CN206039273U - Intelligent production operating system - Google Patents
Intelligent production operating system Download PDFInfo
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- CN206039273U CN206039273U CN201620969716.7U CN201620969716U CN206039273U CN 206039273 U CN206039273 U CN 206039273U CN 201620969716 U CN201620969716 U CN 201620969716U CN 206039273 U CN206039273 U CN 206039273U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an intelligent production operating system, including the host computer, be equipped with operating panel on the host computer, the inside controller that is equipped with of host computer, temperature control device, host computer motor, traction motor, water valve switch are connected to host computer one side, and last display screen and the control button of being equipped with of operating panel, controller are connected outside ink jet numbering machine, spark machine, are calibrated the appearance, a meter rice ware, coiling and uncoiling device and dance guide device, the utility model discloses simple, the intelligent degree of structure principle is high, can realize all -round control production, reduce product quality that the human error leads to, reduce staff latency, reduce the screw rod and arrange material per tour and can be dropped to 8KG by original 10KG, very big improvement production efficiency and quality. The remote control computer, data analysis, technology information automatic operation board set numerical value.
Description
Technical field
The utility model is related to production technical field, specially a kind of intelligent production operation system.
Background technology
In existing production operation, item order can have been distributed from system automatically to the virtual board of production system, related
Auxiliary equipment data can only be shown by the guidance panel of itself, without corresponding system readable data, each operating key on equipment
Can be manually operated, existing production operation system intelligent, automaticity are low, and raw guard system cannot monitor in real time production status
And status of equipment, it is relatively low with the output and quality produced to cause production efficiency.
Utility model content
The purpose of this utility model is to provide a kind of technology dependence to workman to reduce, it is to avoid personnel is to enterprise
The massive losses of industry, reduce personnel education expense, directly control board by system data, when reducing the operation of personnel
Between, improve the accuracy of peration data, data Real-time Feedback automatically adjust in production process, it is ensured that product quality it is steady
It is fixed, it is easy to the later stage to review, to solve the problems, such as to propose in above-mentioned background technology.
For achieving the above object, the utility model provides following technical scheme：A kind of intelligent production operation system, bag
Main frame is included, the main frame is provided with guidance panel, inside the main frame, be provided with controller, the main frame side connection temperature control dress
Put, the guidance panel is provided with display screen and control button；
Be provided with the controller central processing unit, DBM, Real-time inventory data module, data statistics module,
Optimization analysis module, equipment operating data library module, performing module, display module, alarm module and data acquisition and transmission
Module, the central processing unit connect DBM, Real-time inventory data module, data statistics module, optimization analysis respectively
Module, equipment operating data library module, performing module, display module, alarm module, the data acquisition and transport module with it is outer
The ink jet numbering machine in portion, spark machine, caliper, meter counter, take-up and pay-off device and dance guide wheel device are connected, and connect central process
Device.
Preferably, the data acquisition includes the first operational amplifier, two-stage field-effect broad band amplifier with transport module
And choking-winding, an input of first operational amplifier connects resistance B one end and electric capacity B one end, electric capacity B respectively
The other end is grounded, and the resistance B other ends connect resistance A one end and electric capacity A one end respectively, and the electric capacity A other ends connect the first computing and put
The output end of big device, another input of the first operational amplifier connect resistance C one end and resistance D one end respectively, and resistance C is another
End ground connection, the resistance D other ends connect the output end of the first operational amplifier；The first end of the two-stage field-effect broad band amplifier
Connection electric capacity E one end, electric capacity E other ends connection resistance F one end, the resistance F other ends connect the output end of the first operational amplifier,
Second end of two-stage field-effect broad band amplifier connects electric capacity F one end, electric capacity G one end, electric capacity H mono- respectively by choking-winding
Hold, and the electric capacity F other ends, the electric capacity G other ends, the electric capacity H other ends are grounded, the 3rd end of two-stage field-effect broad band amplifier leads to
Cross the output end that electric capacity D, resistance E connect the first operational amplifier, the 4th end of two-stage field-effect broad band amplifier ground connection.
Preferably, intelligent temperature control system is provided with the attemperating unit, and the intelligent temperature control system is connected with controller.
Compared with prior art, the beneficial effects of the utility model are：
（1）The utility model structural principle is simple, intelligence degree is high, can realize conduct monitoring at all levels production, reduce people
8KG can be down to by original 10KG for product quality, reduction employee's stand-by period, reduction screw rod discharge per tour caused by error,
Greatly improve production efficiency and quality.
（2）Data acquisition and transport module strong antijamming capability that the utility model is adopted, can fast and stable transmission set
Standby data, further increase production efficiency.
（3）The utility model the problem that is likely to occur proposes alarm in can finding in time to produce, and greatly facilitates
Production manager is gone and found out what's going in time, and the problem for being likely to occur proposes solution in time, effectively can improve
Production efficiency.
Description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is control principle block diagram of the present utility model；
Fig. 3 is data acquisition of the present utility model and transport module schematic diagram.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only the utility model a part of embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment for being obtained, belongs to the scope of the utility model protection.
Fig. 1-3 are referred to, the utility model provides a kind of technical scheme：A kind of intelligent production operation system, including master
Machine 1, the main frame 1 are provided with guidance panel 2, are provided with controller 3,1 side of main frame connection temperature control dress inside the main frame 1
4 are put, the guidance panel 2 is provided with display screen 5 and control button 6；
Central processing unit 7, DBM 8, Real-time inventory data module 9, data statistics mould are provided with the controller 3
Block 10, optimization analysis module 11, equipment operating data library module 12, performing module 13, display module 14, alarm module 15 and
Data acquisition and transport module 16, the central processing unit 7 connect DBM 8, Real-time inventory data module 9, number respectively
According to statistics module 10, optimization analysis module 11, equipment operating data library module 12, performing module 13, display module 14, warning mould
Block 15, the data acquisition and transport module 16 and outside ink jet numbering machine 17, spark machine 18, caliper 19, meter counter 20, folding and unfolding
Line apparatus 21 and dance guide wheel device 22 are connected, and connect central processing unit 7, and wherein 8 internal memory devices of DBM are each
Item supplemental characteristic；Product quantity in 9 memory storage of Real-time inventory data module production warehouse, can obtain effective monitoring；Data are united
Meter module 10 can be counted；Optimization analysis module
11 can optimize and revise according to the production run data for collecting, it is ensured that equipment operates in optimum state；Equipment operating data
Library module 12 stores the operational factor of each equipment；Performing module 13 is transported come control device according to the instruction that central processing unit sends
OK；Intelligent temperature control system 26 is provided with attemperating unit 4 in addition, the intelligent temperature control system 26 is connected with controller 3, controller energy
Attemperating unit, the heating-up temperature of intelligent control equipment, time are automatically controlled enough.
In the present embodiment, with transport module 16, data acquisition includes that the first operational amplifier 23, two-stage field-effect broadband are put
Big device 24 and choking-winding 25, an input of the first operational amplifier 23 connect resistance B 2a one end and electric capacity B respectively
2b one end, electric capacity B 2b other ends ground connection, the resistance B 2a other ends connect resistance A 1a one end and electric capacity A 1b one end respectively, electricity
Hold the output end that the A 1b other ends connect the first operational amplifier 23, another input of the first operational amplifier 23 connects respectively
Resistance C 3a one end and resistance D 4a one end, resistance C 3a other ends ground connection, the resistance D 4a other ends connect the first operation amplifier
The output end of device 23；The connection electric capacity E 5b of first end 241 one end of the two-stage field-effect broad band amplifier 24, E 5b are another for electric capacity
One end connection resistance F 6a one end, the resistance F 6a other ends connect the output end of the first operational amplifier 23, two-stage field-effect width
The second end 242 with amplifier 24 connects electric capacity F 6b one end, electric capacity G 7b one end, electric capacity H 8b respectively by choking-winding 25
One end, and the electric capacity F 6b other ends, the electric capacity G 7b other ends, the electric capacity H 8b other ends be grounded, two-stage field-effect broadband is amplified
3rd end 243 of device 24 connects the output end of the first operational amplifier 23, two-stage field-effect width by electric capacity D 4b, resistance E 5a
The 4th end 244 of band amplifier 24 is grounded.First operational amplifier 23 is processed to signal, it is ensured that the quality of transmission signal, and
Signal message is amplified into 2 times by feedback principle, two-stage field-effect broad band amplifier 24 below is then passed to again again
Secondary amplification is carried out to signal, finally again by signal output, the data acquisition that the utility model is adopted is anti-interference with transport module
Ability is strong, can fast and stable transfer device data, further increase production efficiency.
Using method of the present utility model is comprised the following steps：
Job order information is input into into main frame by A, raw pipe personnel by guidance panel, it is determined that after send to each equipment and produce
Data, and corresponding equipment is directly initiated by performing module, operating personnel distribute order into production management system, raw
Management system is produced according to principle of optimality, order is distributed to corresponding machine platform controller, after machine platform controller is received sends work information,
Controller based on contract process specifications in middle BOM numberings calling system；
B, employee according to sending work information to be produced, ink jet numbering machine, spark machine, caliper, meter counter, take-up and pay-off device and
The service data of dance guide wheel device is sent to central processing unit process by data acquisition and transport module in real time；Operating personnel recognize
The power on button on controller, ink jet numbering machine, spark machine, caliper, meter counter, take-up and pay-off device and dance guide wheel is clicked on behind scene
Device automatically achieves setting value according to process specifications, and during production run, service data passes through data acquisition in real time
Send to central processing unit process with transport module；
C, central processing unit carry out intellectual analysis according to the information of collection, and optimize equipment operating data, afterwards again
Send to each corresponding device；
After the completion of D, production, the information such as automatically generated data form, unusual condition is simultaneously sent into main frame, is easy to technology people
Member checks in time and adjusts maintenance.
The utility model structural principle is simple, intelligence degree is high, can realize conduct monitoring at all levels production, reduce artificial mistake
Caused by by mistake, product quality, reduction employee's stand-by period, reduction screw rod discharge per tour can be down to 8KG by original 10KG, greatly
Improve production efficiency and quality；The utility model the problem that is likely to occur proposes alarm in can finding in time to produce,
Greatly facilitate production manager to go and find out what's going in time, and the problem for being likely to occur proposes solution, energy in time
Enough effective improve production efficiencies.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
Be appreciated that these embodiments can be carried out various changes in the case of without departing from principle of the present utility model and spirit, repair
Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (3)
1. a kind of intelligent production operation system, including main frame, it is characterised in that：The main frame is provided with guidance panel, described
Be provided with controller inside main frame, the main frame side connects attemperating unit, the guidance panel be provided with display screen and control by
Key；
Central processing unit, DBM, Real-time inventory data module, data statistics module, optimization is provided with the controller
Analysis module, equipment operating data library module, performing module, display module, alarm module and data acquisition and transport module,
The central processing unit connect respectively DBM, Real-time inventory data module, data statistics module, optimization analysis module,
Equipment operating data library module, performing module, display module, alarm module, the data acquisition and transport module and outside
Ink jet numbering machine, spark machine, caliper, meter counter, take-up and pay-off device and dance guide wheel device are connected, and connect central processing unit.
2. a kind of intelligent production operation system according to claim 1, it is characterised in that：The data acquisition and transmission
Module includes the first operational amplifier, two-stage field-effect broad band amplifier and choking-winding, first operational amplifier
One input connects resistance B one end and electric capacity B one end respectively, and electric capacity B other ends ground connection, the resistance B other ends connect electricity respectively
Resistance A one end and electric capacity A one end, the electric capacity A other ends connect the output end of the first operational amplifier, the first operational amplifier it is another
Input connects resistance C one end and resistance D one end respectively, and resistance C other ends ground connection, the resistance D other ends connect the first computing and puts
The output end of big device；First end connection electric capacity E one end of the two-stage field-effect broad band amplifier, electric capacity E other ends connection electricity
Resistance F one end, the resistance F other ends connect the output end of the first operational amplifier, and the second end of two-stage field-effect broad band amplifier leads to
Cross choking-winding and connect electric capacity F one end, electric capacity G one end, electric capacity H one end, and the electric capacity F other ends, the electric capacity G other ends, electricity respectively
Hold the H other ends to be grounded, the 3rd end of two-stage field-effect broad band amplifier connects the first operational amplifier by electric capacity D, resistance E
Output end, the 4th end of two-stage field-effect broad band amplifier ground connection.
3. a kind of intelligent production operation system according to claim 1, it is characterised in that：It is provided with the attemperating unit
Intelligent temperature control system, the intelligent temperature control system are connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620969716.7U CN206039273U (en) | 2016-08-30 | 2016-08-30 | Intelligent production operating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620969716.7U CN206039273U (en) | 2016-08-30 | 2016-08-30 | Intelligent production operating system |
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| Publication Number | Publication Date |
|---|---|
| CN206039273U true CN206039273U (en) | 2017-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620969716.7U Active CN206039273U (en) | 2016-08-30 | 2016-08-30 | Intelligent production operating system |
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| CN (1) | CN206039273U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094778A (en) * | 2016-08-30 | 2016-11-09 | 中天科技装备电缆有限公司 | A kind of intelligent production operation system and using method |
-
2016
- 2016-08-30 CN CN201620969716.7U patent/CN206039273U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094778A (en) * | 2016-08-30 | 2016-11-09 | 中天科技装备电缆有限公司 | A kind of intelligent production operation system and using method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |