CN206084385U - Integrated welding is with C shaped steel shaping line that punches a hole - Google Patents
Integrated welding is with C shaped steel shaping line that punches a hole Download PDFInfo
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- CN206084385U CN206084385U CN201621025558.6U CN201621025558U CN206084385U CN 206084385 U CN206084385 U CN 206084385U CN 201621025558 U CN201621025558 U CN 201621025558U CN 206084385 U CN206084385 U CN 206084385U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses an integrated welding is with C shaped steel shaping line that punches a hole, the solenoid that should punch a hole draw together the controller of following steel sheet feed direction and setting gradually sheet material levelling machine, dull and stereotyped cutter, little limit make -up machine, die -cut breach mould, hydraulic pressure cutter and side part forming machine and being used for above -mentioned each equipment cooperation operation of automatic control. Above -mentioned integrated welding is with C shaped steel shaping line that punches a hole has following advantage through the machine tooling of the production line first line of a couplet with the tip breach of C shaped steel before the assembly welding: 1 )Adopt the integrative automatic processing of production line, the area occupied is little, save the labour, and machining efficiency is high, 2 )Utilize former quick -witted hydraulic system to punch a hole and cut, intermittent type uses, the energy saving, and the position size is accurate, straight burr -free, die -cut waste material is recoverable recycles, the environment is pollution -free, and fail safe nature is high.
Description
Technical field
This utility model belongs to integrated shaped steel process technology, more particularly, to a kind of integrated welding C-type steel forming and punching
Line.
Background technology
Its own advantages of integrated shaped steel Residential Buildings obtain certain accreditation in work progress, front with wide application
Scape.Refer to shown in Fig. 1 and Fig. 2, Fig. 1 is the structural representation of the integrated shaped steel by the integrated welding of C-type steel;Fig. 2 is single
The end view of root C-type steel.The integrated section bar of this kind of form, after the completion of welding, is weak mutability at the opening at its both ends
Shape position, it is therefore desirable to open up breach at the both ends of integrated section bar, is inserted into reinforcing plate in breach and is welded, reinforcing plate
Booster action is not only acted as, and the end of each C-type steel is connected as one.
At present, traditional mode for opening up breach carries out pneumatic cutting using group postwelding strange land mostly.This mode is present
Following shortcoming:
1) the integrated section bar lifting of group postwelding is cut to special workshop by workman, needs to take one or two car
Between, inefficiency is lavished labor on;
2) by artificial drilling, gas cutting breach.Not only gap is big for gas cutting, it is impossible to which accurate, burr are serious;And after gas cutting
Steel disc residue becomes rubbish, pollutes with gas fume;Need oxygen, acetylene gas simultaneously, belong to flammable explosive gas, exist certain
Potential safety hazard.
Utility model content
The purpose of this utility model is to provide a kind of integrated welding C-type steel forming and punching line, and which is in the integrated spelling of C-type steel
To its machining gap before weldering, with high in machining efficiency, machining accuracy it is high, save labour force and little floor space the characteristics of, to solve
The problems referred to above that certainly the integrated shaped steel work in-process of c-type is present in prior art.
It is that, up to this purpose, this utility model is employed the following technical solutions:
A kind of integrated welding C-type steel forming and punching line, which includes being disposed with plate smoothing along steel plate feedstock direction
Machine, little edge forming machine, punching breach mould, hydraulic shearing machine and side part forming machine and for automatically controlling above-mentioned each equipment association
The controller that work runs.Especially, the bottom of the punching breach mould and hydraulic shearing machine is provided with line slideway, drives
Device drive it is described punching breach mould can track with hydraulic shearing machine be reciprocatingly arranged at little edge forming machine and side into
Between type machine.
Especially, the punching breach mould includes upper die and lower die, and the upper mould includes top mold frame, the top mold frame
Top is provided with as the hydraulic jack for driving, and the two bottom sides of the top mold frame are correspondingly arranged on for rushing two side openings
Side punch, and the bottom of the top mold frame be provided between two side punch two for rush central indentation centres it is convex
Mould, punch interval setting in the middle of two, the lower mould include die shoe, respective side punch and middle punch on the die shoe
It is respectively arranged with die in the middle of two side dies and two.
Especially, regulating bolt is provided with the top mold frame on the outside of the side punch, the regulating bolt connects
Fixed block is connect, the fixed block is connected with the side punch and side die, and guide holder is provided with the die shoe, described
Side die is detachably secured in the guide holder, and regulating bolt adjusts the side punch and side die along guide holder
Move horizontally.
Especially, the middle die is rotatablely arranged on the die shoe, and its end face is opened along same circumferencial direction
Even number jet-bedding is provided with, the specification of the even number jet-bedding is different, and two jet-beddings of same size are right with middle die center
Point symmetry is claimed to arrange, the middle die is turned an angle carries out specification adjustment, described two middle punch are by fixing
Plate is removably fixed in the top mold frame, by changing the fixed plate for installing punch in the middle of different size come to middle punch
Carry out specification adjustment.
Especially, it is provided with for the submodule of pilot hole is rushed on steel plate on the punching breach mould.
Especially, plate cutters, the flat board are additionally provided between the sheet flattening machine and the little edge forming machine
Cutter is used for Punching Line and the joints shear of two pieces of plate material is alignd when plate specification cut-out sheet material or splicing is changed.
The beneficial effects of the utility model are that integrated welding C-type steel forming and punching line, incites somebody to action compared with prior art
The end notches of C-type steel are before group weldering by the machining of the production line first line of a couplet with advantages below:
1) processed using production line one automatically, area occupied is little, save labour force, high in machining efficiency;
2) it is punched out and shears using former machine hydraulic system, intermittently use, energy saving, position dimension is accurate, straight
Without burr;The recyclable recycling of waste material die cutting;Environmental nonpollution, security reliability are high.
Description of the drawings
Fig. 1 is the structural representation of the integrated shaped steel by the integrated welding of C-type steel;
Fig. 2 is the end view of single C-type steel;
Fig. 3 is the structural representation of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
Figure;
Fig. 4 is the punching breach of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
The front view of mould;
Fig. 5 is the punching breach of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
The structural representation of the middle die of mould;
Fig. 6 is the little side of steel plate of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
State diagram after molding;
Fig. 7 is the steel plate punching of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
State diagram after breach;
Fig. 8 is the steel plate hydraulic pressure of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
State diagram after cut-out;
Fig. 9 is the side edge of steel plate of the integrated welding C-type steel forming and punching line that this utility model specific embodiment 1 is provided
State diagram after molding.
Specific embodiment
The technical solution of the utility model is further illustrated below in conjunction with the accompanying drawings and by specific embodiment.
Refer to shown in Fig. 3 to Fig. 5, in the present embodiment, a kind of integrated welding C-type steel forming and punching line is included along steel plate
Feedstock direction is disposed with sheet flattening machine 1, plate cutters 2, little edge forming machine 3, punching breach mould 4, hydraulic cutter
Machine 5 and side part forming machine 6 and the controller for automatically controlling above-mentioned each equipment cooperating operation.The punching breach mould 4
Line slideway is provided with the bottom of hydraulic shearing machine 5, driving means drive the punching breach mould 4 and hydraulic shearing machine
5 can track and reciprocatingly be arranged between little edge forming machine 3 and side part forming machine 4.Above-mentioned sheet flattening machine 1, flat plate shear
Machine 2, little edge forming machine 3, hydraulic shearing machine 5 and side part forming machine 6 are conventional plates forming equipment.During normal work, institute
It is idle to state plate cutters 2, when Punching Line needs to change plate specification, is cut off sheet material by plate cutters 2,
Also when two plates are spliced, spliced after had one's hair trimmed by the end of two plates.
The punching breach mould 4 includes upper die and lower die, and the upper mould includes top mold frame 7, the top of the top mold frame 7
It is provided with as the hydraulic jack 8 for driving, the two bottom sides of the top mold frame 7 are correspondingly arranged on the side for two side openings of punching
Side punch 9, and the bottom of the top mold frame 7 is provided with two centres for rushing central indentation between two side punch 9
Punch 10,10 interval setting of punch in the middle of two, the lower mould include die shoe 11, respective side punch on the die shoe 11
9 are respectively arranged with dies 13 in the middle of two side dies 12 and two with middle punch 10.
The outside of the side punch 9 is provided with regulating bolt 14 in the top mold frame 7, the regulating bolt 14 connects
Fixed block, the fixed block are connected with the side punch 9 and side die 12, are provided with guide holder on the die shoe 11
15, the side die 12 is detachably secured in the guide holder 15, and regulating bolt 14 adjusts the side punch 9 and side
Edge die 12 is moved horizontally along guide holder 15, to adjust the spacing between two sets of side punch 9 and side die 12, to different wide
The steel plate of degree is processed.
The middle die 13 is rotatablely arranged on the die shoe 11, and its end face is offered along same circumferencial direction
Six jet-beddings 16, the dimensions of six jet-beddings 16 are different, and two jet-beddings 16 of same size are with 13 center of middle die
It is symmetrical arranged for point of symmetry, the middle die 13 is rotated certain 60 ° can be adjusted the applicable specification of middle die 13
Whole, described two middle punch 10 are removably fixed in the top mold frame 7 by fixed plate 17, install different by changing
In the middle of specification the fixed plate 17 of punch 10 come carry out middle punch 10 specification adjust.
The punching breach mould 4 can be also added as needed for the submodule of C-type steel pilot hole is rushed on steel plate.
Refer to shown in Fig. 6 to Fig. 9, the concrete technology of above-mentioned integrated welding C-type steel forming and punching line includes following step
Suddenly:
1) plate smoothing:Sheet stock is smoothed by sheet flattening machine 1;
2) little edge forming:The both sides Edge Bend of the steel plate after smoothed by plate forms little side 18;
3) it is punched breach:Two sides of the steel plate after little edge forming are symmetrically rushed side by punching breach mould 4 to open
Mouth 19, and two central indentations 20, described two central indentations 20 and two side openings are rushed between two side openings 19
19 are centrally located on same straight line;Described two central indentations 20 are the strip hole that two ends are circular arc, and described two
20 side Jun Chong of central indentation has an arc groove 21, and the arc groove 21 is located on the midpoint along its length of central indentation 20;
Can also carry out as needed on the steel plate after by little edge forming, rushing the operation of pilot hole in the operation, the operation with punching side
Opening and central indentation operation are synchronously carried out.
4) hydraulic cutting:By hydraulic shearing machine 5 by the steel plate being punched after breach along two central indentations 20 and two sides
The center line of side opening 19 is cut off, and forms the steel plate that both ends are respectively provided with breach;
5) edge forming:By side part forming machine 6 by the steel plate after hydraulic cutting along 20 position of described two central indentations
Bending is carried out, two sides 22 are formed.
Above-mentioned integrated welding C-type steel forming and punching line can be used alone, it is often more important that can be matched in C-type steel integrated
On the production line of shaped steel, guarantee is provided to realize that the high efficiency full-automatic assembly line of integrated shaped steel is produced.
Above example simply elaborates ultimate principle of the present utility model and characteristic, and this utility model does not receive above-mentioned example
Limit, on the premise of without departing from this utility model spirit and scope, this utility model also has various change and change, these changes
Change and change and both fall within the range of claimed this utility model.
Claims (7)
1. a kind of integrated welding C-type steel forming and punching line, it is characterised in which includes being disposed with along steel plate feedstock direction
Sheet flattening machine, little edge forming machine, punching breach mould, hydraulic shearing machine and side part forming machine and above-mentioned for automatically controlling
The controller of each equipment cooperating operation.
2. integrated welding according to claim 1 C-type steel forming and punching line, it is characterised in that the punching breach mould
The bottom of tool and hydraulic shearing machine is provided with line slideway, and driving means drive the punching breach mould and hydraulic shearing machine
Can track and reciprocatingly be arranged between little edge forming machine and side part forming machine.
3. integrated welding according to claim 1 and 2 C-type steel forming and punching line, it is characterised in that the punching breach
Mould includes upper die and lower die, and the upper mould includes top mold frame, is provided with as the hydraulic oil for driving at the top of the top mold frame
Cylinder, the two bottom sides of the top mold frame are correspondingly arranged on the side punch for two side openings of punching, and the bottom of the top mold frame
Portion is provided with two between two side punch for rushing middle the punch of central indentation, two centre punch interval settings,
The lower mould includes die shoe, on the die shoe respective side punch and middle punch be respectively arranged with two side dies and
Die in the middle of two.
4. integrated welding according to claim 3 C-type steel forming and punching line, it is characterised in that in the top mold frame in
Regulating bolt, the regulating bolt connection fixing block, the fixed block and the side are provided with the outside of the side punch
Punch and the connection of side die, are provided with guide holder on the die shoe, the side die is detachably secured to described leading
Into seat, regulating bolt adjusts the side punch and side die is moved horizontally along guide holder.
5. integrated welding according to claim 3 C-type steel forming and punching line, it is characterised in that the middle die can
It is rotatably arranged on the die shoe, its end face offers even number jet-bedding, the even number jet-bedding along same circumferencial direction
Specification it is different, two jet-beddings of same size are symmetrical arranged with middle die center as point of symmetry, described two middle punch
Removably it is fixed in the top mold frame by fixed plate.
6. integrated welding according to claim 1 C-type steel forming and punching line, it is characterised in that the punching breach mould
It is provided with tool for the submodule of pilot hole is rushed on steel plate.
7. integrated welding according to claim 1 C-type steel forming and punching line, it is characterised in that the sheet flattening machine
Plate cutters are additionally provided between the little edge forming machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621025558.6U CN206084385U (en) | 2016-08-31 | 2016-08-31 | Integrated welding is with C shaped steel shaping line that punches a hole |
Applications Claiming Priority (1)
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CN201621025558.6U CN206084385U (en) | 2016-08-31 | 2016-08-31 | Integrated welding is with C shaped steel shaping line that punches a hole |
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CN206084385U true CN206084385U (en) | 2017-04-12 |
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CN201621025558.6U Active CN206084385U (en) | 2016-08-31 | 2016-08-31 | Integrated welding is with C shaped steel shaping line that punches a hole |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217053A (en) * | 2016-08-31 | 2016-12-14 | 无锡市光彩机械制造有限公司 | A kind of integrated welding C-type steel forming and punching line and processing technique |
WO2018041223A1 (en) * | 2016-08-31 | 2018-03-08 | 无锡市光彩机械制造有限公司 | Steel sheet gap-punching die |
CN111230505A (en) * | 2020-01-17 | 2020-06-05 | 上海常青钣金机箱制造有限公司 | Copper bar punching and shearing machine |
-
2016
- 2016-08-31 CN CN201621025558.6U patent/CN206084385U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217053A (en) * | 2016-08-31 | 2016-12-14 | 无锡市光彩机械制造有限公司 | A kind of integrated welding C-type steel forming and punching line and processing technique |
WO2018041223A1 (en) * | 2016-08-31 | 2018-03-08 | 无锡市光彩机械制造有限公司 | Steel sheet gap-punching die |
WO2018041222A1 (en) * | 2016-08-31 | 2018-03-08 | 无锡市光彩机械制造有限公司 | C-shaped steel forming and punching production line and processing technique therefor |
CN111230505A (en) * | 2020-01-17 | 2020-06-05 | 上海常青钣金机箱制造有限公司 | Copper bar punching and shearing machine |
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