CN206047461U - A kind of microwave components welder - Google Patents
A kind of microwave components welder Download PDFInfo
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- CN206047461U CN206047461U CN201621092969.7U CN201621092969U CN206047461U CN 206047461 U CN206047461 U CN 206047461U CN 201621092969 U CN201621092969 U CN 201621092969U CN 206047461 U CN206047461 U CN 206047461U
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- microwave components
- microwave
- pedestal
- crossbeam
- welder
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Abstract
The utility model discloses a kind of microwave components welder, for welding to the microwave components including box body, microwave base plate, bead and adapter, which includes pedestal, left briquetting, right briquetting, upper holder block and crossbeam.The left briquetting is fixedly connected with the pedestal, for compressing the adapter；The right briquetting is fixedly connected with the pedestal, for compressing the bead；The upper holder block is placed on the tray interior, for pushing down the microwave base plate；The crossbeam is fixedly connected with the pedestal, for compressing the upper holder block.The microwave components of this utility model welding have the advantages that welding plane degree is high, penetration rate is good, welding efficiency is high, welding quality concordance is good.
Description
Technical field
This utility model is related to electronic product welder, is particularly applied to the microwave components welding dress of space industry
Put.
Background technology
Microwave components are the bases of Connectors for Active Phased Array Radar antenna, are the core components of Connectors for Active Phased Array Radar, microwave group
The welding quality concordance of part directly affects the whole machine index of radar.One Connectors for Active Phased Array Radar, lacks person's need tens hundreds of
Microwave components, at most want thousands of microwave components.The box body of microwave components, microwave base plate, bead, the welding of adapter are
The basis of microwave components welding, its welding quality directly affects the performance of microwave components.
At present microwave components box body, microwave base plate, bead, adapter welding mainly point following steps are carried out, first
Welded with vapour phase or Reflow Soldering is welded on microwave base plate in box body, then weld bead and the company of box body side with ratio-frequency welding one by one
Connect device.Mainly have the disadvantage that：
When the 1st, welding microwave base plate, due to inequality of being heated during microwave base plate heating welding, some parts meeting buckling deformations, plus
After heat, microwave base plate buckling deformation position welding process easily forms air chamber, and after the completion of welding, penetration rate is poor, microwave base plate weldering
Connect rear flatness poor, welding quality it is difficult to ensure that.
2nd, when microwave base plate plus-pressure is welded, microwave base plate institute stress point is less, discontinuity, when needing pressure larger
Shi Rongyi damages microwave base plate surface pads or cabling, such as 203316963 U microwave components substrates reflow welding of patent CN elasticity pressure
Carry and put, pressure point pressure is uneven in assembling process, affect product quality.
3rd, bead and adapter are welded one by one needs the time of heating longer, and the bead on side is easily caused when welding bead
Or adapter or substrate remelting, welding process easily produces cavity, and penetration rate is poor, and welding airtightness is poor.
4th, during weld side edge connector, side is pressurizeed by way of rotation, and such as 201988820 U one kind of patent CN is penetrated
The welding tooling of frequency connector, 201940768 U radio frequency connector welding universal positioning tool of microwave component of patent CN, should
The process for planting method rotary presser easily causes the plated surface layer gold abrasion of adapter and box body weld interface, plates after the completion of welding
Not by wetting, visual examination cannot find there is serious potential safety hazard to layer gold wear interface.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of microwave components welder, compared with prior art,
It is excellent that the microwave components of device welding have that welding plane degree is high, penetration rate is good, welding efficiency is high, welding quality concordance is good etc.
Point.
The technical scheme adopted by this utility model is：
A kind of microwave components welder, for entering to the microwave components including box body, microwave base plate, bead and adapter
Row welding, which includes pedestal, left briquetting, right briquetting, upper holder block and crossbeam；
The left briquetting is fixedly connected with the pedestal, for compressing the adapter；
The right briquetting is fixedly connected with the pedestal, for compressing the bead；
The upper holder block is placed on the tray interior, for pushing down the microwave base plate；
The crossbeam is fixedly connected with the pedestal, for compressing the upper holder block.
Preferably, the pedestal includes substrate and lead column, the upper surface of substrate is provided with the support rim of array arrangement,
The support rim both sides are the locating surface concordant with the support rim upper surface, and the lead column is positioned at the locating surface
On, it is planar structure on the inside of the lead column, for clamping the both sides of the microwave components.
The substrate and lead column are formed in one structure.
The substrate be provided with the support rim close to array arrangement ventilation lightening hole, the substrate and guiding
The common outside of post is provided with lightening grooves.
Preferably, the crossbeam two ends are provided with location hole, the crossbeam is fixed on described by screw by the location hole
On pedestal.
Two pressurization holes are provided with the middle of the crossbeam, the compacted screw of the upper holder block is tight by the pore pressure of pressurizeing.
Preferably, the upper holder block lower surface be array arrangement pressurization boss and with it is described pressurization boss close to battle array
The ventilation lightening hole of row arrangement.
Preferably, the pressurizing block abutted against with the adapter is provided with the inside of the left briquetting, the pressurizing block is provided with
For inserting the protector of the pricking with needle of the adapter, the left briquetting is provided with the passage for pricking with needle radiating.
Preferably, the pressurizing block abutted against with the bead is provided with the inside of the right briquetting, the pressurizing block is provided with use
In the protection hole of the center pin for inserting the bead.
The Advantageous Effects that the technical scheme adopted by this utility model is brought include：
Using the microwave components that welded of microwave components welder that this utility model is provided have welding plane degree it is high,
The advantages of penetration rate is good, welding efficiency is high and welding quality concordance is good；
The microwave components welder provided using this utility model has assembling process microwave components not damaged, reliability
Good and simple operation and other advantages；
Torque wrench can be passed through or determine the welding pressure of power screwdriver quick regulation microwave base plate, and then welded
Shaping is carried out to microwave base plate in journey.
Certainly, implement arbitrary product of the present utility model to it is not absolutely required to while reaching all the above advantage.
Description of the drawings
Fig. 1 is the structural representation of one embodiment of this utility model；
Fig. 2 is the Standard figure of one embodiment of this utility model；
Fig. 3 is the structural representation of the pedestal that one embodiment of this utility model is provided；
Fig. 4 is the structural representation of the left briquetting that one embodiment of this utility model is provided；
Fig. 5 is the top view of the upper holder block that one embodiment of this utility model is provided；
Fig. 6 is the upward view of the upper holder block that one embodiment of this utility model is provided；
Fig. 7 is the structural representation of the crossbeam that one embodiment of this utility model is provided；
Fig. 8 is the structural representation of the right briquetting that one embodiment of this utility model is provided；
Fig. 9 is the microwave components structural representation that one embodiment of this utility model is provided.
In figure, the left briquettings of 1-；11- pressurizing blocks；12- protectors；13- location holes；14- passages；2- pedestals；21- ventilates
Lightening hole；22- support rims；23- lightening grooves；24- locating surfaces；25- lead columns；3- upper holder blocks；31- ventilation lightening holes；32- adds
Belling platform；4- crossbeams；41- pressurizations hole；42- location holes；The right briquettings of 5-；51- pressurizing blocks；52- protects hole；53- location holes；6- is tight
Gu screw；7- housing screws；8- microwave components；81- box bodys；82- solder sheets；83- microwave base plates；84- beads；85- adapters；
86- mounting grooves；87- solders side；88- installing holes.
Specific embodiment
It is to make the purpose of this utility model, technical scheme and advantage clearer, new to this practicality below in conjunction with accompanying drawing
Each embodiment of type is explained in detail.
Refer to Fig. 1 and Fig. 2, a kind of microwave components welder, for including box body 81, microwave base plate 83, bead
84 and the microwave components 8 of adapter 85 welded, which includes pedestal 2, left briquetting 1, right briquetting 5, upper holder block 3 and crossbeam 4；
Left briquetting 1 is fixedly connected with pedestal 2, for pressed connector 85；
Right briquetting 5 is fixedly connected with pedestal 2, for compressing bead 84；
Upper holder block 3 is placed on inside box body 81, for pushing down microwave base plate 83；
Crossbeam 4 is fixedly connected with pedestal 2, for compressing upper holder block 3.
Fig. 3 is refer to, pedestal 2 includes substrate and lead column 25, and upper surface of substrate is provided with the support rim 22 of array arrangement,
22 both sides of support rim are the locating surface 24 concordant with 22 upper surface of support rim, and lead column 25 is located on locating surface 24, are oriented to
It is planar structure on the inside of post 25, for clamping the both sides of microwave components 8.Lead column 25 is provided with chamfering, is easy to microwave components 8 to put
Put in substrate.
Substrate and lead column 25 are formed in one structure.
Substrate be provided with support rim 22 close to array arrangement ventilation lightening hole 21, play loss of weight and radiating work
With the common outside of substrate and lead column 25 is provided with lightening grooves 23, plays a part of loss of weight.
Fig. 4 is refer to, the pressurizing block 11 abutted against with adapter 85 on the inside of left briquetting 1, is provided with, pressurizing block 11 is provided with use
In the protector 12 of the pricking with needle of insertion adapter 85, left briquetting 1 is provided with the passage 14 for pricking with needle radiating.1 liang of left briquetting
End respectively sets a location hole 13, and left briquetting 1 is fixed on the base 2 by location hole 13 by trip bolt 6.
Refer to Fig. 5 and Fig. 6,3 lower surface of upper holder block is the pressurization boss 32 of array arrangement and tight with pressurization boss 32
The ventilation lightening hole 31 of adjacent array arrangement, the air channel and ventilation lightening hole 31 between the pressurization boss 32 of array arrangement is all
Play ventilation thermolysis.
Fig. 7 is refer to, 4 two ends of crossbeam are provided with location hole 42, and crossbeam 4 is fixed on the base 2 by location hole 42 by screw,
But it is not restricted to screw.
Two pressurization holes 41 are provided with the middle of crossbeam 4, the compacted screw 7 of upper holder block is compressed by hole 41 of pressurizeing, but is not limited
The quantity in pressurization hole 41, is also not restricted to housing screw 7.Housing screw 7 passes through torque wrench or determines the fastening of force moment screw knife,
By adjusting torque wrench or determining the thrust size of the Torque Control housing screw 7 to upper holder block 3 of force moment screw knife, so as to
The welding pressure of microwave base plate 83 is adjusted, the micro-shaping of microwave base plate 83 in welding process is realized.
Refer to Fig. 8, on the inside of right briquetting 5, be provided with the pressurizing block 51 abutted against with bead 84, pressurizing block 51 be provided with for
The protection hole 52 of the center pin of insertion bead 84.5 two ends of right briquetting respectively set a location hole 53, and right briquetting 5 is passed through by trip bolt 6
Location hole 53 is fixed on the base 2.
Refer to Fig. 9, as an embodiment, microwave components include box body 81, solder sheet 82, microwave base plate 83, bead 84,
Adapter 85, mounting groove 86 and installing hole 88, adapter 85 are put in mounting groove 86, in the contact of adapter 85 and mounting groove 86
Position spot printing soldering paste, bead 84 are put in installing hole 88, the spot printing soldering paste around 81 contact surface of bead 84 and box body, box body 81
Upper surface is provided with solder side 87, and solder sheet 82 and microwave base plate 83 that shape is adapted are sequentially placed on solder side 87.
The use step of the microwave components welder of the present embodiment includes：
Step 1：Box body 81 is placed in substrate along on the inside of lead column 25；
Step 2：In 85 mounting groove 86 of adapter that adapter 85 is put on the left of box body 81, in adapter 85 and adapter
The contact position spot printing soldering paste of 85 mounting grooves 86；
Step 3：Left briquetting 1 is fixed on the left side of pedestal 2 with trip bolt 6；
Step 4：In 84 installing hole 88 of bead that bead 84 is put on the right side of box body 81, in 81 contact surface of bead 84 and box body
Surrounding's spot printing soldering paste；
Step 5：Right briquetting 5 is fixed on the right side of box body 81 with trip bolt 6；
Step 6：Solder sheet 82, microwave base plate 83, upper holder block 3 are sequentially placed into inside box body 81；
Step 7：Crossbeam 4 is fixed on the base 2 with trip bolt 6；
Step 8：Adjust and torque wrench or the torque of force moment screw knife is determined to setting value, with torque wrench or determine torque
Screwdriver fastens housing screw 7；
Step 9：8 welder of microwave components for assembling integrally is put into vapour phase brazier or reflow soldering carries out heating weldering
Connect, solder sheet 82, solder paste melts after heating is welded on microwave base plate 83, bead 84, adapter 85 on box body 81；
Step 10：After the completion of welding, the trip bolt on left briquetting 1, crossbeam 4 and right briquetting 5 is taken respectively apart with screwdriver
6,8 welder of microwave components is pulled down, box body 81, bead 84, adapter 85 and microwave base plate 83 are welded on into one so as to obtain
The microwave components 8 for rising.
The above, only this utility model preferably specific embodiment, but protection domain of the present utility model is not
This is confined to, any those familiar with the art can be readily occurred in the technical scope that this utility model is disclosed
Change or replacement, should all cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should
It is defined by scope of the claims.
Claims (8)
1. a kind of microwave components welder, is carried out for the microwave components to including box body, microwave base plate, bead and adapter
Welding, it is characterised in that：Including pedestal, left briquetting, right briquetting, upper holder block and crossbeam；
The left briquetting is fixedly connected with the pedestal, for compressing the adapter；
The right briquetting is fixedly connected with the pedestal, for compressing the bead；
The upper holder block is placed on the tray interior, for pushing down the microwave base plate；
The crossbeam is fixedly connected with the pedestal, for compressing the upper holder block.
2. microwave components welder as claimed in claim 1, it is characterised in that：The pedestal includes substrate and lead column,
The upper surface of substrate is provided with the support rim of array arrangement, and the support rim both sides are flat with the support rim upper surface
Neat locating surface, the lead column are located on the locating surface, are planar structure on the inside of the lead column, described micro- for clamping
The both sides of ripple component.
3. microwave components welder as claimed in claim 2, it is characterised in that：The substrate and lead column are formed in one
Structure.
4. microwave components welder as claimed in claim 3, it is characterised in that：The substrate is provided with and supports convex with described
Platform close to array arrangement ventilation lightening hole, the common outside of the substrate and lead column is provided with lightening grooves.
5. microwave components welder as claimed in claim 1, it is characterised in that：The crossbeam two ends are provided with location hole, institute
State crossbeam to be fixed on the pedestal by the location hole by screw.
6. microwave components welder as claimed in claim 5, it is characterised in that：Two pressurizations are provided with the middle of the crossbeam
Hole, the compacted screw of the upper holder block are tight by the pressurization pore pressure.
7. microwave components welder as claimed in claim 1, it is characterised in that：It is provided with the inside of the left briquetting and the company
Connect the pressurizing block that device is abutted against, the pressurizing block is provided with for inserting the protector of the pricking with needle of the adapter, the left pressure
Block is provided with the passage for pricking with needle radiating.
8. microwave components welder as claimed in claim 1, it is characterised in that：It is provided with the inside of the right briquetting and the glass
The pressurizing block that pearl abuts against, the pressurizing block are provided with for inserting the protection hole of the center pin of the bead.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621092969.7U CN206047461U (en) | 2016-09-29 | 2016-09-29 | A kind of microwave components welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621092969.7U CN206047461U (en) | 2016-09-29 | 2016-09-29 | A kind of microwave components welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206047461U true CN206047461U (en) | 2017-03-29 |
Family
ID=58366560
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621092969.7U Active CN206047461U (en) | 2016-09-29 | 2016-09-29 | A kind of microwave components welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206047461U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271327A (en) * | 2016-09-29 | 2017-01-04 | 上海航天测控通信研究所 | A kind of microwave components welder |
| CN107891242A (en) * | 2017-12-18 | 2018-04-10 | 浙江钱江机器人有限公司 | A kind of battery case weld fixture apparatus |
-
2016
- 2016-09-29 CN CN201621092969.7U patent/CN206047461U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271327A (en) * | 2016-09-29 | 2017-01-04 | 上海航天测控通信研究所 | A kind of microwave components welder |
| CN106271327B (en) * | 2016-09-29 | 2018-03-30 | 上海航天测控通信研究所 | A kind of microwave components welder |
| CN107891242A (en) * | 2017-12-18 | 2018-04-10 | 浙江钱江机器人有限公司 | A kind of battery case weld fixture apparatus |
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