CN206039193U - Do not rely on generating set remote control ware of network - Google Patents
Do not rely on generating set remote control ware of network Download PDFInfo
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- CN206039193U CN206039193U CN201620867998.XU CN201620867998U CN206039193U CN 206039193 U CN206039193 U CN 206039193U CN 201620867998 U CN201620867998 U CN 201620867998U CN 206039193 U CN206039193 U CN 206039193U
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Abstract
The utility model provides a do not rely on generating set remote control ware of network, it includes microprocessor module (1), engine data collection module (2), generator data collection module (3), switching value collection module (4), man -machine interaction module (5), output control module (6), data storage module (7), wireless communication module (8), communication interface module (9). Generating set user can be at any time with the utility model discloses the machine set operation data of well save, in preserving mobile terminal or wireless router with bluetooth communication or WIFI communication mode, pass to the cloud ware on mobile terminal or the operating data of wireless router rethread mobile network with the unit and carry out various data analysis, last cloud ware shows in returning analysis result to through mobile network mobile terminal's application, let ordinary unit user realize the self -detection to the unit, also let unit wei bao facilitator realize long -range health monitoring and failure diagnosis to the unit.
Description
Technical field
This utility model is related to the technical field of electronic control of oil-electric engine group, and more particularly to one kind is not relied on
The generating set remote controllers of network.
Background technology
Generating set occurs various failures during operation, and some failures can cause equipment hard stop to be protected,
Some failures do not result in significantly impact, or even warning does not all have(What device controller was detected is limited in scope), but can make
Into the shortening of hydraulic performance decline or equipment life, it is therefore desirable to the data that a kind of device can be run with remote monitor device, and pass through
The Analysis of Failure Model of Cloud Server these data, find this unconspicuous failure and reason in time.Existing long-range monitoring
Technology is all that, using communication technologys such as Ethernet or GPRS, 3G, 4G, generating set is connected to Cloud Server carries out online data
Monitoring, but lead to not normal use because of unstable networks or where some are without network.In view of this, it is special to propose this practicality
It is new, in place of correcting above-mentioned the deficiencies in the prior art.
In view of this, it is special to propose this utility model, in place of correcting above-mentioned the deficiencies in the prior art.
Utility model content
For above-mentioned prior art, technical problem to be solved in the utility model is as follows:
1. a communication pipe for being not susceptible to be limited to unstable networks is erected between generating set and Cloud Server;
2., in order to find the initial failure of secret, need more fully to monitor generating set.
In order to solve above-mentioned technical problem, this utility model is remotely controlled there is provided a kind of generating set for not relying on network
Device processed, it include microprocessor module, engine data acquisition module, alternator data acquisition module, switching value acquisition module,
Human-computer interaction module, output control module, data memory module, wireless communication module, communication interface modules, the electromotor number
Deposit according to acquisition module, alternator data acquisition module, switching value acquisition module, human-computer interaction module, output control module, data
Storage module, wireless communication module, communication interface modules are connected with microprocessor module respectively.
Further improvement of the utility model is that the engine data acquisition module is used for gathering the oil pressure of electromotor
Power, temperature, rotating speed, amount of fuel, cell voltage, charger voltage, electronic speed regulation output voltage, the operation sound of electromotor and shake
Moving, and the engine data for collecting is transported to microprocessor module carries out alert detecting process.
Further improvement of the utility model is that the alternator data acquisition module is used for gathering the generating electricity of electromotor
Pressure, electric current, frequency, excitation voltage, power factor, active power, reactive power, and the alternator data for collecting is transported to
Microprocessor module carries out alert detecting process.
Further improvement of the utility model is that the data memory module is a high-capacity FLASH memorizer, built-in
Multiple data storage areas organized by loop configuration, for preserving different types of service data, start including equipment and stop note
There are moment data for the previous period and state, these annulars in failure in record, the data of equipment running process and state, equipment
Structured data memory block is worked in the way of latest data covers earliest data, and using unified logging timestamp and sequence number
Management, to keep synchronized update and Cloud Server between.
Further improvement of the utility model is that the wireless communication module includes bluetooth communication module and WIFI communication mould
Block, the WIFI communication module are connected with wireless router or mobile terminal by WIFI, and the bluetooth communication module is by indigo plant
Tooth is connected with mobile terminal.
Compared with prior art, when there is network, generating set is run number by WIFI communication module by this utility model
In wireless router or mobile terminal is dumped to, then upload in Cloud Server from wireless router or mobile terminal;When not having
When having network, this utility model is dumped to generating set service data in mobile terminal by bluetooth communication mode, then from shifting
Dynamic terminal is uploaded in Cloud Server, and this realizes long-range monitoring in some applications without network or unstable networks;In addition,
Because this utility model is the connecting communication between mobile terminal, so it goes without doing in the world any network settings, just
Can realize that this utility model is smoothly connected to the Cloud Server of service facility, be between service facility and terminal use, to set up one
The firm bridge of seat.
Description of the drawings
Fig. 1 is block diagram of the present utility model;
Fig. 2 is application schematic diagram of the present utility model.
In figure, each component names are as follows:
1 microprocessor module;
2 engine data acquisition modules;
3 alternator data acquisition modules;
4 switching value acquisition modules;
5 human-computer interaction modules;
6 output control modules;
7 data memory modules;
8 wireless communication modules;
9 communication interface modules.
Specific embodiment
Explanation and specific embodiment are further illustrated to this utility model below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of generating set remote controllers for not relying on network, which includes microprocessor module 1, sends out
Motivation data acquisition module 2, alternator data acquisition module, switching value acquisition module 4, human-computer interaction module 5, output control mould
Block 6, data memory module 7, wireless communication module 8, communication interface modules 9, the engine data acquisition module 2, electromotor
Data acquisition module, switching value acquisition module 4, human-computer interaction module 5, output control module 6, data memory module 7, channel radio
News module 8, communication interface modules 9 are connected with microprocessor module 1 respectively, and the microprocessor module 1 is the micro- place based on ARM
Reason device.
The microprocessor module 1 is connected with engine data acquisition module 2, alternator data acquisition module, is used for
The various parameters of collection generating set, including generating voltage, electric current, frequency, excitation voltage, power factor, active power, start
Machine rotating speed, engine oil pressure, water temperature, oil temperature, amount of fuel, cell voltage, charger voltage, speed governing driving voltage, engine sound
Frequency spectrum, engine vibration etc., the data of collection and preset alarm threshold value and stoppage protection threshold value are compared, and are such as exceeded pre-
If producing warning output during alarm threshold value, when such as exceeding default stoppage protection threshold value, electromotor is controlled by output control module 6
Group is rapid to shut down, and produces warning output.
The microprocessor module 1 is connected with switching value acquisition module 4, output control module 6, human-computer interaction module 5,
When microprocessor module 1 receives the enabled instruction entrance startup stream from switching value acquisition module 4 or human-computer interaction module 5
Journey, the microprocessor module 1 send enabling signal and other signals needed for various flow processs, control by output control module 6
Generating set processed initially enters starting process, starts success conditions, rises including opening fuel oil output, opening starter motor, inspection
Into safety delay, idling time delay, warming-up time delay, inspection band carrier strip part, wait band load after dynamic success;When microprocessor module 1
Receive the halt instruction entrance shutdown flow process from switching value acquisition module 4 or human-computer interaction module 5, the microprocessor mould
Block 1 sends stopping signal and other signals needed for various flow processs by output control module 6, and generating set is orderly enters for control
Enter holding state.
The human-computer interaction module 5 is made up of button inputting circuits and LCD display circuit, and the button for receiving user is grasped
Make, and show parameter, the state of generating set, and the configurable information of warning information and whole controller by LCD.
The data memory module 7 is a FLASH memory module by the loop configuration tissue that joins end to end, with microprocessor
Device module 1 is connected, and for preserving the information in generating set running, starts stop recording, equipment operation including equipment
There are moment data for the previous period and state in failure in the data and state of process, equipment, this loop configuration data is deposited
Storage area is worked in the way of latest data covers earliest data, and is managed using unified logging timestamp and sequence number, so as to
Synchronized update is kept and Cloud Server between.
The wireless communication module 8 is made up of bluetooth communication module and WIFI communication module, respectively with microprocessor mould
Block 1 is connected, and wherein WIFI communication module can be configured in ap mode and STA mode as needed, according to the network environment at scene
Condition, using 3 kinds of different means of communication, realizes carrying out data interaction, the first side between monitored equipment and Cloud Server
Method:When scene there are WIFI the Internet networks, STA mode is operated in by presetting the WIFI communication module, by the controller
Cloud Server is connected to, the real time data interaction between controller and Cloud Server is realized;Second method:When scene does not have
WIFI the Internet networks, but when having mobile network (2G/3G/4G), STA mode is operated in by default WIFI communication module, is opened
The mobile data service of the mobile terminal, and a hotspot is shared into, mobile data network is connected a controller to, it is real
Existing real time data interaction between controller and Cloud Server;The third method:When the both no WIFI the Internet networks in scene, do not have yet
When having mobile network, ap mode is operated in by default WIFI communication module, opens the WIFI of the mobile terminal, search control
Device is simultaneously connected to controller, and it is (built-in that the service data being then stored in data memory module before dumps to mobile terminal
Communication and data preserve application program) in, when the environment that mobile terminal is brought to mobile network or the Internet, automatically by it
Before be stored in the monitored equipment data of mobile terminal and be sent to Cloud Server, realize that non real-time data are uploaded(Cannot control
System).Bluetooth communication module is used for configuring the connection of WIFI, therefore microprocessor module (1) must be first turned on bluetooth communication mould
Block, and mobile terminal is connected to, WIFI connections are reconfigured at by the application program of mobile terminal.
The communication interface modules 9 is connected with microprocessor module 1, there is provided conventional data-interface RS232, RS485,
USB, CAN interface, connect various peripheral hardwares in order to user, including On-off signal output expansion module, analog input extension
Module, PC ends, ECU controllers of EFI machine etc., realize more multi-functional extension and Communications service.
As shown in Fig. 2 the mobile terminal is mobile phone or panel computer, it is special that its promising this utility model of installation matches
With application program, which includes link block, data processing and the guarantor of the link block with controller communication and Cloud Server communication
Storing module, the display module to analysis result, user interactive module.
As shown in Fig. 2 the Cloud Server has the preservation of historical data and Analysis on Fault Diagnosis function(Built-in various events
The data of barrier model), and the function such as WEB data, services, the service data from controller and fault data are saved in by it
In data base, then also it is saved in data base after various data calculate analyzing and processing, finally by WEB data services
Mobile terminal and PC terminals is returned result to, it is final to realize the remote fault diagnosis to generating set, dive for production service provider
In trouble-saving, prompting of maintaining etc., the health monitoring purpose based on trouble-saving is reached.
Beneficial effect of this utility model relative to existing Remote Monitoring Technology:
1. can be arrived by the service data of mobile phone unloading generating set in the case where there is no network or unstable networks
In mobile terminal, then when having network, then upload in Cloud Server;
2. the engine sound acquisition module for increasing and sound spectrum analysis play very big to breakdown in the motor prevention
Effect;
3. whole connection is very simple, as long as there is smart mobile phone just realize quick, simple, reliable connection, with
Objective data are provided to production service provider control and monitor console, realizes that remote fault diagnosis, incipient fault prevention, maintaining are reminded
Deng reaching the health monitoring purpose based on trouble-saving.
The utility model has the advantage of, when there is network, this utility model passes through WIFI communication module by generating set
Service data is dumped in wireless router or mobile terminal, then uploads to Cloud Server from wireless router or mobile terminal
In;When no network, this utility model is dumped to generating set service data in mobile terminal by bluetooth communication mode,
Upload in Cloud Server from mobile terminal again, this realizes long-range monitoring in some applications without network or unstable networks;
In addition, because this utility model is the connecting communication between mobile terminal, so it goes without doing in the world, and any network sets
Put, it is possible to realize that this utility model is smoothly connected to the Cloud Server of service facility, be between service facility and terminal use
Set up a firm bridge.
Above content is with reference to specific preferred implementation further detailed description of the utility model, it is impossible to
Identification is of the present utility model to be embodied as being confined to these explanations.For the ordinary skill of this utility model art
For personnel, without departing from the concept of the premise utility, some simple deduction or replace can also be made, should be all regarded
For belonging to protection domain of the present utility model.
Claims (5)
1. a kind of generating set remote controllers for not relying on network, it is characterised in that:Including microprocessor module (1), send out
Motivation data acquisition module (2), alternator data acquisition module (3), switching value acquisition module (4), human-computer interaction module (5),
Output control module (6), data memory module (7), wireless communication module (8), communication interface modules (9), the electromotor number
According to acquisition module (2), alternator data acquisition module (3), switching value acquisition module (4), human-computer interaction module (5), output control
Molding block (6), data memory module (7), wireless communication module (8), communication interface modules (9) respectively with microprocessor module
(1) it is connected.
2. a kind of generating set remote controllers for not relying on network according to claim 1, it is characterised in that:It is described
Engine data acquisition module (2) is used for gathering the engine oil pressure of electromotor, temperature, rotating speed, amount of fuel, cell voltage, charging
Electromechanical pressure, the operation sound of electronic speed regulation output voltage, electromotor and vibrations, and the engine data for collecting is transported to micro-
Processor module (1) carries out alert detecting process.
3. a kind of generating set remote controllers for not relying on network according to claim 1, it is characterised in that:It is described
Alternator data acquisition module (3) is used for gathering the generating voltage of electromotor, electric current, frequency, excitation voltage, power factor, has
Work(power, reactive power, and the alternator data for collecting is transported to into microprocessor module (1) carries out alert detecting process.
4. a kind of generating set remote controllers for not relying on network according to claim 1, it is characterised in that:It is described
Data memory module (7) is a high-capacity FLASH memorizer, by the data that default retention cycle is measured to generating set,
And the running state information of generating set itself is all saved, in addition also with the sampling rate more than 2 times per second, by failure
The data of the last period of moment sum are saved.
5. a kind of generating set remote controllers for not relying on network according to claim 1, it is characterised in that:It is described
Wireless communication module (8) includes bluetooth communication module and WIFI communication module, the WIFI communication module by WIFI with it is wireless
Router or mobile terminal connection, the bluetooth communication module are connected with mobile terminal by bluetooth.
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CN201620867998.XU CN206039193U (en) | 2016-08-11 | 2016-08-11 | Do not rely on generating set remote control ware of network |
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CN201620867998.XU CN206039193U (en) | 2016-08-11 | 2016-08-11 | Do not rely on generating set remote control ware of network |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106897047A (en) * | 2017-04-01 | 2017-06-27 | 成都特斯拉云网络技术有限公司 | A kind of method that generating set is automatically configured |
CN107703924A (en) * | 2017-11-07 | 2018-02-16 | 浙江德马工业设备有限公司 | A kind of motor control assembly |
CN109539960A (en) * | 2018-11-13 | 2019-03-29 | 北京金自天正智能控制股份有限公司 | A kind of the rotor initial alignment control system and control method of vast capacity excitation magnetic synchronization motor |
CN109885024A (en) * | 2019-03-02 | 2019-06-14 | 潍柴电力设备有限公司 | A kind of generating set diagnostic test system and diagnostic test method |
CN111854852A (en) * | 2020-08-25 | 2020-10-30 | 武汉迪航科技有限公司 | Detection system for electromechanical device installation |
-
2016
- 2016-08-11 CN CN201620867998.XU patent/CN206039193U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106897047A (en) * | 2017-04-01 | 2017-06-27 | 成都特斯拉云网络技术有限公司 | A kind of method that generating set is automatically configured |
CN107703924A (en) * | 2017-11-07 | 2018-02-16 | 浙江德马工业设备有限公司 | A kind of motor control assembly |
CN109539960A (en) * | 2018-11-13 | 2019-03-29 | 北京金自天正智能控制股份有限公司 | A kind of the rotor initial alignment control system and control method of vast capacity excitation magnetic synchronization motor |
CN109539960B (en) * | 2018-11-13 | 2020-10-13 | 北京金自天正智能控制股份有限公司 | Rotor initial positioning control system and control method of ultra-large-capacity excitation synchronous motor |
CN109885024A (en) * | 2019-03-02 | 2019-06-14 | 潍柴电力设备有限公司 | A kind of generating set diagnostic test system and diagnostic test method |
CN111854852A (en) * | 2020-08-25 | 2020-10-30 | 武汉迪航科技有限公司 | Detection system for electromechanical device installation |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Do not rely on generating set remote control ware of network Effective date of registration: 20171106 Granted publication date: 20170322 Pledgee: China Co truction Bank Corp Dongguan branch Pledgor: DONGGUAN TUANCHENG AUTOMATION EQUIPMENT CO., LTD. Registration number: 2017440000117 |