CN206073803U - A kind of alignment system for heat exchanger shell pass cleaning - Google Patents
A kind of alignment system for heat exchanger shell pass cleaning Download PDFInfo
- Publication number
- CN206073803U CN206073803U CN201620587931.0U CN201620587931U CN206073803U CN 206073803 U CN206073803 U CN 206073803U CN 201620587931 U CN201620587931 U CN 201620587931U CN 206073803 U CN206073803 U CN 206073803U
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- CN
- China
- Prior art keywords
- heat exchanger
- cleaning
- guide rail
- shell pass
- arc guide
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- Withdrawn - After Issue
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Abstract
The utility model discloses a kind of alignment system for heat exchanger shell pass cleaning, including arc guide rail, line slideway, endless drive, linear drive apparatus, empty horizontal guide device, fixing device and cleaning device, arc guide rail is connected with the fixing device, is respectively arranged in the two ends of heat exchanger shell pass；The fixing device is fixed on heat exchanger tube sheet；On the arc guide rail that the endless drive is installed at one end；The empty horizontal guide device is installed on the arc guide rail of the other end；The line slideway is fixed between the endless drive and the empty horizontal guide device, carries out circular motion around heat exchanger periphery；The linear drive apparatus are installed on the line slideway；The cleaning device is installed on the side of the linear drive apparatus.The system operatio is easy, alleviate the labor intensity of workman, using the Technolgy of High Pressure Water jet Cleaning, realizes the cleaning way of automatic high-efficiency rate.
Description
Technical field
This utility model is related to technical field of heat exchangers, more particularly to a kind of positioning system for heat exchanger shell pass cleaning
System.
Background technology
Heat exchanger (heat exchanger) is a kind of to realize material between two or more fluid of different temperatures
Between heat transfer energy-saving equipment, be to make heat pass to the relatively low fluid of temperature by the higher fluid of temperature, make fluid temperature
Degree reaches the index of flow specification, to meet the needs of process conditions, while and improve energy utilization rate capital equipment it
One.Heat exchanger shell pass refers to the part that medium is flowed through the passage outside heat exchanger tube and connected with which, and number of shell passes refers to medium in shell
The number of times axially come and gone along housing in journey.Heat exchanger produces dirt in use, inevitably, and these dirts adhere to
On heat exchanger shell pass, production loss and economic loss are brought to production operation, it is therefore necessary to periodically enter to heat exchanger shell pass
Row cleaning.
In prior art, the method for heat exchanger cleaning dirt is divided into mechanical cleaning process and chemical cleaning method according to principle
Two classes：Chemical cleaning method is method most known to user and commonly used, but this mode has very big disadvantage
There is often seepage at end, the heat exchanger that Jing chemical cleaning methods have been cleaned test is suppressed, can not only reach what is cleaned completely
Effect, does not more reach equipment effectively utilizes and energy-saving purpose, while the use of chemical reagent not only increased unit report
Useless probability, the discharge of its reagent also add the puzzlement for solving pollutant to client；And for mechanical cleaning process, by
In maturation application of the people to production efficiency, the raising of environmental protection consciousness and high pressure water jet so that clean on market
Heat exchange equipment becomes a kind of market demand using full-automatic high-pressure water shot streaming system, but manually operates Cleaning by High Pressure Water Jet
Technology carries certain danger, may heat exchanger itself and operator cause certain injury.
The content of the invention
The purpose of this utility model is to provide a kind of alignment system for heat exchanger shell pass cleaning, the system operatio letter
Just the labor intensity of workman, is alleviated, using the Technolgy of High Pressure Water jet Cleaning, the cleaning way of automatic high-efficiency rate is realized.
A kind of alignment system for heat exchanger shell pass cleaning, the alignment system include arc guide rail, line slideway, ring
Shape driving means, linear drive apparatus, empty horizontal guide device, fixing device and cleaning device, wherein：
The arc guide rail is made up of tooth bar band, and the heat exchanger of different model is adapted to by the size of adjusting gear rack band,
The arc guide rail is connected with the fixing device, is respectively arranged in the two ends of heat exchanger shell pass；
The fixing device is fixed on heat exchanger tube sheet, on four positions of the heat exchanger tube sheet surrounding；
On the arc guide rail that the endless drive is installed at one end, circumferential ring is done on the arc guide rail around fortune
It is dynamic；
The empty horizontal guide device is installed on the arc guide rail of the other end；
The line slideway is fixed between the endless drive and the empty horizontal guide device, around heat exchanger
Periphery carries out circular motion, and adjustable in length, to adapt to the heat exchanger of different model；
The linear drive apparatus are installed on the line slideway, are moved horizontally along the line slideway, and are driven
The cleaning device carries out the operation for cleaning heat exchanger shell pass；
The cleaning device is installed on the side of the linear drive apparatus, the cleaning device is provided with cleaning spray
Head, and connect high-voltage water jet device, the heat exchanger shell pass is cleaned using high-pressure water jet.
The system also includes image acquisition and processing device and computer, wherein：
Described image acquisition processing device is arranged on the cleaning device, and the cleaning process of the cleaning device is shot
Get off and transmit to computer；
The computer is electrically connected with described image acquisition processing device, receives the transmission of described image acquisition processing device
Image.
Described image acquisition processing device has further included ccd video camera, industrial lens and image pick-up card.
On the arc guide rail that the endless drive is installed at one end, specifically include：
The endless drive carries four rolling, and each roller middle setting has V-groove, is installed on the circular arc and leads
On the raised V-type rail face of rail.
The line slideway is fixed between the endless drive and the empty horizontal guide device, is specifically included：
V-type rail face is provided with the line slideway side, the endless drive is installed on and the empty level is led
On the side wheel of leading-in device, and circular motion is carried out around heat exchanger periphery.
The technical scheme provided by above-mentioned this utility model can be seen that the labor that the system operatio is easy, alleviate workman
Fatigue resistance, using the Technolgy of High Pressure Water jet Cleaning, realizes the cleaning way of automatic high-efficiency rate.
Description of the drawings
In order to be illustrated more clearly that the technical scheme of this utility model embodiment, below will be to wanting needed for embodiment description
The accompanying drawing for using is briefly described, it should be apparent that, drawings in the following description are only some enforcements of the present utility model
Example, for one of ordinary skill in the art, on the premise of not paying creative work, can be with according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is provided the overall structure signal of the alignment system for heat exchanger shell pass cleaning by this utility model embodiment
Figure；
Connection diagrams of the Fig. 2 for arc guide rail and endless drive described in this utility model embodiment；
Scheme of installations of the Fig. 3 for line slideway described in this utility model embodiment.
Specific embodiment
With reference to the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out clearly
Chu, it is fully described by, it is clear that described embodiment is only a part of embodiment of this utility model, rather than the reality of whole
Apply example.Based on embodiment of the present utility model, those of ordinary skill in the art are obtained under the premise of creative work is not made
The every other embodiment for obtaining, belongs to protection domain of the present utility model.
Alignment system described in this utility model embodiment adds image trace function, for the automatic of heat exchanger shell pass
Change cleaning.This utility model embodiment is described in further detail below in conjunction with accompanying drawing, is illustrated in figure 1 this practicality new
The overall structure diagram of the provided alignment system for heat exchanger shell pass cleaning of type embodiment, the alignment system include circle
Arc guide rail 1, line slideway 2, endless drive 3, linear drive apparatus 4, empty horizontal guide device 5, fixing device 6 and cleaning
Device 7, wherein：
The arc guide rail 1 is made up of tooth bar band, and the heat exchanger of different model is adapted to by the size of adjusting gear rack band,
The arc guide rail 1 is connected with the fixing device 6, is respectively arranged in the two ends of heat exchanger shell pass 9；
The fixing device 6 is fixed on heat exchanger tube sheet, on four positions of the heat exchanger tube sheet surrounding；
On the arc guide rail 1 that the endless drive 3 is installed at one end, do on the arc guide rail 1 circumferential ring around
Motion；The connection diagram of arc guide rail and endless drive described in this utility model embodiment is illustrated in figure 2, with reference to figure
2：The endless drive carries four rolling, and each roller middle setting has V-groove, is installed on the arc guide rail projection
On V-type rail face, so as to circumference surround movement is done on arc guide rail.
The empty horizontal guide device 5 is installed on the arc guide rail 1 of the other end；Empty horizontal guide device 5 also carries four
Individual roller, mounting means with endless drive 3, to facilitate the motion of line slideway；
The line slideway 2 is fixed between the endless drive 3 and the empty horizontal guide device 5, around changing
Hot device periphery carries out circular motion, and adjustable in length, to adapt to the heat exchanger of different model；It is illustrated in figure 3 this practicality new
The scheme of installation of line slideway described in type embodiment, with reference to Fig. 3：V-type rail face is provided with the line slideway side, is installed
On the side wheel of the endless drive and the empty horizontal guide device.
The linear drive apparatus 4 are installed on the line slideway 2, are moved horizontally along the line slideway 2, and band
The dynamic cleaning device 7 carries out the operation for cleaning heat exchanger shell pass 9；
The cleaning device 7 is installed on the side of the linear drive apparatus 4, the cleaning device 7 is provided with clearly
Shower nozzle is washed, and connects high-voltage water jet device, the heat exchanger shell pass 9 is cleaned using high-pressure water jet.
In addition, in implementing, the system may also include image acquisition and processing device 8 and computer, wherein：
Described image acquisition processing device 8 is arranged on the cleaning device 7, by the cleaning process of the cleaning device 7
It is filmed and transmits to computer；
The computer described image acquisition processing device electrical connection, receives the shadow of described image acquisition processing device transmission
Picture, and according to described image acquisition processing device 8 transmit come the cleaning process of image heat exchanger shell side carry out real-time tracking,
Monitoring cleaning performance.
Above-mentioned image acquisition and processing device 8 has further included ccd video camera, industrial lens and image pick-up card.
In the course of work of the alignment system：
Endless drive moves in a circle around arc guide rail, so as to drive line slideway to move around heat exchanger tube,
Often on a position, linear drive apparatus, linear drive apparatus are just driven to move horizontally along line slideway, so cleaning dress
Put, and automatic high-efficiency rate is carried out using the Technolgy of High Pressure Water jet Cleaning heat exchanger shell side
Cleaning.
In addition, to ensure that high-pressure water jet is not damaged to staff, can also arrange long-range in safety range
Control chamber carries out remotely control；The image acquisition and processing device being arranged on cleaning device simultaneously carries out image trace shooting, CCD
Video camera gathers image by industrial lens, and the process of cleaning heat exchanger shell pass is transmitted to computer by image pick-up card
In, monitor in real time is carried out by computer, the cleaning performance of heat exchanger shell pass is observed.
In sum, described in this utility model embodiment system operatio is easy, alleviate the labor intensity of workman, utilizes
The Technolgy of High Pressure Water jet Cleaning, realizes the cleaning way of automatic high-efficiency rate；Add image trace function simultaneously, can be to clear
Washed journey carries out monitor in real time.
The above, only this utility model preferably specific embodiment, but protection domain of the present utility model is not
This is confined to, any those familiar with the art can be readily occurred in the technical scope that this utility model is disclosed
Change or replacement, should all cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should
It is defined by the protection domain of claims.
Claims (5)
1. a kind of alignment system for heat exchanger shell pass cleaning, it is characterised in that the alignment system includes arc guide rail, straight
Line guide rail, endless drive, linear drive apparatus, empty horizontal guide device, fixing device and cleaning device, wherein：
The arc guide rail is made up of tooth bar band, and the heat exchanger of different model is adapted to by the size of adjusting gear rack band, the circle
Arc guide rail is connected with the fixing device, is respectively arranged in the two ends of heat exchanger shell pass；
The fixing device is fixed on heat exchanger tube sheet, on four positions of the heat exchanger tube sheet surrounding；
On the arc guide rail that the endless drive is installed at one end, circumference surround movement is done on the arc guide rail；
The empty horizontal guide device is installed on the arc guide rail of the other end；
The line slideway is fixed between the endless drive and the empty horizontal guide device, around heat exchanger periphery
Circular motion, and adjustable in length are carried out, to adapt to the heat exchanger of different model；
The linear drive apparatus are installed on the line slideway, are moved horizontally along the line slideway, and are driven described
Cleaning device carries out the operation for cleaning heat exchanger shell pass；
The cleaning device is installed on the side of the linear drive apparatus, the cleaning device is provided with cleaning sprayer,
And connect high-voltage water jet device, the heat exchanger shell pass is cleaned using high-pressure water jet.
2. the alignment system of heat exchanger shell pass cleaning is used for according to claim 1, it is characterised in that the system also includes
Image acquisition and processing device and computer, wherein：
Described image acquisition processing device is arranged on the cleaning device, and the cleaning process of the cleaning device is filmed
And transmit to computer；
The computer is electrically connected with described image acquisition processing device, receives the shadow of described image acquisition processing device transmission
Picture.
3. the alignment system of heat exchanger shell pass cleaning is used for according to claim 2, it is characterised in that
Described image acquisition processing device has further included ccd video camera, industrial lens and image pick-up card.
4. the alignment system of heat exchanger shell pass cleaning is used for according to claim 1, it is characterised in that the annular drives dress
Put on the arc guide rail being installed at one end, specifically include：
The endless drive carries four rolling, and each roller middle setting has V-groove, is installed on the arc guide rail convex
On the V-type rail face risen.
5. the alignment system of heat exchanger shell pass cleaning is used for according to claim 1, it is characterised in that the line slideway is solid
It is scheduled between the endless drive and the empty horizontal guide device, specifically includes：
V-type rail face is provided with the line slideway side, the endless drive and the empty horizontal guide dress is installed on
On the side wheel put, and circular motion is carried out around heat exchanger periphery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620587931.0U CN206073803U (en) | 2016-06-16 | 2016-06-16 | A kind of alignment system for heat exchanger shell pass cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620587931.0U CN206073803U (en) | 2016-06-16 | 2016-06-16 | A kind of alignment system for heat exchanger shell pass cleaning |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206073803U true CN206073803U (en) | 2017-04-05 |
Family
ID=58421521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620587931.0U Withdrawn - After Issue CN206073803U (en) | 2016-06-16 | 2016-06-16 | A kind of alignment system for heat exchanger shell pass cleaning |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206073803U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105910489A (en) * | 2016-06-16 | 2016-08-31 | 北京石油化工学院 | Location system for shell side cleaning for heat exchanger |
| CN107349778A (en) * | 2017-08-17 | 2017-11-17 | 绍兴市鼎赞环保科技有限公司 | Flue gas removes fog cooling apparatus and flue gas demisting cooling means |
| CN110455119A (en) * | 2019-08-20 | 2019-11-15 | 林冠宇 | Gate-type heat exchanger cleaning of outer surface device and method |
-
2016
- 2016-06-16 CN CN201620587931.0U patent/CN206073803U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105910489A (en) * | 2016-06-16 | 2016-08-31 | 北京石油化工学院 | Location system for shell side cleaning for heat exchanger |
| CN107349778A (en) * | 2017-08-17 | 2017-11-17 | 绍兴市鼎赞环保科技有限公司 | Flue gas removes fog cooling apparatus and flue gas demisting cooling means |
| CN110455119A (en) * | 2019-08-20 | 2019-11-15 | 林冠宇 | Gate-type heat exchanger cleaning of outer surface device and method |
| CN110455119B (en) * | 2019-08-20 | 2020-09-29 | 林冠宇 | Device and method for cleaning outer surface of door type heat exchanger |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170405 Effective date of abandoning: 20180112 |