CN206029149U - Welding frock of axial fan impeller with adjustable - Google Patents

Welding frock of axial fan impeller with adjustable Download PDF

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Publication number
CN206029149U
CN206029149U CN201620898474.7U CN201620898474U CN206029149U CN 206029149 U CN206029149 U CN 206029149U CN 201620898474 U CN201620898474 U CN 201620898474U CN 206029149 U CN206029149 U CN 206029149U
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CN
China
Prior art keywords
disk
axial flow
blade
flow fan
ball bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620898474.7U
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Chinese (zh)
Inventor
刘祥云
张怡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANFANG VENTILATOR CO Ltd
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NANFANG VENTILATOR CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NANFANG VENTILATOR CO Ltd filed Critical NANFANG VENTILATOR CO Ltd
Priority to CN201620898474.7U priority Critical patent/CN206029149U/en
Application granted granted Critical
Publication of CN206029149U publication Critical patent/CN206029149U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a welding frock of axial fan impeller with adjustable relates to axial fan impeller welding frock, and it includes the workstation, a serial communication port, be equipped with the rotatory fixed establishment of blade position guiding mechanism and wheel hub on the workstation, blade position guiding mechanism includes stand and blade tray, the stand is locked on the guide slot that is equipped with on the workstation through a butterfly nut, the blade tray is locked on the stand through the 2nd butterfly nut, the rotatory fixed establishment of wheel hub includes the casing, installs ball bearing and positioning disk, rotary disk and elastically positioned round pin mechanism in the casing, the rotary disk passes through the bolt fastening on the positioning disk, and impartial of rotary disk bottom distributes and has a plurality of helicla flutes that have the slope, the positioning disk links into an integrated entity with ball bearing, is equipped with the first locating pin that passes the rotary disk on the positioning disk, is equipped with the fixture block on the first locating pin, elastically positioned round pin mechanism locate ball bearing one side and with the helicla flute cooperation, the utility model discloses the unified blade equalling that just enables of welding position that can realize the relative wheel hub of blade distributes on wheel hub, can effectively improve work efficiency simultaneously.

Description

A kind of welding tooling of adjustable axial flow fan vane wheel
Technical field
The utility model is related to a kind of axial flow fan vane wheel welding tooling.
Background technology
Axial flow blower is commonly used in subway tunnel ventilating system, and axial flow blower is typically uniformly welded in wheel using multiple-blade Version around hub, when using as smoke evacuation firefighting fan, rotating speed is up to 2900r/min.In order to reach in high-speed case Under balance require, when blade is hub welding, need to make each blade relative to wheel hub soldering angle and it is highly identical and The equal distribution on wheel hub.And it is current, using live welding simple work the blade of axial flow blower and hub welding mode more Dress, is welded to blade on wheel hub.Although this frock mode energy low cost, easily realize, because simple frock is automated Low degree, causes blade angle itself inconsistent and the not decile situation generation of uniform angle, so as to design requirement can not be met, and Also need to carry out repeatedly correcting and can come into operation after blade welding.As can be seen here, existing welding manner is easily caused leaf Piece after welding relative to wheel hub position disunity and blade can not on wheel hub equal distribution situation, and because blade Also need to carry out repeatedly correcting and can come into operation after welding, therefore operating efficiency can be reduced.
Utility model content
The technical problems to be solved in the utility model is to overcome the deficiencies in the prior art, there is provided one kind can realize blade phase The welding position of wheel hub is unified and blade equal distribution can be made on wheel hub, while the one kind that can improve operating efficiency can adjust Axial flow fan vane wheel welding tooling.
In order to solve above-mentioned technical problem, the technical scheme that the utility model is provided is to provide a kind of adjustable axle stream The welding tooling of draught fan impeller, including workbench, it is characterised in that the workbench is provided with leaf position adjustment mechanism and wheel Hub rotating fixing machine;
The leaf position adjustment mechanism includes column and blade pallet, and the column is locked at by the first wing nut On the guide groove that workbench is provided with, the blade pallet is locked on column by the second wing nut;
The wheel hub rotating fixing machine include housing, the ball bearing in housing and positioning disk, rotating disk and Flexibly positioned pin mechanism, the rotating disk are bolted on positioning disk, and rotation tray bottom equalization part is distributed with some tools Acclive helicla flute, the positioning disk are linked into an integrated entity with ball bearing, and be provided through rotating disk on positioning disk first is fixed Position pin, the first alignment pin are provided with fixture block, the flexibly positioned pin mechanism located at the side of ball bearing and with the helicla flute Coordinate.
Further, the housing is provided with pin-and-hole by ball bearing side, and the flexibly positioned pin mechanism is in pin-and-hole.
Further, the flexibly positioned pin mechanism includes holding screw, spring and the second alignment pin, the holding screw Located at pin-and-hole bottom, on holding screw, second alignment pin is on spring for the spring.
Further, the positioning disk is located in the middle part of ball bearing, and its underpart has been bolted cover plate, the cover plate Positioning disk and ball bearing are linked into an integrated entity.
Further, the first alignment pin bottom is provided with base, and the base is bolted on positioning disk.
Yet further, it is six that the helicla flute arranges quantity.
Yet further, the rotating disk periphery is provided with handle.
Yet further, the workbench is additionally provided with the instrument cases for place tool.
Yet further, the workbench two ends are additionally provided with the hoisting ring for lifting.
The utility model is fixed leaf position and angle by piece position adjusting mechanism, and then again blade and wheel hub are entered Wheel hub, after completing welding, is rotated to next welding position by wheel hub rotating fixing machine, then carries out above-mentioned behaviour by row welding Work is solderable next blade, realize each blade relativeatoeterahub position and angle unification and can on wheel hub equal decile Cloth, while simplicity swift to operate, effectively improves operating efficiency.
Description of the drawings
Fig. 1 is overall structure diagram of the present utility model;
Fig. 2 is use state structural representation of the present utility model;
Fig. 3 is the half-sectional structural representation of wheel hub rotating fixing machine of the present utility model;
Fig. 4 is the rotary disk structure schematic diagram of wheel hub rotating fixing machine of the present utility model.
Fig. 5 is the spiral fluted cross-sectional view of the rotating disk of wheel hub rotating fixing machine of the present utility model.
Specific embodiment
Below in conjunction with the accompanying drawings the utility model is described in detail.
As shown in Figures 1 to 3, a kind of welding tooling of adjustable axial flow fan vane wheel, including workbench 1, the work Platform 1 is provided with leaf position adjustment mechanism 2 and wheel hub rotating fixing machine 3;
The leaf position adjustment mechanism 2 includes column 2.1 and blade pallet 2.2, and the column 2.1 passes through the first butterfly Nut 2.3 is locked on the guide groove 1.1 that workbench 1 is provided with, and the blade pallet 2.2 is locked by the second wing nut 2.4 On column 2.1;
The wheel hub rotating fixing machine 3 includes housing 3.1, the ball bearing 3.2 in housing 3.1 and positioning disk 3.3rd, rotating disk 3.4 and flexibly positioned pin mechanism 3.5, the rotating disk 3.4 are bolted on positioning disk 3.3.Such as Fig. 4 With shown in Fig. 5, the equal equal portions in 3.4 bottom of rotating disk are distributed with some tools acclive helicla flute 3.4.1, the helicla flute 3.4.1 In arc-shaped, from depth to the shallow formation gradient in helicla flute 3.4.1, six helicla flute 3.4.1 are illustrate only in figure, but and is not only limited In six, can be according to the helicla flute 3.4.1 for needing setting varying number of actual axial flow fan vane wheel.The positioning disk 3.3 sets In the middle part of ball bearing 3.2,3.3 bottom of the positioning disk has been bolted cover plate 3.3.4, and the cover plate 3.3.4 will determine Position disk 3.3 and ball bearing 3.2 link into an integrated entity.The first alignment pin 3.3.1 of rotating disk 3.4 is provided through on positioning disk 3.3, First alignment pin 3.3.1 is provided with the fixture block 3.3.2 for stationary hub 6, and the first alignment pin 3.3.1 bottoms are provided with base 3.3.3, the base 3.3.3 is bolted on positioning disk 3.3.The housing 3.1 is provided with by 3.2 side of ball bearing Pin-and-hole 3.1.1, the flexibly positioned pin mechanism 3.5 is in pin-and-hole 3.1.1.The flexibly positioned pin mechanism 3.5 includes tightening Screw 3.5.1, spring 3.5.2 and the second alignment pin 3.5.3, the holding screw 3.5.1 are located at pin-and-hole 3.1.1 bottoms, described , on holding screw 3.5.1, the second alignment pin 3.5.3 is on spring 3.5.2 for spring 3.5.2.It is described flexibly positioned Pin mechanism 3.5 coordinates the position of locking rotating disk 3.4 on spring 3.5.2 and with the helicla flute 3.4.1.
Rotating disk 3.4 is rotated for convenience, and 3.4 periphery of the rotating disk is provided with handle 3.4.2.
In order to make staff's fetching tool more convenient, the workbench 1 is additionally provided with the instrument cases 4 for place tool.
Frock lifting for convenience, 1 two ends of the workbench are additionally provided with the hoisting ring 5 for lifting.
Implementation process is as follows:
Unclamp the first wing nut 2.3, column 2.1 moved along guide groove 1.1, adjust 7 relativeatoeterahub 6 of blade away from From, then tighten the first wing nut 2.3;The second wing nut 2.4 is unclamped, the angle of 7 relativeatoeterahub 7 of blade is adjusted, then is twisted Tight second wing nut 2.4.Blade 7 is placed on blade pallet 2.2;Wheel hub 6 is placed on into wheel hub rotating fixing machine 3 On, allow the first alignment pin 3.3.1 hearts therethrough, and wheel hub is blocked by fixture block 3.3.2, rotate together with rotating disk 3.4. Blade 7 and wheel hub 6 are welded by completing above-mentioned steps.After completing the welding of a blade 7, turned by handle 3.4.2 Dynamic rotating disk 3.4, now the second alignment pin 3.5.3 exit from current helicla flute 3.4.1 along the gradient of helicla flute 3.4.1, with After snap in next helicla flute 3.4.1, rotating disk 3.4 is positioned, you can next blade 7 is welded.And so on, weight Multiple above-mentioned steps can complete the welding of all blades 7.
The above is preferred embodiment of the present utility model, for those skilled in the art come Say, on the premise of without departing from the utility model principle, some improvement can also be made, it is new that these improvement are also regarded as this practicality The protection domain of type.

Claims (9)

1. a kind of welding tooling of adjustable axial flow fan vane wheel, including workbench (1), it is characterised in that the workbench (1) leaf position adjustment mechanism (2) and wheel hub rotating fixing machine (3) are provided with;
Described leaf position adjustment mechanism (2) include column (2.1) and blade pallet (2.2), and described column (2.1) pass through first Wing nut (2.3) is locked on the guide groove (1.1) that workbench (1) is provided with, and described blade pallet (2.2) pass through the second butterfly Nut (2.4) is locked on column (2.1);
Described wheel hub rotating fixing machine (3) include housing (3.1), the ball bearing (3.2) in housing (3.1) and determine Position disk (3.3), rotating disk (3.4) and flexibly positioned pin mechanism (3.5), rotating disk (3.4) are bolted on positioning On disk (3.3), the equal equal portions in rotating disk (3.4) bottom are distributed with some tools acclive helicla flute (3.4.1), the positioning disk (3.3) link into an integrated entity with ball bearing (3.2), on positioning disk (3.3), be provided through the first alignment pin of rotating disk (3.4) (3.3.1), the first alignment pin (3.3.1) is provided with fixture block (3.3.2), and described flexibly positioned pin mechanism (3.5) are located at ball axle Hold the side of (3.2) and coordinate with the helicla flute (3.4.1).
2. a kind of welding tooling of adjustable axial flow fan vane wheel according to claim 1, it is characterised in that the shell Body (3.1) is provided with pin-and-hole (3.1.1) by ball bearing (3.2) side, and described flexibly positioned pin mechanism (3.5) are located at pin-and-hole (3.1.1) in.
3. a kind of welding tooling of adjustable axial flow fan vane wheel according to claim 2, it is characterised in that the bullet Property dowel mechanism (3.5) include holding screw (3.5.1), spring (3.5.2) and the second alignment pin (3.5.3), the tightening Screw (3.5.1) is located at pin-and-hole (3.1.1) bottom, and spring (3.5.2) is located on holding screw (3.5.1), and described second Alignment pin (3.5.3) is on spring (3.5.2).
4. the welding tooling of a kind of adjustable axial flow fan vane wheel according to claim 1, it is characterised in that described fixed Position disk (3.3) is located in the middle part of ball bearing (3.2), and its underpart has been bolted cover plate (3.3.4), the cover plate (3.3.4) positioning disk (3.3) and ball bearing (3.2) are linked into an integrated entity.
5. the welding tooling of a kind of adjustable axial flow fan vane wheel according to claim 1, it is characterised in that described One alignment pin (3.3.1) bottom is provided with base (3.3.3), and base (3.3.3) is bolted on positioning disk (3.3) On.
6. the welding tooling of a kind of adjustable axial flow fan vane wheel according to any one of claim 1 to 5, its feature exist In it is six that helicla flute (3.4.1) arranges quantity.
7. a kind of welding tooling of adjustable axial flow fan vane wheel according to claim 1, it is characterised in that the rotation Rotating disk (3.4) periphery is provided with handle (3.4.2).
8. a kind of welding tooling of adjustable axial flow fan vane wheel according to claim 1, it is characterised in that the work Make platform (1) and be additionally provided with the instrument cases (4) for place tool.
9. a kind of welding tooling of adjustable axial flow fan vane wheel according to claim 1, it is characterised in that the work Make platform (1) two ends and be additionally provided with the hoisting ring (5) for lifting.
CN201620898474.7U 2016-08-17 2016-08-17 Welding frock of axial fan impeller with adjustable Expired - Fee Related CN206029149U (en)

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Application Number Priority Date Filing Date Title
CN201620898474.7U CN206029149U (en) 2016-08-17 2016-08-17 Welding frock of axial fan impeller with adjustable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107825082A (en) * 2017-11-24 2018-03-23 江顺精密机械装备科技江阴有限公司 A kind of indexing welding of wind power hub and processing method
CN107877081A (en) * 2017-12-21 2018-04-06 浙江大学台州研究院 Blower fan spot welding fixture (SWFX)
CN108000026A (en) * 2017-11-24 2018-05-08 江顺精密机械装备科技江阴有限公司 A kind of wind power hub welding and working grading frock
CN110000454A (en) * 2018-01-05 2019-07-12 河南森源重工有限公司 A kind of impeller welding positioning tool
CN110936620A (en) * 2019-11-20 2020-03-31 深圳市华元自动化设备有限公司 Fan blade welding machine
CN112025185A (en) * 2019-06-04 2020-12-04 江苏超惠环保科技有限公司 Positioning tool for welding fan impeller
CN112453642A (en) * 2020-10-14 2021-03-09 沈阳鼓风机集团核电泵业有限公司 Welding method for impeller locking bolt and locking pin
CN113399918A (en) * 2021-07-28 2021-09-17 湖南金诺动力设备制造有限公司 High-precision welding tool device for high-end axial flow fan impeller
CN114986054A (en) * 2022-03-31 2022-09-02 安徽应流航源动力科技有限公司 Deformation frock is prevented to quick-witted casket welding extension board
CN115070323A (en) * 2022-07-28 2022-09-20 睢宁和泰风力发电有限公司 Welding frock is made to centrifugal fan impeller

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107825082A (en) * 2017-11-24 2018-03-23 江顺精密机械装备科技江阴有限公司 A kind of indexing welding of wind power hub and processing method
CN108000026A (en) * 2017-11-24 2018-05-08 江顺精密机械装备科技江阴有限公司 A kind of wind power hub welding and working grading frock
CN107877081A (en) * 2017-12-21 2018-04-06 浙江大学台州研究院 Blower fan spot welding fixture (SWFX)
CN110000454A (en) * 2018-01-05 2019-07-12 河南森源重工有限公司 A kind of impeller welding positioning tool
CN112025185A (en) * 2019-06-04 2020-12-04 江苏超惠环保科技有限公司 Positioning tool for welding fan impeller
CN110936620A (en) * 2019-11-20 2020-03-31 深圳市华元自动化设备有限公司 Fan blade welding machine
CN112453642A (en) * 2020-10-14 2021-03-09 沈阳鼓风机集团核电泵业有限公司 Welding method for impeller locking bolt and locking pin
CN112453642B (en) * 2020-10-14 2022-07-12 沈阳鼓风机集团核电泵业有限公司 Welding method for impeller locking bolt and locking pin
CN113399918A (en) * 2021-07-28 2021-09-17 湖南金诺动力设备制造有限公司 High-precision welding tool device for high-end axial flow fan impeller
CN114986054A (en) * 2022-03-31 2022-09-02 安徽应流航源动力科技有限公司 Deformation frock is prevented to quick-witted casket welding extension board
CN114986054B (en) * 2022-03-31 2023-08-11 安徽应流航源动力科技有限公司 Deformation-preventing tool for welding support plate of casing
CN115070323A (en) * 2022-07-28 2022-09-20 睢宁和泰风力发电有限公司 Welding frock is made to centrifugal fan impeller
CN115070323B (en) * 2022-07-28 2022-11-15 睢宁和泰风力发电有限公司 Welding frock is made to centrifugal fan impeller

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170322