CN206050831U - A kind of loose unpacked material travelling belt slip detector - Google Patents
A kind of loose unpacked material travelling belt slip detector Download PDFInfo
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- CN206050831U CN206050831U CN201621088548.7U CN201621088548U CN206050831U CN 206050831 U CN206050831 U CN 206050831U CN 201621088548 U CN201621088548 U CN 201621088548U CN 206050831 U CN206050831 U CN 206050831U
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Abstract
This utility model is related to a kind of loose unpacked material travelling belt slip detector, belong to belt slippage detection technique field, including belt truss and the belt being fixed on belt truss, also include detection label and monitoring device, the connection of the detection label and belt one, and move altogether therewith, the monitoring device is fixed on belt truss, the setting with detection label interval;When belt runs, detection label is run therewith at the same speed, when label is detected through the monitored area of monitoring device, the instantaneous velocity that record passes through, after a segment distance is run in monitoring arrangement monitoring distance, by the monitoring device speed for recording and the time run, calculate by the average speed in monitoring distance, and the instantaneous velocity of Determination tag feedback, can judge at once whether belt skidding occurs, avoid, because logistics is piled up caused by the mismatch of the belt speed of service, improve the efficiency of whole material-transporting system.
Description
Technical field
This utility model is related to belt slippage detection technique, in particular it relates to a kind of operation of loose unpacked material equipment of conveyer
During belt skidding detecting device.
Background technology
Belt feeder is widely used in the fields such as mineral products, harbour because of its transport that can expeditiously carry out goods, belt
Machine equipment due to various demands, needs the speed of service of real-time detection belt in running, at present to belt feeder operation speed
The detection of degree is mainly using belt contacts formula speed detector and the code-disc two ways that tests the speed is installed on cylinder.
It is, by fifth wheel and belt contacts, when belt runs, to drive fifth wheel fortune using belt contacts formula speed detector
OK, fifth wheel is connected with encoder, so as to measure the speed of service of belt.Because be by fifth wheel contact with belt surface into
Row velocity measuring, so vibration is inevitably resulted from belt running, can so cause the error of velocity measuring,
And fifth wheel and belt contact the abrasion that will also result in fifth wheel for a long time, so as to also one will be produced to velocity measurement
Fixed impact, while the speed measuring device damage frequency of this contact is higher, so maintenance load is also larger.
The metering system price that the code-disc that tests the speed is installed on cylinder is higher, and is arranged on roller end cover, when cylinder is tieed up
When repairing, code-disc need to be removed, workload is big, and the speed of the method detection, belt speed is only approximated, is changed in belt tension
When, it is larger with the actual correct velocity error of belt.
For belt feeder drawbacks described above existing in the course of the work, those skilled in the art propose belt conveyor for preventing torsion
Rotary device.Such as Publication No. CN205257261U, entitled《A kind of belt speed detection means》Chinese patent in, including sense
Should pop one's head in, speed sensor, cylinder and fixing device, inductive probe is several, is uniformly arranged on cylinder side with circumference,
Speed sensor is fixed on belt frame by fixing device, is fixed on the sensing on cylinder side by induction apparatuss monitoring and is visited
Head, is converted into the speed of belt feeder after the rotating speed for obtaining belt conveyer roller.However, in belt feeder in actual course of conveying,
Especially in the course of conveying of loose unpacked material, due to the abrasion between belt and cylinder, frictional force is caused to reduce and belt occur
There is opposite speed between cylinder, the phenomenon for belt slippage occur then, by the speed for monitoring cylinder, convert belt
Speed there is very big error, it is impossible in the case of symbolizing the true velocity of belt, easily cause the accumulation of logistics, shadow
Transfer efficiency is rung, under serious conditions, is rubbed between drivewheel and belt always, is easily caused belt and rubs, cause larger loss.
This also constitutes and requires further improvement pipe belt feeder slip detector, optimizing detection method, to solve to be deposited
Technical problem.
The content of the invention
For the problems referred to above that prior art is present, the purpose of this utility model is to provide a kind of skin of transmitting bulk material
Belt skidding detecting device with machine and method, can feed back the actual motion speed of belt in real time, it is to avoid because drivewheel and
The skidding occurred as frictional force reduces between belt, is easily caused the generation of the accident that belt is rubbed, improves whole material
The efficiency of induction system.
According to of the present utility model in a first aspect, this utility model provides a kind of loose unpacked material travelling belt skidding detection dress
Put, including belt truss and the belt being fixed on belt truss, also including detection label and monitoring device, the detection label
With the connection of belt one, and move altogether therewith, the monitoring device is fixed on belt truss, with setting for detection label interval
Put;When belt runs, detection label is run therewith at the same speed, when label is detected through the monitored area of monitoring device, record
The instantaneous velocity for passing through, after running a segment distance in monitoring arrangement monitoring distance, by speed and the fortune of monitoring device record
The capable time, calculate by the average speed in monitoring distance, and the instantaneous velocity of Determination tag feedback, passed through with this
The instantaneous velocity for calculating the average speed and record of belt is compared, and can accurately obtain the real-time speed of belt, and energy
At once judge whether belt skidding occurs, it is to avoid because logistics is piled up caused by the mismatch of the belt speed of service, carry
The high efficiency of whole material-transporting system.
Preferably, in order to avoid the relative velocity between belt and cylinder, the detection label is embedded or is arranged on skin
The front of band and/or reverse side.
Preferably, the belt truss is folded in belt middle setting, and with belt keeping parallelism, along the side that belt is advanced
To extension;With this, it is to avoid should be position difference and caused error when the instantaneous velocity and average speed of belt is detected.
Preferably, the monitoring device includes the inductive probe that at least two intervals are fixed, and is remembered by different inductive probes
The time difference of record, and distance between the two, can easily calculate average speed of the belt through the monitoring device, and
Record by when instantaneous velocity.
Preferably, the monitoring device includes being fixed on belt truss the first inductive probe, the second inductive probe and
3rd inductive probe, the distribution that the first inductive probe, the second inductive probe and the 3rd inductive probe are spaced successively.
Preferably, along the direct of travel of belt, the distance between the first inductive probe and the second inductive probe, with the second sense
Should pop one's head in equal with the distance between the 3rd inductive probe.
According to second aspect of the present utility model, this utility model provides the detection method of belt slippage, the method for testing
Comprise the following steps:
Detection label is run at the same speed with belt, when the first inductive probe, records instantaneous velocity V0 now, same with this
When, control system starts timing;
When the second inductive probe, system timing is T1 to detection label;
When three inductive probes, system timing is T2 to detection label;
Belt is calculated by the average speed V between the first inductive probe and the 3rd inductive probe,
Wherein, d1 is the distance between the first inductive probe and the second inductive probe;D2 is the second inductive probe and the 3rd
The distance between inductive probe;
Compare average speed V and instantaneous velocity V0 to obtain its diversity, judge according to comparison result whether belt is beaten
It is sliding.
The loose unpacked material travelling belt that this utility model is provided skids and surveys device and method, and detection label is fixed on belt
On, and synchronized operation therewith, when label being detected through the monitored area of monitoring device, record the instantaneous velocity for passing through, in prison
In view apparatus monitoring distance after one segment distance of operation, by the monitoring device speed for recording and the time run, calculate and pass through
Average speed in monitoring distance, and the instantaneous velocity of Determination tag feedback, with this by calculating the average of belt
The instantaneous velocity of speed and record is compared, and can accurately be obtained the real-time speed of belt, and whether can be judged belt at once
There is skidding, it is to avoid because logistics is piled up caused by the mismatch of the belt speed of service, improve whole material delivery system
The efficiency of system.
Description of the drawings
Fig. 1 is the structural representation of the loose unpacked material travelling belt skidding testing agency part of this utility model preferred embodiment
Figure.
Specific embodiment
Specific embodiment of the present utility model is described in detail below in conjunction with accompanying drawing.It should be appreciated that herein
Described specific embodiment is merely to illustrate and explains this utility model, is not limited to this utility model.
For the ease of description, space relative terms can be used here, such as " ... on ", " ... top ",
" in ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy
The spatial relation levied.It should be appreciated that space relative terms are intended to comprising the orientation except device described in figure
Outside different azimuth in use or operation.For example, if the device in accompanying drawing is squeezed, it is described as " in other devices
To be positioned as " under other devices or construction after the device of part or construction top " or " on other devices or construction "
Side " or " under other devices or construction ".Thus, exemplary term " ... top " can include " ... top " and
" in ... lower section " two kinds of orientation.The device can also other different modes positioning (being rotated by 90 ° or in other orientation), and
And respective explanations are made to the relative description in space used herein above.
One kind is provided in this utility model preferred embodiment operating belt on belt frame is fixed on for detection
The detection means of skidding, including belt truss 10 and the belt 20 being fixed on belt truss 10, also including detection 30 He of label
Monitoring device 40, detects the connection of label 30 and 20 one of belt, and moves altogether therewith, monitoring device 40 is fixed on belt truss
Setting on 10, with detection label 30 interval.When belt 20 runs, detection label 30 is synchronized therewith to be run, when detection label
30 when the monitored area of monitoring device 40, records the instantaneous velocity for passing through, runs one in 40 monitoring distance of monitoring arrangement
After segment distance, by monitoring device 40 speed for recording and the time run, calculate by the average speed in monitoring distance,
And the instantaneous velocity of the feedback of Determination label 30, the i.e. speed per hour with this by calculating the average speed and record of belt 20
Degree is compared, and can accurately be obtained the real-time speed of belt 20, and can be judged at once whether belt 20 skidding occurs, keep away
Exempt from, because logistics is piled up caused by the mismatch of the belt speed of service, to improve the efficiency of whole bulk transport system.
Specifically, as shown in figure 1, in this utility model preferred embodiment, in order to avoid relative between belt and cylinder
Speed, detection label 30 are embedded in or installed in the front of belt 20 and/or reverse side, need to only meet and can be easy to monitoring device 40
Detection.Preferably, belt truss 10 is folded in 20 middle setting of belt, and with 20 keeping parallelism of belt, along 20 row of belt
The direction entered extends, with this, it is to avoid should be position difference when the instantaneous velocity and average speed of belt 20 is detected and caused
Error.
It is noted that monitoring device 40 includes the inductive probe that at least two intervals are fixed, visited by different sensings
The time difference of head record, and distance between the two, can easily calculate average speed of the belt through the monitoring device,
And record by when instantaneous velocity.
In a kind of preferred embodiment, as described in Figure 1, monitoring device 40 includes the first sense being fixed on belt truss 10
Should pop one's head in the 41, second inductive probe 42 and the 3rd inductive probe 43, the first inductive probe 41, the second inductive probe 42 and the 3rd sense
Should pop one's head in 43 distributions being spaced successively.Preferably, along the direct of travel of belt 20, the first inductive probe 41 and the second inductive probe
Spacing between 42 is equal with the spacing between the second inductive probe 42 and the 3rd inductive probe 43.
Additionally, detection means also includes the control system electrically connected with monitoring device 40, can by the control system come
The instantaneous velocity of record belt, and average speed of the belt feeder by monitoring device, and the difference between comparing are calculated, it is described
The composition of control system is known to those skilled in the art, will not be described here.
It is more than that the structure to belt skidding detecting device of the present utility model is described, below its course of work is said
It is bright.
When belt 20 runs, run with detection label 30 is synchronized, when label 30 is detected through the first inductive probe 41,
Instantaneous velocity V0 when record passes through, at the same time, control system starts timing;When detection label 30 is through the second inductive probe
When 42, system timing is T1;When label 30 is detected through three inductive probes 43, system timing is T2;Now, belt 20
Operation average speed is V.
In upper expression formula, d1 is the distance between the first inductive probe 41 and the second inductive probe 42;D2 is the second sensing
The distance between probe 42 and the 3rd inductive probe 43;
Now belt slippage detection method is illustrated, by the detection method of belt speed, belt speed is capable of achieving
Monitor in real time and feedback, meanwhile, can determine whether the belt in running skids, whole detection method is simple, efficient,
Avoid in belt feeder running, the error brought due to the opposite speed existed between belt and cylinder, wherein, belt
Skidding detection method under step:
Step a1:Detection label 30 is synchronized with belt 20 to be run, after unloading system operation, through the first inductive probe
When 41, instantaneous velocity V0 now is recorded, at the same time, control system starts timing;
Step a2:When the second inductive probe 42, system timing is T1 to detection label 30;
Step a3:When three inductive probes 43, system timing is T2 to detection label 30;
Step a4:Belt 20 is calculated by the average speed between the first inductive probe 41 and the 3rd inductive probe 43
Degree V;
Step a5:Compare average speed V and instantaneous velocity V0 to obtain its diversity, belt is judged according to comparison result
Whether skid.
Although this utility model patent is disclosed as above with preferred embodiment, which is not for limiting this utility model
Patent, any those skilled in the art may be by above-mentioned taking off in the spirit and scope without departing from this utility model patent
The methods and techniques content shown makes possible variation and modification to technical solutions of the utility model, therefore, it is every without departing from this
The content of utility model patent technical scheme, according to this utility model patent technical spirit above example is made it is any
Simple modification, equivalent variations and modification, belong to the protection domain of this utility model art solutions.
Claims (6)
1. a kind of loose unpacked material travelling belt slip detector, including belt truss and the belt being fixed on belt truss,
It is characterized in that:Also include detection label and monitoring device, the detection label is linked into an integrated entity and associated movement with belt, institute
State monitoring device to be fixed on belt truss, the setting with detection label interval.
2. detection means according to claim 1, it is characterised in that the detection label is embedded or installed in belt
Front and/or reverse side.
3. detection means according to claim 1 and 2, it is characterised in that the belt truss be folded in the middle of belt and
With belt keeping parallelism, extend along the direction that belt is advanced.
4. detection means according to claim 1, it is characterised in that the monitoring device includes that at least two intervals are fixed
Inductive probe.
5. detection means according to claim 4, it is characterised in that the monitoring device includes being fixed on belt truss
The first inductive probe, the second inductive probe and the 3rd inductive probe, the first inductive probe, the second inductive probe and the 3rd sensing
The distribution that probe is spaced successively.
6. detection means according to claim 5, it is characterised in that along the direct of travel of belt, the first inductive probe and
Second inductive probe spacing is equal with the second inductive probe and the 3rd inductive probe spacing.
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CN201621088548.7U CN206050831U (en) | 2016-09-28 | 2016-09-28 | A kind of loose unpacked material travelling belt slip detector |
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CN201621088548.7U CN206050831U (en) | 2016-09-28 | 2016-09-28 | A kind of loose unpacked material travelling belt slip detector |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106241276A (en) * | 2016-09-28 | 2016-12-21 | 泰富重工制造有限公司 | A kind of belt skidding detecting device and method |
CN108726140A (en) * | 2018-06-26 | 2018-11-02 | 河北港口集团检测技术有限公司 | A kind of belt precise positioning system |
CN111301986A (en) * | 2020-03-05 | 2020-06-19 | 北京航天拓扑高科技有限责任公司 | Storage cabinet cloth belt slip determination method and alarm system |
-
2016
- 2016-09-28 CN CN201621088548.7U patent/CN206050831U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106241276A (en) * | 2016-09-28 | 2016-12-21 | 泰富重工制造有限公司 | A kind of belt skidding detecting device and method |
CN106241276B (en) * | 2016-09-28 | 2018-11-27 | 泰富重工制造有限公司 | A kind of belt skidding detecting device and method |
CN108726140A (en) * | 2018-06-26 | 2018-11-02 | 河北港口集团检测技术有限公司 | A kind of belt precise positioning system |
CN111301986A (en) * | 2020-03-05 | 2020-06-19 | 北京航天拓扑高科技有限责任公司 | Storage cabinet cloth belt slip determination method and alarm system |
CN111301986B (en) * | 2020-03-05 | 2021-09-07 | 北京航天拓扑高科技有限责任公司 | Storage cabinet cloth belt slip determination method and alarm system |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Bulk material transportation belt slipping detection device Effective date of registration: 20180503 Granted publication date: 20170329 Pledgee: Xiangtan Jiuhua Economic Construction Investment Co., Ltd. Pledgor: Tidfore Engineering Co., Ltd.|Tidfore Heavy Industry Co., Ltd.|Ocean engineering equipment (Tianjin) Co., Ltd. Registration number: 2018430000029 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |