CN206047060U - A kind of feeding system of casting battery grid - Google Patents
A kind of feeding system of casting battery grid Download PDFInfo
- Publication number
- CN206047060U CN206047060U CN201620974206.9U CN201620974206U CN206047060U CN 206047060 U CN206047060 U CN 206047060U CN 201620974206 U CN201620974206 U CN 201620974206U CN 206047060 U CN206047060 U CN 206047060U
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- China
- Prior art keywords
- lead
- melting furnace
- liquid level
- lead melting
- feeding system
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Abstract
The utility model discloses a kind of casting battery grid feeding system, belongs to lead battery production technical field.The feeding system, the delivery main of the distribution lead liquid connected with lead melting furnace discharging opening including lead melting furnace, the conveyer belt for conveying lead button toward lead melting furnace and controlling organization, described delivery main one end is connected with lead melting furnace, the other end is folded upward at extending and forms the detection section that liquid level is set higher than lead melting furnace, the detection section is provided with level detection mechanism, controlling organization receives the detection signal of level detection mechanism, control conveyer belt charging.Lead melting furnace forms the two ends similar to U-tube with detection section, and detection section liquid level is more steady, detects that this section of liquid level can more accurately reflect out liquid level actual inside lead melting furnace；Ball float is connected with trigger member by leverage by the sensor of level detection mechanism away from lead melting furnace, is realized Level Detection and is automatically controlled charging, efficiently control the liquid level in lead melting furnace, while avoiding sensor from being damaged because of high temperature.
Description
Technical field
This utility model is related to lead battery production technical field, and in particular to a kind of feed system of casting battery grid
System.
Background technology
The pole plate used by lead battery includes grid and active substance two parts.Wherein, grid is used as active substance
Carrier, electric current conductor, play afflux, conflux and defeated stream and the important function for making balanced current distribution in active substance.
Grid mainly draws in the net two kinds of type and casting type, and wherein casting type grid is that metal liquid is circulated into plate under gravity
In grid mould, then cooling shaping.In the early time, lead battery casting grid lead melting furnace mostly is artificial addition lead pig mode, easily
Cause that liquid level in lead melting furnace is too high or too low to cause being widely varied for temperature, so the quality of casting grid out is consistent
Property is poor, and then has influence on the performance of lead-acid accumulator.
The patent documentation of 103542722 A of CN discloses a kind of lead melting furnace, including body of heater, also includes for into body of heater
The filling machine of filling, the control system being connected with filling machine, the medial wall of the body of heater is provided with installs the of low sensors
One support, the second support for installing lower limited sensor and the 3rd support of upper limit sensor is installed, three sensors are according under most
The distance between end and bottom of furnace body are respectively low sensors, lower limited sensor and upper limit sensor, three biographies from small to large
Sensor is connected with control system.Liquid level controlling method：The signal of liquid level is transmitted to control system by three sensors,
Control filling machine filling.Control system signal is passed to by three sensors, so as to control filling machine to filling in body of heater,
Simple structure, it is possible to achieve whole filling process, saves labour force, has saved cost.
The patent documentation of 102607278 A of CN discloses one kind and supplies lead system, including for lead guide rail, cylinder modules and
One detecting module, wherein being used to place alloy lead for lead guide rail；First detecting module is used to detect the liquid in lead melting furnace
Face height, if detecting module detection is less than predetermined level, sends the signal of addition alloy lead to cylinder modules；The cylinder
Lifting module starts after receiving the signal for adding alloy lead to be carried for the alloy lead on lead guide rail and is transported in lead melting furnace.With it is existing
There is technology to compare, this measures the liquid level in lead melting furnace for lead system using inductive probe, add automatically alloy lead, so as to protect
Liquid level is demonstrate,proved in lead melting furnace within the normal range so that the temperature of lead melting furnace is maintained in constant scope, it is ensured that cast panel
During grid quality concordance, and then lifted lead-acid accumulator performance.
Inductive probe is installed on into inside lead melting furnace the problem that still suffers from prior art, such as when alloy lead is added, is drawn
Play slosh in lead melting furnace, especially on the lead drop that splashes on inductive probe, detecting module sends the mistake for stopping charging
Signal, therefore the lead liquid that casting plate machine cannot be supplied to sufficient.
In addition, the induction installation that the charging of filling machine is controlled in prior art is installed on the outer wall of lead melting furnace, due to lead melting furnace
High temperature easily cause the damage of induction installation, bring inconvenience to production.
Utility model content
This utility model provides a kind of feeding system of casting battery grid, overcomes level detection machine in prior art
Structure can not accurately detect liquid level and the flimsy problem of induction installation in lead melting furnace.
A kind of feeding system of casting battery grid, including lead melting furnace, the conveyer belt of lead button and molten is conveyed toward lead melting furnace
The delivery main of the distribution lead liquid of lead furnace discharge mouth connection and controlling organization, described delivery main one end are connected with lead melting furnace,
The other end is folded upward at extending and forms the detection section that liquid level is set higher than lead melting furnace, and the detection section is provided with Level Detection
Mechanism, controlling organization receive the detection signal of level detection mechanism, control conveyer belt charging.
This utility model extends detection section in delivery main, forms U-shaped communicating pipe with lead melting furnace, using U-tube two
The contour principle of end liquid level, can reflect liquid level in lead melting furnace by the liquid level for detecting detection section.As lead melting furnace is adding
When leading grain, liquid level has and rocks, and detects that section liquid level is relatively steady, therefore detects that the liquidometer of section can more be accurately reflected
Actual liquid level in lead melting furnace.Detection signal is sent to controlling organization from the level detection mechanism in detection section, can be more accurate
Lead liquid measure in ground control lead melting furnace, it is ensured that subsequent technique is smoothed out.
The level detection mechanism include located at detection section in ball float, by leverage connect ball float trigger member,
And coordinate the first sensor and second sensor for detecting highest liquid level and minimum liquid level respectively, controlling organization to connect with trigger member
The signal of sensor is received, and then sends control instruction.
The conveyer belt of lead button is conveyed in this utility model by Motor drive, the unlatching of the controlling organization controlled motor or is stopped
Only, so control conveyer belt transmission.Preferably, first sensor and second sensor are photoswitch.First He
Second sensor is vertically fixedly installed on support, high according to the position that practical situation designs two sensor distributions
Degree, the support is away from lead melting furnace.
Lead melting furnace continues to the delivery main of distribution lead liquid to carry after liquid lead supply, and the lead liquid liquid level in lead melting furnace declines, therewith
Float over detection intrasegmental part liquid level on ball float also decline, and by leverage connect trigger member then rise, when trigger member just
When being triggered to well the second sensor of detection minimum liquid level, show that the liquid level in lead melting furnace has dropped to the minimum liquid level for setting,
Second sensor is to controlling organization sending signal, the operating of controlling organization controlled motor, and then drives conveyer belt to enter in lead melting furnace
Material.
As the charging and fusing of lead button, the lead liquid liquid level in lead melting furnace rise, ball float also rises, and trigger member drops to inspection
When surveying the first sensor of highest liquid level, the liquid level in lead melting furnace has risen to the highest liquid level for setting, and controlling organization receives the
The signal of one sensor, control conveyer belt stop charging.
Preferably, the lead melting furnace inwall below conveyer belt feed opening is provided with lead button turnover panel, the lead button turnover panel
Incline from furnace wall to body of heater center position, the lead button to falling down plays a part of buffering, splash on lead liquid when reducing.
Preferably, the leverage from the connecting rope for connecting ball float and trigger member and with connecting rope with determine cunning
Wheel group is constituted.
More preferably, the fixed pulley group is made up of two fixed pulleys in same level height.
Preferably, being provided with protective cover outside the detection section.As the temperature of lead liquid is higher, detecting that section and lead liquid are defeated
Send, on the one hand prevent workman from scalding, on the other hand play a part of insulation.
Preferably, caliber of the caliber of the detection section less than delivery main.
Compared with prior art, the beneficial effect that this utility model possesses：
(1) this utility model extends detection section from delivery main, is formed similar to U-tube two ends with lead melting furnace, due to
Detection section liquid level is more steady, detects that this section of liquid level can more accurately reflect out liquid level actual inside lead melting furnace.
(2) sensor of level detection mechanism is away from lead melting furnace, using fixed pulley and connecting rope by ball float and and sensor
The trigger member connection of cooperation, realizes Level Detection and automatically controls charging, can efficiently control the liquid level in lead melting furnace, it is ensured that
Lead liquid temp is stable, so as to ensure grid castability, while avoiding sensor from being damaged because of high temperature.
Description of the drawings
Fig. 1 is the structural representation of the feeding system that this utility model casts battery grid.
Specific embodiment
With reference to embodiment and accompanying drawing, the utility model is described in further detail, but following embodiments are only this practicality
New preferred embodiment, and it is not all.Based on the embodiment in embodiment, those skilled in the art are not making creation
Property work on the premise of obtained other embodiments, belong to protection domain of the present utility model.
As shown in figure 1, this utility model casts the feeding system of battery grid, including lead melting furnace 1, past lead melting furnace are conveyed
The conveyer belt 2 of lead button, the delivery main 3 of the distribution lead liquid connected with lead melting furnace discharging opening and controlling organization 4.Conveyer belt 2 by
Motor drive, the unlatching or stopping of 4 controlled motor of controlling organization, and then control the transmission of conveyer belt 2.
3 one end of delivery main is connected with lead melting furnace 1, and the other end is folded upward at extending and forms high higher than lead melting furnace setting liquid level
The detection section 5 of degree, detects the caliber of the caliber less than delivery main 3 of section 5.Detection section 5 forms U-shaped communicating pipe with lead melting furnace 1, profit
With the contour principle of U-tube two ends liquid level, liquid level in lead melting furnace 1 can be reflected by the liquid level for detecting detection section 5.Detection
The outside of section 5 and delivery main 3 is provided with protective cover, plays a part of insulation and anti-scald.It is distributed with the tube wall of delivery main 3
Several lead liquid are in charge of, and lead liquid is in charge of connection cast panel mould (not indicating in figure).
Detection section 5 is provided with level detection mechanism, and level detection mechanism includes located at the ball float 61 detected in section 5, passes through
The trigger member 62 of leverage connection ball float, and coordinate with trigger member 62 and detect respectively the first of highest liquid level and minimum liquid level
Sensor 63 and second sensor 64.First sensor 63 and second sensor 64 are photoswitch, vertically fixed peace
Loaded on support, the position height of two sensor distributions is designed according to practical situation, the support is away from lead melting furnace.
Leverage from the connecting rope 65 for connecting ball float 61 and trigger member 62 and with connecting rope with fixed pulley group group
Into fixed pulley group is made up of two fixed pulleys 66 in same level height.
Operation principle of the present utility model：
Lead melting furnace continues to the delivery main of distribution lead liquid to carry after liquid lead supply, and the lead liquid liquid level in lead melting furnace declines, therewith
The ball float floated on detection intrasegmental part liquid level also declines, and the trigger member 62 connected by leverage is then risen, and works as trigger member
62 be just triggered to detection minimum liquid level second sensor 64 when, show the liquid level in lead melting furnace have dropped to set it is minimum
Liquid level, second sensor 64 to 4 sending signal of controlling organization, the operating of 4 controlled motor of controlling organization, so drive conveyer belt 2 to
Feed in lead melting furnace 1.
As the charging and fusing of lead button, the lead liquid liquid level in lead melting furnace rise, ball float also rises, and trigger member drops to inspection
When surveying the first sensor 63 of highest liquid level, the liquid level in lead melting furnace has risen to the highest liquid level for setting, and controlling organization 4 receives
The signal of first sensor 63, control conveyer belt stop charging.
Lead melting furnace inwall below 2 feed opening of conveyer belt is provided with lead button turnover panel 7, and lead button turnover panel 7 is from furnace wall to stove
Body center position is inclined, and the lead button to falling down plays a part of buffering, is splashed when reducing on lead liquid.
Claims (6)
1. a kind of feeding system of casting battery grid, including lead melting furnace, conveyer belt and molten lead that lead button is conveyed toward lead melting furnace
The delivery main of the distribution lead liquid of furnace discharge mouth connection and controlling organization, it is characterised in that described delivery main one end with it is molten
Lead stove is connected, and the other end is folded upward at extending and forms the detection section that liquid level is set higher than lead melting furnace, and the detection section is arranged
There is level detection mechanism, controlling organization receives the detection signal of level detection mechanism, control conveyer belt charging.
2. feeding system as claimed in claim 1, it is characterised in that the level detection mechanism is included in detection section
Ball float, the trigger member for connecting ball float by leverage and coordinate with trigger member and detect respectively highest liquid level and minimum liquid level
First sensor and second sensor, controlling organization receives the signal of sensor, and then sends control instruction.
3. feeding system as claimed in claim 2, it is characterised in that the leverage is by the company for connecting ball float and trigger member
Splicing and the fixed pulley group composition coordinated with connecting rope.
4. feeding system as claimed in claim 3, it is characterised in that the fixed pulley group is by two in same level height
Fixed pulley composition.
5. feeding system as claimed in claim 1, it is characterised in that be provided with protective cover outside the detection section.
6. feeding system as claimed in claim 1, it is characterised in that pipe of the caliber of the detection section less than delivery main
Footpath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620974206.9U CN206047060U (en) | 2016-08-30 | 2016-08-30 | A kind of feeding system of casting battery grid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620974206.9U CN206047060U (en) | 2016-08-30 | 2016-08-30 | A kind of feeding system of casting battery grid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206047060U true CN206047060U (en) | 2017-03-29 |
Family
ID=58382851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620974206.9U Expired - Fee Related CN206047060U (en) | 2016-08-30 | 2016-08-30 | A kind of feeding system of casting battery grid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206047060U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176907A (en) * | 2018-02-06 | 2018-06-19 | 东莞市创威自动化科技有限公司 | A kind of wave-soldering furnace |
| CN111558699A (en) * | 2020-06-11 | 2020-08-21 | 连云港杰瑞自动化有限公司 | Full-automatic coating pool device for dip-coating of sand core |
| CN114406242A (en) * | 2021-12-13 | 2022-04-29 | 安徽力普拉斯电源技术有限公司 | Cast welding method for power battery for electric road vehicle |
-
2016
- 2016-08-30 CN CN201620974206.9U patent/CN206047060U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176907A (en) * | 2018-02-06 | 2018-06-19 | 东莞市创威自动化科技有限公司 | A kind of wave-soldering furnace |
| CN111558699A (en) * | 2020-06-11 | 2020-08-21 | 连云港杰瑞自动化有限公司 | Full-automatic coating pool device for dip-coating of sand core |
| CN114406242A (en) * | 2021-12-13 | 2022-04-29 | 安徽力普拉斯电源技术有限公司 | Cast welding method for power battery for electric road vehicle |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170329 Termination date: 20200830 |
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| CF01 | Termination of patent right due to non-payment of annual fee |