CN206084249U - Installation scaffold weldment of sandy beach rear of a vehicle portion frock - Google Patents

Installation scaffold weldment of sandy beach rear of a vehicle portion frock Download PDF

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Publication number
CN206084249U
CN206084249U CN201621048351.0U CN201621048351U CN206084249U CN 206084249 U CN206084249 U CN 206084249U CN 201621048351 U CN201621048351 U CN 201621048351U CN 206084249 U CN206084249 U CN 206084249U
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China
Prior art keywords
support seat
mounting bracket
clamp arm
welding tooling
front support
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Expired - Fee Related
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CN201621048351.0U
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Chinese (zh)
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赵正东
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Lifan Technology Group Co Ltd
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Lifan Industry Group Co Ltd
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Abstract

The utility model discloses an installation scaffold weldment of sandy beach rear of a vehicle portion frock, including the workstation, set up front support seat and back supporting seat on this workstation, the last articulated tight arm of fore -clamp that sets up along workstation length direction that has of front support seat, the tight arm of this fore -clamp are connected with the tight arm of this fore -clamp of drive and press from both sides the forerunner actuating cylinder who tightly operates, articulated on the back supporting seat have along the tight arm of back clamp of workstation width direction setting to it presss from both sides the rear -guard actuating cylinder that tight arm pressed from both sides tight operation to be connected with this back of drive, be equipped with at least one locating pin in the one side that is close to front support seat on the back supporting seat. The utility model discloses reliable location in the time of can guaranteeing the installation scaffold weldment of sandy beach rear of a vehicle portion has compact structure, convenient operation, advantages such as degree of automation height.

Description

沙滩车尾部安装支架焊接工装ATV rear mounting bracket welding tooling

技术领域technical field

本实用新型涉及车辆零部件制造技术领域,具体涉及一种沙滩车尾部安装支架焊接工装。The utility model relates to the technical field of vehicle component manufacturing, in particular to a welding tool for mounting brackets at the rear of an ATV.

背景技术Background technique

沙滩车又名四轮全地形车,英文缩写为ATV,由于其极富运动感的外观造型及优异的越野性能,深受广大户外运动爱好者的青睐。受整车外观影响,沙滩车车身钣金件结构通常都不规则,使得生产过程中,尤其是焊接时,装夹难度大。其中,沙滩车尾部安装支架,由于各定位面不平整,且焊接位置特殊,一直是沙滩车钣金件焊接中的一大难点,传统装夹工装难以保证对该安装支架的可靠定位,容易导致焊接缺陷,影响产品质量。ATV, also known as four-wheel all-terrain vehicle, is abbreviated as ATV in English. Due to its extremely sporty appearance and excellent off-road performance, it is favored by the majority of outdoor sports enthusiasts. Affected by the appearance of the whole vehicle, the structure of the sheet metal parts of the ATV body is usually irregular, which makes it difficult to clamp during the production process, especially during welding. Among them, the mounting bracket at the rear of the ATV has always been a major difficulty in the welding of sheet metal parts of the ATV due to uneven positioning surfaces and special welding positions. Traditional clamping tools are difficult to ensure reliable positioning of the mounting bracket, which can easily cause Welding defects affect product quality.

实用新型内容Utility model content

有鉴于此,本实用新型提供一种沙滩车尾部安装支架焊接工装,以解决沙滩车尾部安装支架焊接时的装夹定位问题。In view of this, the utility model provides a welding tool for the mounting bracket at the rear of the beach vehicle to solve the problem of clamping and positioning during welding of the mounting bracket at the rear of the beach vehicle.

其技术方案如下:Its technical scheme is as follows:

一种沙滩车尾部安装支架焊接工装,包括工作台、设置在该工作台上的前支撑座和后支撑座,前支撑座上铰接有沿工作台长度方向设置的前夹紧臂,该前夹紧臂连接有驱动该前夹紧臂进行夹紧操作的前驱动气缸,所述后支撑座上铰接有沿工作台宽度方向设置的后夹紧臂,并连接有驱动该后夹紧臂夹紧操作的后驱动气缸,所述后支撑座上在靠近前支撑座的一侧设有至少一个定位销。A welding tool for installing brackets at the rear of an ATV, including a workbench, a front support seat and a rear support seat arranged on the workbench, the front support seat is hinged with a front clamping arm arranged along the length of the workbench, the front clamp The clamping arm is connected with a front drive cylinder that drives the front clamping arm for clamping operation, and the rear support seat is hinged with a rear clamping arm arranged along the width direction of the workbench, and is connected with a drive cylinder for clamping the rear clamping arm. The operating rear drive cylinder, the rear support base is provided with at least one positioning pin on the side close to the front support base.

焊接时,将沙滩车尾部安装支架放置到工作台上,利用前后设置的前支撑座和后支撑座支撑,定位销对其进行定位,再通过前后夹紧臂夹紧,能够将该安装支架牢靠地固定在焊接工装上,方便后续焊接操作。When welding, place the mounting bracket at the rear of the ATV on the workbench, use the front support seat and rear support seat set at the front and back to support it, and position it with the positioning pin, and then clamp it through the front and rear clamping arms, so that the mounting bracket can be firmly secured. Securely fixed on the welding tooling to facilitate subsequent welding operations.

进一步地,所述前支撑座在靠近后支撑座一侧设有倾斜设置的斜支撑座,前夹紧臂端部设有两个倾斜设置的定位柱,斜支撑座在对应两个所述定位柱位置各安装有一个端部呈圆盘结构的夹紧定位块。该结构能够确保对沙滩车尾部安装支架中部曲面位置的可靠定位,同时方便将待焊接到该安装支架上的钣金件可靠固定在该安装支架上。Further, the front support seat is provided with an inclined support seat on the side close to the rear support seat, and the end of the front clamping arm is provided with two inclined positioning columns, and the inclined support seat corresponds to the two positioning columns. A clamping positioning block with a disk structure at the end is installed at each column position. The structure can ensure reliable positioning of the position of the curved surface in the middle of the mounting bracket at the tail of the beach vehicle, and at the same time facilitates the reliable fixing of the sheet metal parts to be welded to the mounting bracket on the mounting bracket.

进一步地,所述定位柱端部在正对夹紧定位块位置安装有活动定位块。该结构使定位柱和夹紧定位块在对待焊接工作夹紧定位时,定位柱端部的活动定位块具有一定的自找平功能,使其与工件间能够更加紧密地贴合,确保装夹稳定性。Further, a movable positioning block is installed at the end of the positioning column facing the clamping positioning block. This structure enables the positioning column and the clamping positioning block to be clamped and positioned for the welding work, and the movable positioning block at the end of the positioning column has a certain self-leveling function, so that it can fit more closely with the workpiece and ensure stable clamping sex.

为进一步提高夹紧定位效果,所述前夹紧臂通过连接件铰接到前支撑座上,前夹紧臂在该铰接点与定位柱之间还设有中间定位柱。In order to further improve the effect of clamping and positioning, the front clamping arm is hinged to the front support seat through a connecting piece, and the front clamping arm is also provided with an intermediate positioning column between the hinge point and the positioning column.

所述后支撑座在其宽度方向的两侧各设有一个向前支撑座方向延伸的延伸部,所述定位销共为两个,分别竖直地设置在两个所述延伸部上,以确保定位销位置与安装支架上相应孔位对应。The rear support seat is provided with an extension extending in the direction of the front support seat on both sides of the width direction, and there are two positioning pins in total, which are vertically arranged on the two extension parts respectively, so as to Make sure that the positions of the positioning pins correspond to the corresponding holes on the mounting bracket.

所述前驱动气缸的缸筒铰接连接在前支撑座上,其活塞杆与前夹紧臂远离定位柱的端部铰接,采用以上结构,前驱动气缸驱动前夹紧臂以枢转方式进行夹紧操作,夹紧可靠,对气缸冲击较小,提高了系统稳定性。The cylinder barrel of the front drive cylinder is hingedly connected to the front support base, and its piston rod is hinged to the end of the front clamping arm away from the positioning column. With the above structure, the front drive cylinder drives the front clamping arm to clamp in a pivotal manner. Tight operation, reliable clamping, less impact on the cylinder, and improved system stability.

所述工作台前后两端的下方均安装有滚轮,以方便生产过程中移动。Rollers are installed under the front and rear ends of the workbench to facilitate movement during the production process.

有益效果:Beneficial effect:

采用以上技术方案的沙滩车尾部安装支架焊接工装,能够确保沙滩车尾部安装支架焊接时的可靠定位,具有结构紧凑,操作方便,自动化程度高等优点。The welding tool for the mounting bracket at the rear of the beach vehicle using the above technical scheme can ensure reliable positioning during welding of the mounting bracket at the rear of the beach vehicle, and has the advantages of compact structure, convenient operation, and high degree of automation.

附图说明Description of drawings

图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为前支撑座的结构示意图;Fig. 2 is the structural representation of front support seat;

图3为定位柱端部活动定位块的安装结构示意图;Fig. 3 is a schematic diagram of the installation structure of the movable positioning block at the end of the positioning column;

图4为后支撑座的结构示意图;Fig. 4 is the structural representation of rear support seat;

图5本实用新型的使用状态参考图;Fig. 5 is a reference diagram of the usage status of the utility model;

图6为待焊接的沙滩车尾部安装支架的结构示意图。Fig. 6 is a structural schematic diagram of the rear mounting bracket of the ATV to be welded.

具体实施方式detailed description

以下结合实施例和附图对本实用新型作进一步说明。Below in conjunction with embodiment and accompanying drawing, the utility model is further described.

如图1所示的沙滩车尾部安装支架焊接工装,包括大致呈矩形板状结构的工作台1,在工作台1前后两端下方各对称安装有两个左右对称设置的滚轮5,在工作台1长度方向的前部安装有前支撑座2,相应地在该工作台1后部安装后支撑座3,前支撑座2和后支撑座3分别通过螺栓与工作台固定,或者直接焊接固定到工作台1上。As shown in Figure 1, the welding tooling for mounting brackets at the rear of the ATV includes a workbench 1 with a roughly rectangular plate-like structure, and two symmetrically arranged rollers 5 are installed symmetrically under the front and rear ends of the workbench 1. 1. A front support base 2 is installed at the front of the length direction, and a rear support base 3 is installed at the rear of the workbench 1 accordingly. The front support base 2 and the rear support base 3 are respectively fixed to the workbench by bolts or directly welded to the Workbench 1.

图2示出了前支撑座2的具体结构,在其上端安装有一沿工作台1长度方向设置的前夹紧臂21,该前夹紧臂21通过连接件25铰接到前支撑座2上端一侧,靠近该铰接点的端部连接有前驱动气缸22,该前驱动气缸22的缸筒22a整体悬空,上部与前支撑座2活动连接,该前驱动气缸22的活塞杆22b与前夹紧臂21端部铰接。Fig. 2 has shown the specific structure of front support base 2, and a front clamp arm 21 that is arranged along the length direction of workbench 1 is installed on its upper end, and this front clamp arm 21 is hinged to front support base 2 upper end by connector 25— side, the end near the hinge point is connected with a front drive cylinder 22, the cylinder barrel 22a of the front drive cylinder 22 is suspended in the air as a whole, and the upper part is movably connected with the front support base 2, and the piston rod 22b of the front drive cylinder 22 is clamped with the front The ends of the arm 21 are hinged.

前夹紧臂21远离前驱动气缸22的一端左右对称连接有两个斜向下倾斜设置的定位柱23,前支撑座2在定位柱23与前驱动气缸22之间的两侧还设有向下延伸的中间定位柱26,在前支撑座2靠近后支撑座3的一侧设有向前并斜向上倾斜设置的斜支撑座4,该斜支撑座4在对应两个定位柱23位置各设有一个上端呈圆盘结构的夹紧定位块41,斜支撑座4整体由支撑气缸42支撑在前支撑座2上,可以调整上下高度。One end of the front clamping arm 21 away from the front drive cylinder 22 is symmetrically connected with two positioning posts 23 inclined downwards. The middle positioning column 26 that extends downwards is provided with an oblique support base 4 that is arranged forward and obliquely upwards on the side of the front support base 2 near the rear support base 3. There is a clamping positioning block 41 whose upper end is a disc structure, and the oblique support seat 4 is supported on the front support seat 2 by a support cylinder 42 as a whole, and the height can be adjusted up and down.

由图3可以看出,定位柱23下端,即靠近夹紧定位块41的端部安装有活动定位块24,该活动定位块24活动地嵌设在定位柱23端部,具有沿前后方向转动的自由度,夹紧定位过程中,活动定位块24具有一定的自找平功能。As can be seen from Fig. 3, a movable positioning block 24 is installed at the lower end of the positioning column 23, that is, near the end of the clamping positioning block 41, and the movable positioning block 24 is movably embedded in the end of the positioning column 23, and has the ability to rotate along the front and rear directions. degrees of freedom, during the clamping and positioning process, the movable positioning block 24 has a certain self-leveling function.

图4为后支撑座3的结构示意图,在该后支撑座3上端铰接有沿工作台1宽度方向设置的后夹紧臂31,并安装有驱动该后夹紧臂31开闭夹紧的后驱动气缸32,后夹紧臂31、后驱动气缸32与后支撑座3的安装及连接结构与前支撑座2上前夹紧臂21和前驱动气缸22基本一致,在此不做赘述,在后支撑座3宽度方向的两侧各设有一个向前支撑座2方向水平延伸的延伸部34,在两个该延伸部34远端竖直地安装有定位销33。Fig. 4 is a schematic structural view of the rear support base 3. A rear clamping arm 31 arranged along the width direction of the workbench 1 is hinged on the upper end of the rear support base 3, and a rear clamping arm 31 for driving the rear clamping arm 31 to open and close is installed. Drive cylinder 32, rear clamp arm 31, rear drive cylinder 32 and the installation and connection structure of rear support base 3 are basically consistent with front clamp arm 21 and front drive cylinder 22 on front support base 2, do not repeat them here, in Both sides in the width direction of the rear support base 3 are respectively provided with an extension portion 34 extending horizontally in the direction of the front support base 2 , and positioning pins 33 are vertically installed on the distal ends of the two extension portions 34 .

请参照图6,待焊接的沙滩车尾部安装支架6大致呈不规则的盒状结构,其后端两侧具有两个安装孔61,需要在其中部两个对称焊接两个钣金件62。Please refer to FIG. 6 , the rear mounting bracket 6 of the ATV to be welded is roughly an irregular box-shaped structure, with two mounting holes 61 on both sides of its rear end, and two sheet metal parts 62 need to be welded symmetrically in the middle.

如图5所示,焊接时先将待焊接的沙滩车尾部安装支架6放置到前支撑座2和后支撑座3上,定位销33穿入对应的安装孔61中对该安装支架6进行定位,启动前驱动气缸22和后驱动气缸32,利用后夹紧臂31夹紧安装回家6后部,前夹紧臂21将钣金件62和安装支架6夹紧定位,从而将沙滩车尾部安装支架6和钣金件62牢固地固定在上述工装上,待焊接完成后,启动前驱动气缸22和后驱动气缸32,打开前夹紧臂21和后夹紧臂31,取下焊接好的安装支架总成即可。As shown in Figure 5, when welding, place the ATV rear mounting bracket 6 to be welded on the front support base 2 and the rear support base 3, and the positioning pin 33 penetrates the corresponding mounting hole 61 to position the mounting bracket 6 , start the front drive cylinder 22 and the rear drive cylinder 32, use the rear clamping arm 31 to clamp and install the rear part of the home 6, and the front clamping arm 21 clamps and positions the sheet metal part 62 and the mounting bracket 6, so that the rear part of the beach vehicle The mounting bracket 6 and the sheet metal part 62 are firmly fixed on the above-mentioned tooling. After the welding is completed, start the front driving cylinder 22 and the rear driving cylinder 32, open the front clamping arm 21 and the rear clamping arm 31, and take off the welded Just install the bracket assembly.

最后需要说明的是,上述描述仅仅为本实用新型的优选实施例,本领域的普通技术人员在本实用新型的启示下,在不违背本实用新型宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model, and under the inspiration of the utility model, those skilled in the art can make many A similar representation, such transformations all fall within the protection scope of the present utility model.

Claims (7)

1. a kind of beach buggy afterbody mounting bracket welding tooling, it is characterised in that:Including workbench (1), it is arranged on the workbench (1) the front support seat (2) and rear support seat (3) on, is hinged with what is arranged along workbench (1) length direction on front support seat (2) Front clamp arm (21), the front clamp arm (21) is connected with the front drive cylinder for driving the front clamp arm (21) to be clamped operation (22) the rear clamp arm (31) arranged along workbench (1) width, is hinged with the rear support seat (3), and is connected with drive The rear drive cylinder (32) of rear clamp arm (31) clamp operation is moved, near front support seat (2) on the rear support seat (3) Side is provided with least one alignment pin (33).
2. beach buggy afterbody mounting bracket welding tooling according to claim 1, it is characterised in that:The front support seat (2) the bearing diagonal seat (4) being obliquely installed is provided with close rear support seat (3) side, front clamp arm (21) end is provided with two and inclines The locating dowel (23) for tiltedly arranging, bearing diagonal seat (4) is respectively provided with an end and is in two locating dowel (23) positions of correspondence The clamping and positioning block (41) of disc structure.
3. beach buggy afterbody mounting bracket welding tooling according to claim 2, it is characterised in that:The locating dowel (23) End is just being provided with active positioning block (24) to clamping and positioning block (41) position.
4. beach buggy afterbody mounting bracket welding tooling according to claim 3, it is characterised in that:The front clamp arm (21) it is hinged on front support seat (2) by connector (25), front clamp arm (21) is between the pin joint and locating dowel (23) It is additionally provided with interfix post (26).
5. beach buggy afterbody mounting bracket welding tooling according to claim 4, it is characterised in that:The rear support seat (3) extension (34) that forward support base (2) direction extends, the alignment pin are respectively provided with the both sides of its width (33) it is altogether two, is vertically situated at respectively on two extensions (34).
6. the beach buggy afterbody mounting bracket welding tooling according to any one of claim 2 to 5, it is characterised in that:Institute The cylinder barrel (22a) for stating front drive cylinder (22) is hingedly connected on front support seat (2), its piston rod (22b) and front clamp arm (21) end of remotely located post (23) is hinged.
7. beach buggy afterbody mounting bracket welding tooling according to claim 6, it is characterised in that:The workbench (1) Roller (5) is mounted on below rear and front end.
CN201621048351.0U 2016-09-09 2016-09-09 Installation scaffold weldment of sandy beach rear of a vehicle portion frock Expired - Fee Related CN206084249U (en)

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CN201621048351.0U CN206084249U (en) 2016-09-09 2016-09-09 Installation scaffold weldment of sandy beach rear of a vehicle portion frock

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CN201621048351.0U CN206084249U (en) 2016-09-09 2016-09-09 Installation scaffold weldment of sandy beach rear of a vehicle portion frock

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106514103A (en) * 2016-12-20 2017-03-22 力帆实业(集团)股份有限公司 Four-wheeled motorcycle tail mounting support welding tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106514103A (en) * 2016-12-20 2017-03-22 力帆实业(集团)股份有限公司 Four-wheeled motorcycle tail mounting support welding tool

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Granted publication date: 20170412

Termination date: 20190909