CN206029036U - Shape of a saddle soldering and cutting all -in -one - Google Patents
Shape of a saddle soldering and cutting all -in -one Download PDFInfo
- Publication number
- CN206029036U CN206029036U CN201621000467.7U CN201621000467U CN206029036U CN 206029036 U CN206029036 U CN 206029036U CN 201621000467 U CN201621000467 U CN 201621000467U CN 206029036 U CN206029036 U CN 206029036U
- Authority
- CN
- China
- Prior art keywords
- cutting
- welding
- shape
- saddle
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model discloses a shape of a saddle soldering and cutting all -in -one, including drive arrangement, electric control system and actuating mechanism, drive arrangement and actuating mechanism are connected, actuating mechanism and electric control system are connected, actuating mechanism includes the soldering and cutting host computer, radially reaches the axial and becomes angular motion mechanism, center bevel aligning guide, angular adjustment mechanism and cross balladeur train and manipulator, its simple structure, installation convenient operation, through welding the integration with cutting procedure, its location is accurate, and easily control has realized high quality, the welding of the efficient shape of a saddle and cutting, the problem of current shape of a saddle soldering and cutting process complex operation, the activity duration is long and production efficiency low, the equipment input cost is high is solved.
Description
Technical field
The utility model is related to weld cutting mechanics field, and particularly a kind of shape of a saddle welds cutting all-in-one machine.
Background technology
At present, station boiler, pressure vessel, nuclear power facility, chemical industry equipment manufacture etc. industry, for adapter with cylinder or
The cutting of the shape of a saddle pore between ellipsoidal head and the welding of corresponding saddle-shaped seam, are that special equipment is respectively adopted
Come what is realized, these device structures are complicated, and volume is big, and cost is high, install and using inconvenience.For different procedure calls, need
Will between welding and cutting equipment continuous more exchange device, and the position error of crucial after more exchange device and head is difficult to control, and needs
Multiple space centering is wanted, substantial amounts of time is wasted so that considerably increase activity duration and labour cost, reduce production
Efficiency.
Utility model content
Goal of the invention of the present utility model is：For above-mentioned problem, there is provided a kind of shape of a saddle welding cutting one
Body machine, its simple structure, installation operation are convenient, by, its accurate positioning integrated with cutting action will be welded, it is easy to control,
Realize high-quality, the welding of the efficient shape of a saddle and cut；Solve existing shape of a saddle welding cutting action cumbersome, make
Industry time length and low production efficiency, the problem of equipment investment high cost.
The technical solution adopted in the utility model is as follows：
The shape of a saddle of the present utility model welds cutting all-in-one machine, including driving means, electric control system and executing agency,
The driving means are connected with executing agency；The executing agency is connected with electric control system;The executing agency includes weldering
Meet cutting main frame, radial direction and axial angle motion, center cone aligning guide, angle-adjusting mechanism and cross balladeur train and its behaviour
Make machine；The welding cutting main frame is provided with radial direction and axial angle motion and angle-adjusting mechanism；The welding cutting
Main frame is connected with cross balladeur train, and is fixed on one end of operation machine；The operation machine is connected with motor by main shaft；It is described
Main shaft low side is equipped with center cone aligning guide；The welding cutting main frame includes shape of a saddle welding system and shape of a saddle cutting system
System.
Due to adopting said structure, radially and axial angle motion and space angle adjustment mechanism formed gyroaxis,
Radially week, lifting shaft and angle axle surrounding linkage, can realize heterocoelous numerical control system cutting welding；The shape of a saddle of the present utility model
Welding cutting all-in-one machine can also carry out manual intervention to four axes motion process except realizing system automatically in addition to；Its
Simple structure, installation operation are convenient, by welding, its accurate positioning integrated with cutting action, it is easy to control, realize height
Quality, the welding of the efficient shape of a saddle and cut and simple operational sequence, reduce input cost.
The shape of a saddle of the present utility model welds cutting all-in-one machine, and the welding system includes welding gun, angle-adjusting mechanism, collection
Stream hub and the source of welding current；The welding gun is arranged on angle of welding gun adjustment mechanism, and welding gun is connected with the source of welding current by afflux hub,
The angle-adjusting mechanism of welding gun is connected on the vertical beam of cross balladeur train.
Due to adopting said structure, by the vertically, radially motion of digital control system control main frame cross balladeur train, main frame revolution and
The angle-adjusting mechanism of welding gun, to realize saddle-shaped curve motion in welding process；Control and welding current is conducted with being ready for use on
Afflux hub, but realize continuously hiding lap welding, afflux hub conduction brush electric conductivity is good, is avoided that signal is disturbed, while avoiding
The wire winding problem of continuous many lap weldings；The linear motion of welding gun adopts line slideway, Motor drive, stable movement.
Further, manual adjustment means are additionally provided with the welding gun, and welding gun is sprayed with high-temperaure coating on surface.
Further, the high-temperaure coating is aluminum oxide film membrane coat.
Due to adopting said structure, welding gun surface is sprayed with resistant to elevated temperatures aluminum oxide and solves welding gun in narrow deep groove
Insulation Problems between workpiece, with enough rigidity, can also meet workpiece while meeting the requirement compared with deep groove welding
The twenty four hours long continuous operation under conditions of highest preheating temperature；Welding gun is provided with manual adjustment means, makes welding gun exist
The positioning of starting point is completed in a manual mode, position in fact it is easily controllable, after automatic mode is transformed into, welding gun be capable of achieving connect
Continuous automatic welding.And welding control system of the present utility model is by said structure design, it is capable of achieving to adjust manually, simulates welding
With three kinds of mode of operations of automatic welding, the practicality of whole welding system is improve.
The shape of a saddle of the present utility model welds cutting all-in-one machine, and the diced system includes source of the gas, air valve, gas meter, cutting
Gas collection hub, cutting torch and air-channel system；The cutting torch lower end is provided with cutting torch, and cutting torch is connected to source of the gas by air-channel system；It is described
Air valve, gas meter and cutting gas collection hub is additionally provided between air-channel system and cutting torch.
Further, flash-back arrestor and gas flow regulating valve are also equipped with the air inlet of the cutting torch.
Due to adopting said structure, diced system in four-axle linked lower operation, by arranging flash-back arrestor and gas stream
Adjustable valve, it is ensured that diced system security in operation, in addition the cutting torch of the diced system be also equipped with from moving point
Fiery function, it is ensured that the continuity of operation of operation.
The shape of a saddle of the present utility model welds cutting all-in-one machine, and the electric control system includes electric cabinet and wireless remote control
Two parts, are made up of kinetic control system, touch-screen, execution circuit and guidance panel；The touch-screen is arranged on electric cabinet.
Due to adopting said structure, whole control system to can be used for parameterized human-computer dialogue, by by practical work piece
Size is input into, and presses on the control panel and releases the button, and equipment just can start to be automatically brought into operation, simple.
The shape of a saddle of the present utility model welds cutting all-in-one machine, and the driving means adopt composite stepper motor and driving
Device.
Due to adopting said structure, driving means to have high torque (HT), low vibration, little, reliability of generating heat high and stable movement
The features such as.
In sum, as a result of above-mentioned technical proposal, the beneficial effects of the utility model are：
1st, the shape of a saddle of the present utility model welds cutting all-in-one machine, collects numerical control cutting system and numerical control welding system in one
Body, can a tractor serves several purposes, substantially increase welding cut quality and efficiency while the input for having saved equipment；
2nd, shape of a saddle welding cutting all-in-one machine simple structure, operation are simple, when reducing cutting and welding sequence conversion
The time of more exchange device；Its station is found accurately soon, shortens time；
3rd, it is capable of achieving the monitor in real time of each axle run location, it is ensured that operation quality；
4th, the shape of a saddle of the present utility model welds cutting all-in-one machine simple structure, and exploitativeness is strong, is suitable to popularization and application.
Description of the drawings
Fig. 1 is the structure diagram that the shape of a saddle of the present utility model welds cutting all-in-one machine.
Mark in figure：1- main shafts, 2- electric control systems, 3- cross balladeur trains, 4- operation machines, 5- angle-adjusting mechanisms, 6-
Weldering is robbed, 7- center cone aligning guides.
Specific embodiment
Below in conjunction with the accompanying drawings, the utility model is described in detail.
In order that the purpose of this utility model, technical scheme and advantage become more apparent, below in conjunction with accompanying drawing and enforcement
Example, is further elaborated to the utility model.It should be appreciated that specific embodiment described herein is only to explain
The utility model, is not used to limit the utility model.
As shown in figure 1, a kind of shape of a saddle welds cutting all-in-one machine, including driving means, electric control system 2 and execution machine
Structure, the driving means are connected with executing agency；The executing agency is connected with electric control system 2, executing agency's bag
Include welding cutting main frame, radial direction and axial angle motion, center cone aligning guide 7, angle-adjusting mechanism 5 and cross balladeur train
3 and its operation machine 4；The welding cutting main frame is provided with radial direction and axial angle motion and angle-adjusting mechanism 5；It is described
Welding cutting main frame is connected with cross balladeur train 3, and is fixed on one end of operation machine 4；The operation machine 4 is by main shaft 1 and driving
Motor connection；1 low side of the main shaft is equipped with center cone aligning guide 7, and center cone aligning guide 7 adopts mechanical line-up principle, can
Quickly to determine the locus of main frame head.Laser indicator lamp is equipped with simultaneously, it is convenient in the case where locus determines, it is fixed
Other hole positions on the same workpiece in position, now, it is only necessary to be aligned with hole center with laser lamp, just can implement to cut or weld
Connect, be not required to space centering again, shorten time.The welding cutting main frame includes that shape of a saddle welding system and the shape of a saddle are cut
Cut system.The welding system includes welding gun 6, angle-adjusting mechanism 5, afflux hub and the source of welding current；The welding gun 6 is arranged on angle
On degree adjustment mechanism 5, welding gun 6 is connected with the source of welding current by afflux hub, and angle-adjusting mechanism 5 is connected to the perpendicular of cross balladeur train 3
Liang Shang, whole equipment control motion using numerical control, simply enter the characteristic parameters such as barrel diameter, tube diameter, so that it may according to
According to certain Mathematical Modeling, automatically generate and take over orthogonal with cylinder or end socket or hand over partially saddle-shaped movement locus, and can
Theoretical movement locus is corrected in real time in the case of welding workpiece is irregular, it is ensured that welding quality.On the welding gun 6
Manual adjustment means are additionally provided with, welding gun is sprayed with high-temperaure coating on 6 surface.The high-temperaure coating is aluminum oxide film membrane coat.
When for welding：Numerical control shape of a saddle welding head, by vertical, the footpath of digital control system control main frame cross balladeur train 3
To the pivot angle adjustment of motion, main frame revolution and welding gun 6, to realize saddle-shaped curve motion in welding process.On rotary main shaft also
It is configured with the afflux hub for conducting control and welding current, it is possible to achieve continuous many lap weldings.Afflux hub conduction brush electric conductivity
Well, it is avoided that signal is disturbed, while avoiding the wire winding problem of continuous many lap weldings.Gyration is driven using stepper motor
Dynamic, output torque is constant, slewing range width.The linear motion of welding gun adopts line slideway, Motor drive, stable movement.
The diced system includes source of the gas, air valve, gas meter, cutting gas collection hub, cutting torch and air-channel system；The cutting torch lower end
Cutting torch is installed, cutting torch is connected to source of the gas by air-channel system；Air valve, gas meter is additionally provided between the air-channel system and cutting torch and is cut
Cut set gas hub.Flash-back arrestor and gas flow regulating valve is also equipped with the air inlet of the cutting torch.Operation machine cross balladeur train is pacified
One end of operation machine crossbeam is mounted in, welding cutting main frame is connected with operation machine cross balladeur train.Met using the stroke of operation machine
The stroke of relatively large distance, operates machine cross balladeur train to be only used for regulation and the centering of main frame and the location of workpiece, and it is in trunnion axis, footpath side
To stroke be manually regulation.When termination intersection cutting is taken over, placement perpendicular to the ground is taken over, saddle welding is cut
Main frame cross balladeur train is combined with operation machine cross balladeur train, adjusts determination centering position manually first with operation machine cross balladeur train, then
By Motor drive main frame cross balladeur train, the cutting of intersection line space tracking is completed.
The shape of a saddle welds cutting all-in-one machine, and the electric control system 2 includes electric cabinet and wireless remote control two parts, by
Kinetic control system, touch-screen, execution circuit and guidance panel composition；The touch-screen is arranged on electric cabinet；The driving
Device adopts composite stepper motor and driver.
Preferred embodiment of the present utility model is the foregoing is only, it is not to limit the utility model, all at this
Any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (8)
1. a kind of shape of a saddle welds cutting all-in-one machine, including driving means, electric control system and executing agency, the driving dress
Put and be connected with executing agency；The executing agency is connected with electric control system, it is characterised in that：The executing agency includes weldering
Meet cutting main frame, radial direction and axial angle motion, center cone aligning guide, angle-adjusting mechanism and cross balladeur train and its behaviour
Make machine；The welding cutting main frame is provided with radial direction and axial angle motion and angle-adjusting mechanism；The welding cutting
Main frame is connected with cross balladeur train, and is fixed on one end of operation machine；The operation machine is connected with motor by main shaft；It is described
Main shaft low side is equipped with center cone aligning guide；The welding cutting main frame includes shape of a saddle welding system and shape of a saddle cutting system
System.
2. the shape of a saddle according to claim 1 welds cutting all-in-one machine, it is characterised in that：The welding system includes weldering
Rifle, angle-adjusting mechanism, afflux hub and the source of welding current；The welding gun is arranged on torch swinging adjustment mechanism, and welding gun is by collection
Stream hub is connected with the source of welding current, and angle-adjusting mechanism is connected on the vertical beam of cross balladeur train.
3. the shape of a saddle according to claim 2 welds cutting all-in-one machine, it is characterised in that：It is additionally provided with the welding gun manually
Governor motion, welding gun are sprayed with high-temperaure coating on surface.
4. the shape of a saddle according to claim 3 welds cutting all-in-one machine, it is characterised in that：The high-temperaure coating is oxidation
Aluminium film coating.
5. the shape of a saddle according to claim 1 welds cutting all-in-one machine, it is characterised in that：The diced system includes gas
Source, air valve, gas meter, cutting gas collection hub, cutting torch and air-channel system；The cutting torch lower end is provided with cutting torch, and cutting torch passes through gas circuit system
System is connected to source of the gas；Air valve, gas meter and cutting gas collection hub is additionally provided between the air-channel system and cutting torch.
6. the shape of a saddle according to claim 5 welds cutting all-in-one machine, it is characterised in that：On the air inlet of the cutting torch also
Equipped with flash-back arrestor and gas flow regulating valve.
7. the shape of a saddle according to any one of claim 1-6 welds cutting all-in-one machine, it is characterised in that：The electric-controlled
System processed includes electric cabinet and wireless remote control two parts, by kinetic control system, touch-screen, execution circuit and guidance panel group
Into；The touch-screen is arranged on electric cabinet.
8. the shape of a saddle according to any one of claim 1-6 welds cutting all-in-one machine, it is characterised in that：It is described to drive dress
Put using composite stepper motor and driver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000467.7U CN206029036U (en) | 2016-08-31 | 2016-08-31 | Shape of a saddle soldering and cutting all -in -one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621000467.7U CN206029036U (en) | 2016-08-31 | 2016-08-31 | Shape of a saddle soldering and cutting all -in -one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206029036U true CN206029036U (en) | 2017-03-22 |
Family
ID=58299487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621000467.7U Active CN206029036U (en) | 2016-08-31 | 2016-08-31 | Shape of a saddle soldering and cutting all -in -one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206029036U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900593A (en) * | 2017-12-25 | 2018-04-13 | 苏州明氏自动化技术有限公司 | Dynamic iron loudspeaker conductive bar welding multi-function device |
-
2016
- 2016-08-31 CN CN201621000467.7U patent/CN206029036U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107900593A (en) * | 2017-12-25 | 2018-04-13 | 苏州明氏自动化技术有限公司 | Dynamic iron loudspeaker conductive bar welding multi-function device |
| CN107900593B (en) * | 2017-12-25 | 2023-10-31 | 苏州格洛佛精密科技有限公司 | Multifunctional device for welding moving iron horn conducting rod |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201342565Y (en) | Perforated connecting pipe and saddle-shaped seam welding equipment | |
| CN101786210B (en) | Opening-nozzle saddle-shaped seam welding equipment | |
| CN104308333B (en) | Multifunctional single-cantilever cutting and welding integrated machine | |
| CN201711682U (en) | Portable perforated connecting pipe and saddle-shaped seam welding integrated machine | |
| CN103111718B (en) | Automatic welding system for header welding | |
| CN102825368B (en) | Flange sealing trough inner surface hoop all positon TIG automatic bead welding equipment and welding method thereof | |
| CN209664704U (en) | A kind of robot welding pipe flange fixing tool | |
| CN103170707A (en) | Robot welding workstation for cylinder body | |
| CN103357990B (en) | Special equipment and method for machining boiling boiler buried pipe abrasion-proof ring | |
| CN105171742A (en) | 3D printing welding method using multi-degree-of-freedom robot | |
| CN209021356U (en) | Pipe fitting sizing centering feedback regulation component and the retaining wall on slope equipment with the component | |
| CN106624583B (en) | A kind of reproduction machine and reproducting method for gathering pipe peculiar to vessel installation | |
| CN206029036U (en) | Shape of a saddle soldering and cutting all -in -one | |
| CN104384663A (en) | Welding device for welding intersection line welding seams and application thereof | |
| CN202291766U (en) | Rapid positioning device for suspension type automatic argon arc welding machine for tube sheet | |
| CN201807815U (en) | Numerically-controlled steel tube assembling and welding device | |
| CN103273178A (en) | Automatic welding device for transverse-position and narrow-gap gas metal arc welding | |
| CN203265852U (en) | Bead welding gun | |
| CN203390427U (en) | Universal automatic welding machine for metal oil pipe | |
| CN201415304Y (en) | Big diameter pipeline welding special machine | |
| CN202701484U (en) | Gesture control mechanism of water cutting head taking entry point as centre | |
| CN206567663U (en) | A kind of mash welder | |
| CN215747001U (en) | Three-eccentric valve welding system based on welding robot | |
| CN110456734A (en) | A kind of electric melting pipe fittings process equipment controller and its control method | |
| CN201950369U (en) | Bending type air blowing pipe laser welding head |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |