CN206048457U - A kind of compacting solid loose material is with the device of shaping slab - Google Patents
A kind of compacting solid loose material is with the device of shaping slab Download PDFInfo
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- CN206048457U CN206048457U CN201620808997.8U CN201620808997U CN206048457U CN 206048457 U CN206048457 U CN 206048457U CN 201620808997 U CN201620808997 U CN 201620808997U CN 206048457 U CN206048457 U CN 206048457U
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- compaction apparatus
- curve
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- loose material
- band
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Abstract
This utility model is related to a kind of compacting solid loose material with the device of shaping slab, and mainly including system, system is included：Pay-off, solid loose material continuous band is manufactured thereon, along solid loose material line of travel, send into continuous pressing station, wherein continuous pressing station is made up of lower compaction apparatus and upper compaction apparatus, it is preferred that lower compaction apparatus, which is connected by rebound with pay-off, and is located under pay-off；Upper compaction apparatus, which is mutually twisted with the lower compaction apparatus, and the region of its occlusion is equating ornamental area with compacting zone and pressurize expansion area, the left side for nipping compacting zone is nipped；In compacting zone is nipped, lower compaction apparatus and at least one compaction plane of upper compaction apparatus and band, curved Q1 contacts, the radius of curvature of curve Q1 are adjusted relative to the direction of advance of band, the utility model has the advantages that：1st, it is rational in infrastructure, operate it is simpler 2, continuously can produce, without the need for more mold exchange 3, save into work, substantially reduce manufacturing cost.
Description
Technical field
The present invention relates to a kind of compacting solid loose material is particularly well-suited to forming ceramic raw material with the device of shaping slab
And wood raw material.
Background technology
At present, common industrial construction material on market, during production molding, it is not high to there is production efficiency, main
Show as continuously producing, in addition, the product of single specification can only be produced, must change if product specification to be changed
Institute's matched mold, so just very trouble, and need substantial amounts of mould deposit just meet the needs of normal production,
Particularly the loss of mould and maintenance difficulties are high, in addition it is also necessary to substantial amounts of professional technique talent, and do not possess the big specification of production and
The ability of super large-scale base substrate, in the face of the keen competition of domestic and international ceramic powder molding industry, above drawback allows many Building Materials Factories
Product more and more no competitiveness of the family using former production, such product are also disappeared at leisure from the market, while
The development of restriction china industry.
Certainly, a little equipment also realizes continuous production on market, but, due to the complexity of its structure, high cost,
Maintenance trouble, brings inconvenience to the use of user, and the structure of this kind of product includes：Slide and transmit surface, for supporting
The powder compaction material layer simultaneously makes which advance along predetermined direction of advance；Slip pressing surface, the slip pressing surface is
Flexible, it is superimposed upon on the transmission surface, and is slided in the same direction with the direction of advance substantially；Pressure rolling device, for towards described
The pressing surface is pressed on transmission surface, to extrude the layer of powder material between two surfaces of insertion；And for
Keep out the device of the layer of powder material extension in the downstream of the pressure rolling device；It is described to keep out device for along relative to before described
Enter the horizontal direction in direction, the pressing surface is pressed to by the transmission surface with pressure differential；The dress for keeping out extension
Put independently of the pressing surface.
Therefore, what people were urgent look forward to can have simple to operate, simple structure, continuously can produce, without the need for more mold exchange, save
The appearance of artificial shaped device.
The content of the invention
For the operating type of above-mentioned conventional powder former, it is impossible to realize simple to operate, simple structure, continuously can give birth to
Produce, without the need for more mold exchange, save artificial problem, the experience of this area work is engaged in the present inventor's accumulation for many years, through repeatedly
Research demonstration, obtains generation of the invention eventually, and the present invention provides a kind of compacting solid loose material with the device of shaping slab.
A kind of compacting solid loose material of the present invention with the technical scheme that the internal structure of the device of shaping slab is adopted is:
Mainly include system, system is included：Pay-off, manufactures solid loose material continuous band, thereon along solid loose material
Line of travel, sends into continuous pressing station, wherein continuous pressing station is made up of lower compaction apparatus and upper compaction apparatus, preferably
It is, lower compaction apparatus, which is connected by rebound with pay-off, and is located under pay-off；Upper compaction apparatus, itself and institute
State lower compaction apparatus to be mutually twisted, the region of its occlusion has and nips compacting zone and pressurize expansion area, the compacting zone that nips
The left side is equating ornamental area；In compacting zone is nipped, lower compaction apparatus and at least one compaction plane of upper compaction apparatus and band are in
Curve Q1 is contacted, and the radius of curvature of curve Q1 is adjusted relative to the direction of advance of band, it is preferred that the curvature of curve Q1
Radius gradually increases relative to the direction of advance of band, to be preferably compacted pressed material；In pressurize expansion area, lower compacting
Device and at least one compaction plane of upper compaction apparatus Q2 curved with band are contacted, and the radius of curvature of curve Q2 is relative to band
Direction of advance adjustment, it is preferred that the radius of curvature of curve Q1 is gradually reduced relative to the direction of advance of band, until with
The radius of curvature of pressure roller is equal, to avoid base substrate from producing defect；From the slab of forming in pressurize expansion area, segmentation molding is sent into
Area, is transported by conveyer device, and the slab of predetermined size is divided into by segmenting device, described lower compaction apparatus and upper
The respective rotary shaft of compaction apparatus is located at same in the plane of solid loose material direction of advance or described pushing
Actual load is put and the compaction plane of upper compaction apparatus can slide along solid loose material direction of advance substantially the same direction, and at least
One compaction apparatus is connected with driving means, with the purpose for realizing driving solid loose material to advance, it is preferred that filled in feeding
At least one pressing roll mechanism of increase is put, so that solid loose material forms certain cohesion material, solid loose material is made more
Well, the outer of molding in compacting zone and pressurize expansion area, the lower compaction apparatus and upper compaction apparatus at least one is nipped faster
The rigid inner core group that the elastic housing washer and at least one material that layer is made up of at least one elastomeric material or flexible material is constituted
Into or can realize the composition of the device with elasticity or flexibility function, nip curve Q1 in compacting zone and pressurize is expanded to be formed
Curve Q2 in exhibition section, the device with elasticity or flexibility function, it is preferred that the appearance being made up of at least one material
The wear-resisting flexible member in face, director element that the inside of the flexible member is made up of at least one material, at least one material
Composition flexible member or high resiliency element and being filled with flexible member or high resiliency element can produce pressure medium, with
And the rigid matrix being at least made up of a kind of material is constituted, wherein the medium that can produce pressure is preferably oil, water or gas, preferably
, the lower compaction apparatus and upper compaction apparatus at least one are by outer surface at least one elastomeric material or flexible material group
Into endless belt, the rigid rolls of at least one material, the slewing rollers and driving means composition in endless belt, also including can use
In adjustment curve Q3 and the device of the Curvature varying of curve Q4, the device is suitable for changing curve Q3 and the guarantor nipped compacting zone
The curvature of the curve Q4 in companding exhibition section, the device are preferably and are provided with pressue device at the two ends of the rigid rolls, also wrap
The device of the Curvature varying for adjustment curve Q1 and curve Q2 is included, the device is suitable for changing the curve Q1 nipped compacting zone
With the curvature of the curve Q2 in pressurize expansion area, it is preferred that the device is in the lower compaction apparatus or upper compaction apparatus
Pressure roller or matrix two ends be provided with pressue device, described lower compaction apparatus and upper compaction apparatus spoke face width be band
To 3 times, described lower compaction apparatus and upper compaction apparatus are compacted band to 1 times of width（F）When be deformed so that push actual load
Put to lower recess, upper compaction apparatus and be recessed upwards, the forming curves within the end face of two roller of lower compaction apparatus and upper compaction apparatus
（4.1）, curve（4.2）, curve（5.1）, curve（5.2）The cavity volume of composition to accommodate band, to limit band in width
Extension, be positive and negative seam between the lower compaction apparatus and upper compaction apparatus away from or be zero seam away from according to the thickness of dieplate
And the appropriate adjustment of characteristic of solid loose material.
A kind of compacting solid loose material of the present invention is with the device of shaping slab, it is preferable that can be by two pressure rollers
Specific pattern is carved above mechanism, has more preferable three-dimensional decorative effect with the upper surface in plate embryo, can be more preferable in the bottom surface of plate
Fixed plate effect.
The present invention it is a kind of compacting solid loose material with the major advantage of the device of shaping slab be：
1st, it is rational in infrastructure, operate simpler.
2nd, continuously can produce, without the need for more mold exchange.
3rd, save into work, substantially reduce manufacturing cost.
Below in conjunction with the accompanying drawings and specific embodiment the present invention is described in further detail.
Description of the drawings
Fig. 1 is a kind of compacting solid loose material of the present invention with the first embodiment sectional view of the device of shaping slab.
Fig. 2 is a kind of compacting solid loose material of the present invention with the roller structure internal structure schematic diagram of the device of shaping slab.
Fig. 3 is a kind of compacting solid loose material of the present invention with the overall structure front view of the device of shaping slab.
Fig. 4 is a kind of compacting solid loose material of the present invention with Fig. 3 partial enlarged drawings of the device of shaping slab.
Fig. 5 is a kind of compacting solid loose material of the present invention with the second embodiment sectional view of the device of shaping slab.
Accompanying drawing 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5 description of symbols：1st, system 2, pay-off
3rd, rebound 4, lower compaction apparatus 5, upper compaction apparatus 6, elastic overcoat
7th, device 8, conveyer device 9, pressing roll mechanism with elasticity or flexibility function
10th, pressue device 11, endless belt 12, rigid rolls 13, slewing rollers
7.1st, director element 7.2, flexible member 7.3, high resiliency element 7.4, flexible member 7.5, medium 7.6, just
Property matrix A, equating ornamental area B, nip compacting zone C, pressurize expansion area D, segmentation shaping area E, solid loose material advance
Direction F, band.
Specific embodiment
Fig. 1 shows a kind of compacting solid loose material of the present invention with the first embodiment of the device of shaping slab,
Using technical scheme be:Band F is sent into by pay-off 2 after equating ornamental area A and nips compacting zone B and pressurize extension
Area C, nip have above compacting zone B and pressurize expansion area C be separately installed with above and below on compaction apparatus 5 and push actual load
Put 4, the outer layer of lower compaction apparatus 4 and upper compaction apparatus 5 at least one is made up of at least one elastomeric material or flexible material
Elastic housing washer 6 and at least one material composition rigid inner core composition or can realize with elasticity or flexibility function dress
7 compositions are put, the curve Q2 in the curve Q1 and pressurize expansion area C in the B of compacting zone, described lower compaction apparatus 4 are nipped with formation
It is located at 5 respective rotary shaft of upper compaction apparatus same in the plane of solid loose material direction of advance E or described
Lower compaction apparatus 4 and the compaction plane of upper compaction apparatus 5 can slide along solid loose material direction of advance E substantially the same direction
Move, and at least one compaction apparatus are connected with driving means, elastic overcoat 6 is deformed by the rotation for driving, so as to increase
Plus with band F contacts area and nip angle, so as to the band F to nipping be compacted it is more favourable, with constantly stinging for band
Enter so that elastic overcoat 6 deform it is increasing, so as to the pressure to band F is also bigger, and reach maximum pressure so that
Band F is molded into the base substrate with some strength；As the deformation of two elastic overcoats 6 is caused outside band F both sides are by elasticity
Set 6 limits expansion, so as to ensure the intensity on base substrate both sides, reduces the chopping amount on the both sides of base substrate, reduces production cost.
According to roll-in（Rolling）Molding experience, the diameter of compaction apparatus are preferably 100-200 times of material thickness, so as to keep away
Exempt to use Large Roller, greatly reduced the cost of roller.By adjusting the distance between upper and lower compaction apparatus and fixing, by driving
Dynamic upper and lower compaction apparatus are rotated, and band F is nipped shaping area, is deformed by two elastic overcoats 6 and band F is compacted, with
Constantly nipping for band so that two elastic overcoats 6 deform increasing, so as to the pressure to band F is also bigger, and reach
Maximum pressure, so that band F is molded into the base substrate with some strength.
Band F forms the base substrate with some strength after compacting, is rotated by two compaction apparatus and will be compacted
Base substrate sends into pressurize expansion area C, and with being fed forward for base substrate, two 6 deflections of elastic overcoat are less and less so that in base substrate
On pressure be also gradually reduced, the resilience of simultaneous base substrate, by the elasticity system for selecting suitable two elastic overcoats 6
Number so that base substrate is with certain（Controllable）Rebound degree expands, to avoid producing undesired defect（Such as crack）.
Fig. 5 shows a kind of compacting solid loose material of the present invention with second embodiment of the device of shaping slab,
In order to clearly simple, the difference with the first embodiment, the lower compaction apparatus 4 and upper compacting dress are only illustrated here
5 at least one endless belts 11 being made up of at least one elastomeric material of outer surface or flexible material are put, it is interior extremely in endless belt 11
A kind of rigid rolls 12 of few material, slewing rollers 13 and driving means composition, also including can be used for adjustment curve Q3 and curve
The device of the Curvature varying of Q4, the device nip the curve in curve Q3 and pressurize expansion area C the B of compacting zone suitable for change
The curvature of Q4, the device are preferably and are provided with pressue device 10 at the two ends of the rigid rolls 12, after driving rotation, institute
It is deformed when the lower compaction apparatus 4 stated and the compacting band F of upper compaction apparatus 5 so that lower compaction apparatus 4 are to lower recess, upper pressure
Actual load is put 5 and is recessed upwards, within the end face of 5 liang of rollers of lower compaction apparatus 4 and upper compaction apparatus forming curves 4.1, curve 4.2,
Curve 5.1, curve 5.2 composition cavity volume to accommodate band F, to limit extensions of the band F in width.
Fig. 3 shows a kind of compacting solid loose material of the present invention with the overall structure of the device of shaping slab, described firm
Property pressure roller 12 two ends pressue device 10 is installed, between the lower compaction apparatus 4 and upper compaction apparatus 5 be it is positive and negative seam away from or
Person be zero seam away from
Fig. 2 shows a kind of compacting solid loose material of the present invention with the internal junction of the pressing roll mechanism of the device of shaping slab
Structure, the device 7 with elasticity or flexibility function, it is preferred that wear-resisting soft of the outer surface that is made up of at least one material
Property element 7.4, director element 7.1 that the inside of the flexible member 7.4 is made up of at least one material, at least one material group
Into flexible member 7.2 or high resiliency element 7.3, and it is filled with flexible member 7.2 or high resiliency element 7.3 and can produces pressure
Medium 7.5, and be at least made up of the rigid matrix 7.6 that a kind of material is constituted, wherein the medium 7.5 that can produce pressure is preferred
For oil or water.
In sum, be the invention preferred embodiment, changes of the Fan Yiben done by new technique scheme be produced
Function fail beyond the scope of technical solution of the present invention when, belong to protection scope of the present invention.
Claims (10)
1. it is a kind of compacting solid loose material with the device of shaping slab, it is characterized by：Mainly include system（1）, system（1）Bag
Contain：Pay-off（2）, solid loose material continuous band is manufactured thereon（F）, along solid loose material line of travel（E）, send
Enter continuous pressing station, wherein continuous pressing station is by lower compaction apparatus（4）With upper compaction apparatus（5）Composition
Lower compaction apparatus（4）, itself and pay-off（2）By rebound（3）Connection, and it is located at pay-off（2）Under；
Upper compaction apparatus（5）, itself and the lower compaction apparatus（4）Be mutually twisted, its occlusion region have nip compacting zone（B）
With pressurize expansion area（C）, it is described to nip compacting zone（B）The left side be equating ornamental area（A）；
Nipping compacting zone（B）In, lower compaction apparatus（4）With upper compaction apparatus（5）At least one compaction plane and band（F）, it is in
Curve (Q1) is contacted, and the radius of curvature of the curve (Q1) is relative to band（F）Direction of advance adjustment, the curvature of the curve (Q1)
Radius is relative to band（F）Direction of advance gradually increase, to be preferably compacted pressed material；
In pressurize expansion area（C）In, lower compaction apparatus（4）With upper compaction apparatus（5）At least one compaction plane and band（F）, it is in
Curve (Q2) is contacted, and the radius of curvature of the curve (Q2) is relative to band（F）Direction of advance adjustment, the curvature of the curve (Q1)
Radius is relative to band（F）Direction of advance be gradually reduced, until equal with the radius of curvature of pressure roller, lacked with avoiding base substrate from producing
Fall into；
From pressurize expansion area（C）The base substrate of middle forming, sends into segmentation shaping area（D）, transported by conveyer device (8), and led to
Over-segmentation device is divided into the base of predetermined size.
2. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterised in that：Described
Lower compaction apparatus（4）With upper compaction apparatus（5）Respective rotary shaft is located at same perpendicular to solid loose material direction of advance
（E）Plane on, or described lower compaction apparatus（4）With upper compaction apparatus（5）Compaction plane can advance along solid loose material
Direction（E）Substantially the same direction is slided, and at least one compaction apparatus are connected with driving means, to realize driving solid to dredge
The purpose that loose material advances.
3. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterised in that：In feeding
Device（2）At least one pressing roll mechanism of upper increase（9）, so that solid loose material forms certain cohesion material, dredge solid
Loose material nips more preferably, faster compacting zone（B）With pressurize expansion area（C）Interior molding.
4. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterised in that：Under described
Compaction apparatus（4）With upper compaction apparatus（5）At least one outer layer is made up of at least one elastomeric material or flexible material
Elastic housing washer（6）The dress with elasticity or flexibility function is constituted or can be realized with the rigid inner core of at least one material composition
Put（7）Composition, nips compacting zone to be formed（B）In curve（Q1）With pressurize expansion area（C）In curve（Q2）.
5. a kind of compacting solid loose material as claimed in claim 4 is with the device of shaping slab, it is characterized by：It is described to have
The device of elasticity or flexibility function（7）, the wear-resisting flexible member of the outer surface that is made up of at least one material（7.4）, it is described soft
Property element（7.4）The director element that is made up of at least one material of inside（7.1）, at least one material composition flexible member
（7.2）Or high resiliency element（7.3）, and in flexible member（7.2）Or high resiliency element（7.3）Inside it is filled with and can produces pressure
Medium（7.5）, a kind of and rigid matrix that is at least made up of material（7.6）Composition, wherein the medium of pressure can be produced（7.5）
For oil, water or gas.
6. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterised in that：Under described
Compaction apparatus（4）With upper compaction apparatus（5）At least one is made up of at least one elastomeric material of outer surface or flexible material
Endless belt（11）, in endless belt（11）The rigid rolls of interior at least one material（12）, slewing rollers（13）Constitute with driving means,
Also include can be used for adjustment curve（Q3）And curve（Q4）Curvature varying device, the device suitable for change nip compacting
Area（B）In curve（Q3）With pressurize expansion area（C）In curve（Q4）Curvature, the device is in the rigid rolls（12）'s
Two ends are provided with pressue device（10）.
7. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterised in that：Also include
For adjustment curve（Q1）And curve（Q2）Curvature varying device, the device suitable for change nip compacting zone（B）In
Curve（Q1）With pressurize expansion area（C）In curve（Q2）Curvature, the device is in the lower compaction apparatus（4）Or upper compacting
Device（5）In pressure roller or the two ends of matrix pressue device is installed（10）.
8. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterized by：Under described
Compaction apparatus（4）With upper compaction apparatus（5）Spoke face width be band（F）1 times of width is to 3 times.
9. a kind of compacting solid loose material as claimed in claim 8 is with the device of shaping slab, it is characterised in that：Described
Lower compaction apparatus（4）With upper compaction apparatus（5）Compacting band（F）When be deformed so that lower compaction apparatus（4）To lower recess,
Upper compaction apparatus（5）It is recessed upwards, in lower compaction apparatus（4）With upper compaction apparatus（5）Forming curves within the end face of two rollers
（4.1）, curve（4.2）, curve（5.1）, curve（5.2）The cavity volume of composition is accommodating band（F）, to limit band（F）In width
The extension in degree direction.
10. a kind of compacting solid loose material as claimed in claim 1 is with the device of shaping slab, it is characterised in that：It is described
Lower compaction apparatus（4）With upper compaction apparatus（5）Between be positive and negative seam away from or be zero seam away from, according to the thickness of shaping slab with
And the appropriate adjustment of characteristic of solid loose material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620808997.8U CN206048457U (en) | 2016-07-29 | 2016-07-29 | A kind of compacting solid loose material is with the device of shaping slab |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620808997.8U CN206048457U (en) | 2016-07-29 | 2016-07-29 | A kind of compacting solid loose material is with the device of shaping slab |
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| Publication Number | Publication Date |
|---|---|
| CN206048457U true CN206048457U (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620808997.8U Active CN206048457U (en) | 2016-07-29 | 2016-07-29 | A kind of compacting solid loose material is with the device of shaping slab |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079037A (en) * | 2016-07-29 | 2016-11-09 | 徐春雷 | A kind of it is compacted the solid loose material device and method with shaping slab |
| CN109283048A (en) * | 2018-06-27 | 2019-01-29 | 宜华生活科技股份有限公司 | A kind of process that wood surface is closely knit and device |
-
2016
- 2016-07-29 CN CN201620808997.8U patent/CN206048457U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079037A (en) * | 2016-07-29 | 2016-11-09 | 徐春雷 | A kind of it is compacted the solid loose material device and method with shaping slab |
| CN109283048A (en) * | 2018-06-27 | 2019-01-29 | 宜华生活科技股份有限公司 | A kind of process that wood surface is closely knit and device |
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