraulic jack 701 and Hydraulic Station 702.Hydraulic pressure
One end of oil cylinder 701 is connected on mould 4 or guide rail bearing 303, the mobile side form 501 of other end connection of hydraulic jack 701
Or on guide pin bushing 302, Hydraulic Station 702 is connected with hydraulic jack 701.
Preferably, mould also includes control system 8.Control system 8 is connected with hydraulic system 7, and controls Hydraulic Station
702 and hydraulic jack 701.
Preferably, mould also includes vibrating motor 9, vibrating motor 9 is arranged in fixing mould 4.
According to second embodiment that this utility model is provided, there is provided a kind of molding methods of precast concrete beam column,
That is, a kind of method that precast concrete beam column is molded using precast concrete beam post mold, the method comprising the steps of:
(1) according to the width of precast concrete beam column, die width, the position of the mobile side form 501 of setting are designed;
(2) hydraulic system 7 is started by control system 8, mobile side form 501 is to setting position;
(3) bed die 6 is laid on the rail system 3 between mobile side form 501 and fixed side form 402;
(4) according to the length of precast concrete beam column, two blocks of shroudings 504 are separately fixed at into mobile side form 501 and are fixed
The two ends of side form 402;
(5) Vibration on Start-up motor 9, starts to pour.